Filament comparison
PPS-CF vs PSU
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | Fibre-reinforced PPSHIGHTEMP | PSUHIGHTEMP |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $139.98/kg median; $119.98–$174.17/kg across 5 dated product listings | $168.00/kg median; $168.00–$168.00/kg across 1 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Carbon-fibre reinforced PPS — Polymaker's Fiberon grade is nominally 10 wt%[1] | Polysulfone — the lowest-temperature and cheapest of the sulfone family[2] |
| Densityg/cm³ | 1.29 (Fiberon PPS-CF10) and 1.36 (Fiberon PPS-GF20), ISO 1183[1][3] | 1.24 (ISO 1183)[2] |
| Typical priceUSD/kg | 1 kg-equivalent spools span 93–174; the middle of the market is about 140[4][5][6][7] | 1 kg-equivalent spools cluster near 250[8] |
| Price range across brandsUSD/kg | 93-174 across brands and formats; Polymaker Fiberon PPS-GF20 93 at 3 kg, IEMAI 3D CF-PPS 131 at 750 g, LEHVOSS Luvocom 3F PPS CF 9938 164 at 2.3 kg, Bambu Lab PPS-CF 174 at 750 g[4][5][6][7] | 168-250 across formats; 250 g spool $42 (168/kg), 500 g $125 (250/kg) — 3DXTech is the only filament supplier found[8] |
| Market availability1–5 | Available from several mainstream brands[4][5][6] | Special order, 1–2 makers worldwide[8] |
| Spool sizes & diameters | 1.75 mm; 0.5 kg spools[4] | 1.75 mm; 250 g and 500 g spools[8] |
| Typical applications | Chemical and automotive parts needing PPS chemistry with structural stiffness[1] | Transparent high-temperature housings, medical trays and hot-water fittings[2] |
| Printing Parameters | ||
| Bed temperature°C | Not documented | 120–140 (3DXTech)[2] |
| Enclosure / chamber requirement1–5 | Enclosure required (passive) — Polymaker states its Fiberon PPS-CF10 needs no heated chamber, unlike the unfilled sulfones and PAEKs[1] | Actively heated chamber required[9][10] |
| Overall printing difficulty1–5 | Expert / industrial hardware only[1] | Expert / industrial hardware only[9][10] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Hardened steel required[1] | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[9] |
| Abrasiveness1–5 | Highly abrasive — standard CF composite[1] | Non-abrasive when unfilled[2] |
| Nozzle clog risk1–5 | High — jams from moisture, heat creep or particles; Polymaker specifies hardened steel or ruby nozzles for carbon-filled PPS and Prusa lists composites as a higher clogging risk[11][12] | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[13] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Low (0.1–0.3 %) — 0.225 % equilibrium for Fiberon PPS-CF10 and 0.11 % for PPS-GF20[1][3] | Not documented |
| Equilibrium moisture content at ~50 % RH% | 0.225 equilibrium (Fiberon PPS-CF10); 0.11 (PPS-GF20)[1][3] | 0.30 in 24 h on extruded stock (ASTM D570)[14] |
| Effect of moisture on strength | No dry-versus-conditioned figures are published; equilibrium uptake is 0.225 % and Polymaker specifies a 100 °C, 10 h dry[1] | No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[13] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 59.4 ± 1.3 (PPS-CF10) and 64.1 ± 2.1 (PPS-GF20) printed XY, ISO 527[1][3] | 52 (printed XY, ISO 527, 3DXTech); 81 at break on extruded stock (ASTM D638)[2][14] |
| Young's modulusMPa | 5446.7 ± 149.0 (PPS-CF10) and 4552.0 ± 54.6 (PPS-GF20) printed XY, ISO 527[1][3] | 2100 (printed XY, ISO 527)[2] |
| Elongation at break% | 1.4 ± 0.1 (PPS-CF10) and 2.0 ± 0.2 (PPS-GF20) printed XY, ISO 527 — the lowest elongation in the dataset[1][3] | 8 (printed XY, ISO 527) against 50 on extruded stock — nearly three times PPSU's printed 3 %[2][15][14] |
| Flexural strengthMPa | Not documented | 87 (printed XY, ISO 178)[2] |
| Flexural modulusMPa | Not documented | 2050 (printed XY, ISO 178)[2] |
| Charpy impact, notchedkJ/m² | 5.3 ± 0.2 printed XY for PPS-CF10 and 7.3 ± 0.2 for PPS-GF20, ISO 179 notched[1][3] | Not documented |
| Other impact data | Not documented | Izod notched 69 J/m on extruded PSU stock, converted from 1.3 ft-lb/in (ASTM D256)[14] |
| Layer adhesion / Z tensileMPa | 32.0 ± 5.1 (PPS-CF10) and 22.9 ± 0.8 (PPS-GF20) printed Z, ISO 527[1][3] | Not documented |
| Brittleness1–5 | Very brittle — cracks or shatters easily; elongation at break 1.4 %[1] | Moderate[2] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Rockwell 105 (and R124) on extruded unfilled PPS stock (ASTM D785); no figure is published for a fibre-filled PPS filament[16] | Rockwell M120 on extruded PSU stock (ASTM D785)[14] |
| Creep resistance / sustained load1–5 | Excellent — holds load for years. Ensinger lists high creep resistance for unfilled PPS stock and Spectrum states creep resistance is unchanged under continuous load at high temperature; the fibre raises heat deflection to 252 °C at 0.45 MPa[16][17][1] | Good. Ensinger lists high creep resistance as a headline property of extruded PSU stock, which is rated to 173 °C heat deflection at 1.8 MPa[14] |
| Elasticity / flexibility1–5 | Rigid[1] | Rigid[2] |
| Z strength as % of XY% | 54 (PPS-CF10) and 36 (PPS-GF20), printed[1][3] | Not documented |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 252.5 (PPS-CF10) and 236.3 (PPS-GF20), printed, ISO 75 at 0.45 MPa[1][3] | 172 (printed XY, ISO 75 at 0.45 MPa, 3DXTech); 181 on extruded stock, converted from 358 °F at 66 psi[2][14] |
| HDT at 1.8 MPa°C | 133 (PPS-CF10) and 125.8 (PPS-GF20), printed, ISO 75 at 1.8 MPa[1][3] | 174 on extruded PSU stock, converted from 345 °F at 264 psi (ASTM D648)[14] |
| Glass transition (Tg)°C | 97.7 (PPS-CF10) and 95.0 (PPS-GF20), DSC[1][3] | 187 (DSC, 3DXTech) and 185 on extruded stock (ASTM D3418), against 230 for PPSU[2][15][14] |
| Melting point / Vicat°C | 279.7 (PPS-CF10) and 279.6 (PPS-GF20) melting, DSC; Vicat 267.5 and 272.5 (ISO 306)[1][3] | Not documented |
| Continuous service temperature°C | 170 long-term service on extruded PPS stock, converted from 338 °F; no figure published for the carbon-filled grade[16] | 141 long-term service on extruded PSU stock, converted from 285 °F[14] |
| Thermal expansion (CTE)µm/m·K | Not documented | 55.8 (extruded PSU stock, ASTM D696; source states 3.1e-5 in/in/°F)[14] |
| Flammability / UL 94 | Not documented | UL 94 V-0 on extruded PSU stock[14] |
| Environment & Chemical | ||
| Chemical resistance | Outstanding — PPS resists essentially all solvents below 200 °C[11] | Not documented |
| Electrical & ESD properties | Surface resistivity above 10¹² ohm — insulating (ANSI/ESD S11.11)[1][3] | Surface resistance above 10¹³ ohm/sq — an insulator (IEC 60093)[2] |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[18] | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[18] |
| Ventilation / filtration requirement1–5 | Ventilated room or enclosure recommended[18] | Ventilated room or enclosure recommended[18] |
| Dust & fibre handling hazard | Fibre is bound in the matrix; sanding dust should not be inhaled[1] | Not documented |
| Solvents & Solubility | ||
| Soluble in | None — PPS does not dissolve in any known solvent below 200 °C.[19][20] | Chlorinated hydrocarbons — dichloromethane, chloroform — dissolve polysulfone; ketones and esters attack it as well.[21][20] |
| Softened or crazed by | Nothing at 23 °C; Ensinger rates it only conditionally resistant to benzene, dichloromethane, toluene and pyridine.[20] | Acetone, MEK, ethyl acetate, benzene and toluene craze or stress-crack it; methanol and isopropanol only marginally.[20][21] |
| Solvent welding & smoothing agent | None — no solvent welds or smooths PPS.[19] | Dichloromethane cement welds PSU and NMP softens residual resin. Both are laboratory reagents.[21] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- Fiberon PPS-CF10 Technical Data Sheet V1.1 Polymaker · 2025-07 · tds
- ThermaX PSU Technical Data Sheet v3 3DXTech · 2026-08 · tds
- Fiberon PPS-GF20 Technical Data Sheet V1.1 Polymaker · 2025-07 · tds
- Polymaker product catalogue Polymaker · 2026-08 · vendor
- Bambu Lab PPS-CF Black, spool (750 g) 3DJAKE · 2026-08 · vendor
- 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
- IEMAI 3D CF-PPS 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- PPS — material basics Polymaker Wiki · 2026-08 · doc
- Composite materials filled with carbon, kevlar or glass Prusa Knowledge Base · 2026-08 · doc
- THERMAX PSU — product page (print recommendations) 3DXTech · 2026-08 · doc
- TECASON S natural (PSU) — stock shape properties Ensinger · 2026-08 · tds
- ThermaX PPSU Technical Data Sheet v3 3DXTech · 2026-08 · tds
- TECATRON natural (PPS) — stock shape properties Ensinger · 2026-08 · tds
- Spectrum PPS AM230 Technical Data Sheet Spectrum Filaments · 2022-04 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- PPS (Polyphenylene sulfide) — Knowledge Base Prusa Research · 2026-08 · doc
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds