3D Printing Info
Polycarbonate · Material guide

PC/ABS blend

A PC/ABS alloy that keeps most of PC's heat resistance while printing closer to ABS; notched Charpy of 25.8 kJ/m² beats both parents, and it still holds 13 kJ/m² at −30 °C.

5 product listings5 brands
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A PC/ABS alloy that keeps most of PC's heat resistance while printing closer to ABS; notched Charpy of 25.8 kJ/m² beats both parents, and it still holds 13 kJ/m² at −30 °C.

Applications

PC/ABS balances toughness and heat resistance with the processing behavior and finish of an ABS-containing blend. This explains its position in automotive trim and electronics packaging, where a part must hold mounting features and survive handling. Webasto and Covestro demonstrate the combination in a two-shot roof sensor module bezel: a transparent PC first shot provides sensor windows, while mineral-reinforced PC/ABS forms the opaque supporting structure.

The ABS phase improves processing balance, but the blend remains sensitive to UV exposure and several solvents. FDM parts still need controlled moisture and adequate layer bonding, particularly around bearing seats and screw bosses. Notched-impact performance varies with temperature and formulation; a mineral-filled molding grade prioritizing dimensional stability will not behave like an unfilled, highly ductile blend.

  • Webasto roof sensor module bezel ↗

    Two-shot injection molding · Mineral-reinforced Bayblend T95 MF PC/ABS plus a separate transparent PC grade; not unfilled PC/ABS filament · Documented case

    Covestro documents an injection-molded prototype bezel with a transparent Makrolon AG first shot and a mineral-reinforced Bayblend T95 MF PC/ABS second shot. Combining sensor transparency and a supporting opaque structure serves the module design.

Sources
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Properties & source data

63 documented fields

Open a topic to explore the complete data. Each value keeps its original conditions, units and dated sources.

Material & market7 fields
PC/ABS blend — Identity & Market
Property and unitPublished value and conditionsSources and dates
Base polymer / chemistryPolycarbonate/ABS alloy — PC stiffness and heat resistance with ABS processability
2 sources
Density (g/cm³)1.10 (Polymaker) and 1.24 (3DXTech FR grade), ISO 1183; Stratasys specific gravity 1.10 (ASTM D792)
3 sources
Typical price (USD/kg)1 kg spools cluster near 50
2 sources
Price range across brands (USD/kg)35–84 across brands; Reli3D 35, SUNLU 46, Polymaker 50, 3DXMAX 84
4 sources
Market availability (1–5)Available from several mainstream brands
2 sources
Spool sizes & diameters1.75 and 2.85 mm; 0.5 and 1 kg spools
2 sources
Typical applicationsAutomotive interior and electronics housings that need PC heat resistance without PC's warping
1 source
Print settings11 fields
PC/ABS blend — Printing Parameters
Property and unitPublished value and conditionsSources and dates
Nozzle temperature (°C)250–270 (Polymaker)
1 source
Bed temperature (°C)90–105 (Polymaker)
1 source
Enclosure / chamber requirement (1–5)Enclosure required (passive) — Polymaker specifies a 90–100 °C chamber
1 source
Recommended chamber temperature (°C)90–100 (Polymaker)
1 source
Part cooling fanOff (Polymaker)
1 source
Bed surface & adhesion aidPEI with a glue stick or a commercial adhesive
1 source
Maximum volumetric flow (mm³/s; see test conditions) (mm³/s)20 at Polymaker's 250 mm/s cap on a 0.4 mm nozzle at 0.2 mm layer
2 sources
Warping tendency (1–5)High — enclosure needed for reliable large parts
2 sources
Bed-adhesion difficulty (1–5)Needs a specific surface plus adhesive
2 sources
Stringing / oozing tendency (1–5)Moderate — retraction tuning needed; Polymaker flags stringing as a common PC problem
1 source
Overall printing difficulty (1–5)Advanced — enclosure, hardware upgrades, tuning
2 sources
Nozzle wear & reliability5 fields
PC/ABS blend — Hardware Wear & Reliability
Property and unitPublished value and conditionsSources and dates
Nozzle hardness required (1–4)Brass fine indefinitely
1 source
Abrasiveness (1–5)Non-abrasive
1 source
Nozzle clog risk (1–5)Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a 120 °C pre-dry of 4 h or more
1 source
Heat-creep / jam sensitivity (1–5)Slightly sensitive
1 source
Hotend requirementAll-metal hot end required (Simplify3D)
1 source
Moisture & drying5 fields
PC/ABS blend — Moisture Behaviour
Property and unitPublished value and conditionsSources and dates
Moisture absorption (hygroscopicity) (1–5)Low (0.1–0.3 %) — the PC matrix takes up 0.15–0.25 % and 3DXTech specifies a 120 °C, 4 h or more pre-dry
3 sources
Drying temperature & time75 °C for 6 h (Polymaker)
1 source
Symptoms when wetBubbling and popping at the nozzle, stringing and a rough surface
1 source
Effect of moisture on strengthNo dry-versus-conditioned figures are published. Polymaker calls PC highly hygroscopic and requires a 70–80 °C dry for 6–8 h; run wet, the loss shows as surface defects and poor layer adhesion
2 sources
Storage requirementAirtight containers with desiccant to prevent reabsorption
1 source
Strength & mechanical properties13 fields
PC/ABS blend — Mechanical Properties
Property and unitPublished value and conditionsSources and dates
Tensile strength (XY) (MPa)39.9 ± 1.0 printed XY, ISO 527 (Polymaker); 3DXTech quotes 60 at break for its FR PC/ABS
2 sources
Young's modulus (MPa)1835 ± 65 printed XY, ISO 527 (Polymaker); 3DXTech quotes 2250
2 sources
Elongation at break (%)4.2 ± 0.3 printed XY, ISO 527 (Polymaker); 3DXTech quotes 10 at break
2 sources
Flexural strength (MPa)66.3 ± 0.9 printed XY, ISO 178 (Polymaker); 3DXTech quotes 85
2 sources
Flexural modulus (MPa)2081 ± 106 printed XY, ISO 178 (Polymaker); 3DXTech quotes 2300
2 sources
Charpy impact, notched (kJ/m²)25.8 ± 1.3 printed XY, ISO 179, notched (Polymaker) — above both unfilled PC and ABS
1 source
Other impact dataNotched Charpy still 13 ± 2 kJ/m² at −30 °C printed XY (Polymaker, ISO 179-1/1eA), against 1.5 in Z. Stratasys prints Izod notched at 241 J/m XZ against 34.0 J/m ZX, and unnotched 655 against 101 J/m (ASTM D256, F900 T16).
2 sources
Layer adhesion / Z tensile (MPa)25.9-30.2 at break printed ZX (Stratasys, ASTM D638 on the F900 and Fortus 450mc); 22.9 +/- 1.2 printed Z, ISO 527 (Polymaker)
2 sources
Brittleness (1–5)Tough — absorbs impact, yields before breaking
1 source
Hardness (scale-specific) (Shore A / Shore D / Rockwell)Rockwell 70 (118) — the source does not name the scales and Shore D 79 on extruded unfilled PC stock (ASTM D785, D2240); no figure is published for a PC/ABS filament
1 source
Creep resistance / sustained load (1–5)Good. Room-temperature tensile creep of moulded PC/ABS was still running unbroken at 30 MPa when the experiment was stopped for time; specimens failed within the test window at 39-47 MPa (ASTM D638)
1 source
Elasticity / flexibility (1–5)Rigid
1 source
Z strength as % of XY (%)75-86 (Stratasys ZX against XZ tensile at break, ASTM D638) against 57 (Polymaker, printed Z against XY tensile)
2 sources
Heat & temperature7 fields
PC/ABS blend — Thermal Properties
Property and unitPublished value and conditionsSources and dates
HDT at 0.45 MPa (°C)112 (ISO 75 at 0.45 MPa, Polymaker); Stratasys prints 117.9 in XY and 126.1 in XZ (ASTM D648 Method B at 66 psi), against 125.0 moulded
2 sources
HDT at 1.8 MPa (°C)106 (ISO 75 at 1.8 MPa, Polymaker); Stratasys prints 107.5 in XY and 112.0 in XZ (ASTM D648 Method B at 264 psi), against 102.9 moulded
2 sources
Glass transition (Tg) (°C)109 (Polymaker) and 137 (3DXTech FR grade), DSC; Stratasys measures 105.3 (ASTM D7426 inflection point)
3 sources
Melting point / Vicat (°C)Amorphous — no melting point; Vicat 135 (Polymaker, ISO 306)
1 source
Continuous service temperature (°C)113 — Prusa publishes this as the temperature resistance of Prusament PC Blend
1 source
Annealing response90 °C for 2 h (Polymaker)
1 source
Thermal expansion (CTE) (µm/m·K)59.9 over -50 to 35 °C and 73.0 over -50 to 95 °C (printed XY, ASTM E831)
1 source
Weather & chemical resistance5 fields
PC/ABS blend — Environment & Chemical
Property and unitPublished value and conditionsSources and dates
UV resistance (1–5)Degrades within weeks outdoors
1 source
Chemical resistanceWithstands oils, solvents and fuels; Polymaker rates it good against weak acids
1 source
Food contactBisphenol-A polycarbonate is not offered as food-contact filament
1 source
Biodegradability / compostabilityNot biodegradable
1 source
RecyclabilityMechanically recyclable but not accepted in household plastic collection
1 source
Health & safety3 fields
PC/ABS blend — Health & Safety
Property and unitPublished value and conditionsSources and dates
Fume toxicity (1–5)Moderate — measurable VOCs and UFPs, ventilation advised
1 source
Ultrafine-particle emission rate (particles/min)≈4 × 10¹⁰ median — the highest ultrafine-particle rate of the nine filaments in the chamber study, above every ABS tested
1 source
Ventilation / filtration requirement (1–5)Ventilated room or enclosure recommended
2 sources
Finishing & post-processing4 fields
PC/ABS blend — Post-Processing
Property and unitPublished value and conditionsSources and dates
Sanding & machiningSands and machines well; the toughness means it cuts rather than chips
1 source
Gluing & solvent weldingCyanoacrylate; dichloromethane solvent-welds PC but is a laboratory reagent
1 source
Vapour / chemical smoothingAcetone attacks the ABS phase, so surface smoothing is partial rather than full
1 source
Support material pairingPrints its own supports; 3DXTech sells a dedicated PC break-away support
1 source
Solvents & solubility3 fields
PC/ABS blend — Solvents & Solubility
Property and unitPublished value and conditionsSources and dates
Soluble inDichloromethane and chloroform dissolve the PC phase; acetone, MEK and THF dissolve the ABS phase.
2 sources
Softened or crazed byPetrol, esters, ether and 1 % alkali stress-crack the PC phase; aromatics and esters soften the ABS phase.
2 sources
Solvent welding & smoothing agentAcetone attacks only the ABS phase, so smoothing is partial; a dichloromethane cement welds the whole section.
2 sources
How to read these values

Values describe representative grades, not every spool. Manufacturer datasheets and independent tests retain their source labels and dates. Printed orientation, test method, conditioning and formulation can change results. Unknown values are —. A listed use is not a certification. Shore A, Shore D and Rockwell hardness are separate scales.

Find a specific filament

Product listings and datasheets

5 listings

Historical USD/kg snapshots. Read each listing’s sale/from qualifiers, spool mass, source date, shipping and tax notes. Product figures are separate from the material summary.

Browse 5 products from 5 brands
Reli3DPC-ABS34.99 USD/kg

$34.99 / 1 kg spool in black, Amazon US listing, Aug 2026; a 0.25 kg spool is listed separately

Amazon-only brand; reli3d.com does not resolve. Sold on low warpage; enclosed printer recommended.

Open product listing ↗
Reli3D PC-ABS — product-specific figures
Spool sizes & diameters1000 g spool; 1.75 mm
Enclosure / chamber requirement (1–5)Enclosure recommended
Sanding & machiningSands and drills cleanly
Vapour / chemical smoothingAcetone vapour smoothing works
Filament PMPC/ABS37.11 USD/kg

EUR 34.36 incl. 21 % VAT / 1 kg spool = $37.11/kg at 1.08 USD/EUR, shop.filament-pm.com, Aug 2026

Maker specifies an enclosed printer and no part cooling.

Open product listing ↗
Filament PM PC/ABS — product-specific figures
Density (g/cm³)1.19 (ISO 1183/B)
Diameter tolerance (± mm)0.05
Nozzle temperature (°C)270–300
Bed temperature (°C)110–120 (TDS); the listing states 100–110
Flexural modulus (MPa)2650 (ISO 178)
Other impact data40 kJ/m² impact strength, ISO 179 (notch type and specimen not stated)
HDT at 0.45 MPa (°C)98 (ISO 75, load not stated)
Melting point / Vicat (°C)115 (Vicat, ISO 306)
Flammability / UL 94UL 94 V-0 (stated on the maker's data sheet)
SUNLUPC-ABS45.99 USD/kg

Regular $45.99 / 1 kg spool, store.sunlu.com, Aug 2026; a 15 % back-to-school flash deal was showing $39.99. US, CA and AU variants showed out of stock

Vendor specifies a 90–100 °C chamber and recommends annealing after printing.

Open product listing ↗
SUNLU PC-ABS — product-specific figures
Spool sizes & diameters1 kg spool; 1.75 mm
Nozzle temperature (°C)260-280
Bed temperature (°C)100-110
Recommended chamber temperature (°C)90-100
Part cooling fanOff
Bed surface & adhesion aidAlmost any surface with a thin coat of glue
Drying temperature & time70–80 °C for 6–8 h (recommended)
Annealing responseAnnealing right after printing is recommended to relieve residual internal stress
PolymakerPC-ABS49.99 USD/kg

$49.99 / 1 kg spool, Polymaker product catalogue, Aug 2026

Handle polymaker-pc-abs. Notched Charpy 25.8 kJ/m² at 23 °C and still 13 kJ/m² at −30 °C.

Open product listing ↗
Polymaker PC-ABS — product-specific figures
Density (g/cm³)1.10 (ISO 1183)
Nozzle temperature (°C)250–270
Bed temperature (°C)90–105
Equilibrium moisture content at ~50 % RH (%)0.352 equilibrium water absorption
Tensile strength (XY) (MPa)39.9 ± 1.0 (printed XY, ISO 527); Z 22.9
Young's modulus (MPa)1835 ± 65 (printed XY, ISO 527); Z 1677
Elongation at break (%)4.2 ± 0.3 (printed XY, ISO 527); Z 1.5
Flexural strength (MPa)66.3 ± 0.9 (printed XY, ISO 178)
Flexural modulus (MPa)2081 ± 106 (printed XY, ISO 178)
Charpy impact, notched (kJ/m²)25.8 ± 1.3 (printed XY, ISO 179, notched)
Other impact dataCharpy notched at -30 °C: 13 kJ/m² XY, 1.5 kJ/m² Z (ISO 179-1/1eA)
Layer adhesion / Z tensile (MPa)22.9 ± 1.2 (printed Z, ISO 527)
Z strength as % of XY (%)57 (printed Z 22.9 vs XY 39.9, ISO 527)
HDT at 0.45 MPa (°C)112 (ISO 75, 0.45 MPa)
HDT at 1.8 MPa (°C)106 (ISO 75, 1.8 MPa)
Glass transition (Tg) (°C)109 (DSC)
Melting point / Vicat (°C)Vicat 135 (ISO 306)
3DXTech3DXMAX PC-ABS84.00 USD/kg

$42.00 / 500 g spool = $84.00/kg, 3dxtech.com product catalogue, Aug 2026

Handle 3dxmaxa-r-pc-abs.

Open product listing ↗
3DXTech 3DXMAX PC-ABS — product-specific figures
Density (g/cm³)1.14 (ISO 1183)
Nozzle temperature (°C)275 (TDS printed-specimen condition)
Bed temperature (°C)110 (TDS printed-specimen condition)
Tensile strength (XY) (MPa)59 at break (printed XY, ISO 527)
Young's modulus (MPa)2200 (printed XY, ISO 527)
Elongation at break (%)75 at break (printed XY, ISO 527)
Flexural strength (MPa)86 (printed XY, ISO 178)
Flexural modulus (MPa)2370 (printed XY, ISO 178)
HDT at 0.45 MPa (°C)126 (ISO 75, 0.45 MPa)
Glass transition (Tg) (°C)137 (DSC)
Electrical & ESD propertiesSurface resistance >10^13 Ω/sq (ASTM D257)

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