3D Printing Info

Filament comparison

PPS-CF vs PPSU

Compare printing settings, strength, heat resistance, dated prices and sources.

2 selected · all documented properties

PPS-CF vs PPSU — documented properties and sources
PropertyFibre-reinforced PPSHIGHTEMPPPSUHIGHTEMP
Market snapshot
Listing priceUSD/kg; dated snapshots$139.98/kg median; $119.98–$174.17/kg across 5 dated product listings$337.40/kg median; $223.00–$732.56/kg across 4 dated product listings
Identity & Market
Base polymer / chemistryCarbon-fibre reinforced PPS — Polymaker's Fiberon grade is nominally 10 wt%[1]Polyphenylsulfone — an amorphous high-temperature sulfone polymer[2]
Densityg/cm³1.29 (Fiberon PPS-CF10) and 1.36 (Fiberon PPS-GF20), ISO 1183[1][3]1.28 (ISO 1183, 3DXTech; ASTM D792, Stratasys PPSF)[2][4]
Typical priceUSD/kg1 kg-equivalent spools span 93–174; the middle of the market is about 140[5][6][7][8]1 kg-equivalent spools span 223–733; the middle of the market is about 425[9][10][7][11]
Price range across brandsUSD/kg93-174 across brands and formats; Polymaker Fiberon PPS-GF20 93 at 3 kg, IEMAI 3D CF-PPS 131 at 750 g, LEHVOSS Luvocom 3F PPS CF 9938 164 at 2.3 kg, Bambu Lab PPS-CF 174 at 750 g[5][6][7][8]223-733 across brands; IEMAI 3D 223 at 1 kg, 3DXTech ThermaX PPSU 250 at 500 g, 3D4Makers 425 at 750 g, Kimya PPSU-S 733 at 500 g[9][10][7][11]
Market availability1–5Available from several mainstream brands[5][6][7]Niche, a handful of specialist brands[9][10][7]
Spool sizes & diameters1.75 mm; 0.5 kg spools[5]1.75 and 2.85 mm; 200 g to 750 g spools[9][10][7]
Typical applicationsChemical and automotive parts needing PPS chemistry with structural stiffness[1]Steam-sterilisable medical and dental tooling, and aircraft interior parts[2]
Printing Parameters
Bed temperature°CNot documented130–150 (3DXTech)[2]
Enclosure / chamber requirement1–5Enclosure required (passive) — Polymaker states its Fiberon PPS-CF10 needs no heated chamber, unlike the unfilled sulfones and PAEKs[1]Actively heated chamber required[12][13]
Warping tendency1–5Not documentedSevere — heated chamber needed[12]
Overall printing difficulty1–5Expert / industrial hardware only[1]Expert / industrial hardware only[12][13]
Hardware Wear & Reliability
Nozzle hardness required1–4Hardened steel required[1]Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[12]
Abrasiveness1–5Highly abrasive — standard CF composite[1]Non-abrasive when unfilled[2]
Nozzle clog risk1–5High — jams from moisture, heat creep or particles; Polymaker specifies hardened steel or ruby nozzles for carbon-filled PPS and Prusa lists composites as a higher clogging risk[14][15]Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[16]
Moisture Behaviour
Moisture absorption (hygroscopicity)1–5Low (0.1–0.3 %) — 0.225 % equilibrium for Fiberon PPS-CF10 and 0.11 % for PPS-GF20[1][3]Not documented
Equilibrium moisture content at ~50 % RH%0.225 equilibrium (Fiberon PPS-CF10); 0.11 (PPS-GF20)[1][3]0.37 in 24 h and 1.1 at saturation on extruded stock (ASTM D570)[17]
Effect of moisture on strengthNo dry-versus-conditioned figures are published; equilibrium uptake is 0.225 % and Polymaker specifies a 100 °C, 10 h dry[1]No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[16]
Mechanical Properties
Tensile strength (XY)MPa59.4 ± 1.3 (PPS-CF10) and 64.1 ± 2.1 (PPS-GF20) printed XY, ISO 527[1][3]55 (printed XY, ISO 527, 3DXTech) and 55 (printed on side long edge, ASTM D638, Stratasys PPSF); 79 at yield on extruded stock[2][4][17]
Young's modulusMPa5446.7 ± 149.0 (PPS-CF10) and 4552.0 ± 54.6 (PPS-GF20) printed XY, ISO 527[1][3]2100 (printed, ASTM D638, Stratasys PPSF) and 2310 (printed XY, ISO 527, 3DXTech); 2344 on extruded stock[2][4][17]
Elongation at break%1.4 ± 0.1 (PPS-CF10) and 2.0 ± 0.2 (PPS-GF20) printed XY, ISO 527 — the lowest elongation in the dataset[1][3]3 (printed, ISO 527 and ASTM D638) against 60 on extruded stock — printing costs PPSU almost all of its ductility[2][4][17]
Flexural strengthMPaNot documented110 (printed, ISO 178 and ASTM D790, 3DXTech and Stratasys PPSF agree); 91 on extruded stock[2][4][17]
Flexural modulusMPaNot documented2200 (printed, ASTM D790, Stratasys PPSF) and 2215 (printed XY, ISO 178, 3DXTech)[2][4]
Charpy impact, notchedkJ/m²5.3 ± 0.2 printed XY for PPS-CF10 and 7.3 ± 0.2 for PPS-GF20, ISO 179 notched[1][3]Not documented
Other impact dataNot documentedIzod notched 58.7 J/m and unnotched 165.5 J/m (printed, ASTM D256 Method A, Stratasys PPSF); 160 J/m notched on extruded stock[4][17]
Layer adhesion / Z tensileMPa32.0 ± 5.1 (PPS-CF10) and 22.9 ± 0.8 (PPS-GF20) printed Z, ISO 527[1][3]Not documented
Brittleness1–5Very brittle — cracks or shatters easily; elongation at break 1.4 %[1]Brittle — snaps with little warning[2]
Hardness (scale-specific)Shore A / Shore D / RockwellRockwell 105 (and R124) on extruded unfilled PPS stock (ASTM D785); no figure is published for a fibre-filled PPS filament[18]Rockwell M86 on printed PPSF (ASTM D785, Stratasys); M96 on extruded PPSU stock (and an unlabelled 123)[4][17]
Creep resistance / sustained load1–5Excellent — holds load for years. Ensinger lists high creep resistance for unfilled PPS stock and Spectrum states creep resistance is unchanged under continuous load at high temperature; the fibre raises heat deflection to 252 °C at 0.45 MPa[18][19][1]Good. Printed PPSF holds 189 °C heat deflection at 1.8 MPa (ASTM D648) and extruded stock is rated 149 °C long-term service, but Ensinger does not claim the creep resistance it claims for PSU and PPS[4][17]
Elasticity / flexibility1–5Rigid[1]Rigid[2]
Z strength as % of XY%54 (PPS-CF10) and 36 (PPS-GF20), printed[1][3]Not documented
Thermal Properties
HDT at 0.45 MPa°C252.5 (PPS-CF10) and 236.3 (PPS-GF20), printed, ISO 75 at 0.45 MPa[1][3]190 (printed XY, ISO 75 at 0.45 MPa, 3DXTech)[2]
HDT at 1.8 MPa°C133 (PPS-CF10) and 125.8 (PPS-GF20), printed, ISO 75 at 1.8 MPa[1][3]189 (printed, ASTM D648 at 264 psi, Stratasys PPSF); 207 on extruded stock, converted from 405 °F[4][17]
Glass transition (Tg)°C97.7 (PPS-CF10) and 95.0 (PPS-GF20), DSC[1][3]230 (DSC) — the highest glass transition in the dataset[2]
Melting point / Vicat°C279.7 (PPS-CF10) and 279.6 (PPS-GF20) melting, DSC; Vicat 267.5 and 272.5 (ISO 306)[1][3]Not documented
Continuous service temperature°C170 long-term service on extruded PPS stock, converted from 338 °F; no figure published for the carbon-filled grade[18]149 long-term service on extruded PPSU stock, converted from 300 °F[17]
Thermal expansion (CTE)µm/m·KNot documented55.0 (printed PPSF, ASTM D696; source states 5.5e-5 mm/mm/°C) and 55.8 on extruded stock (ASTM D696, from 3.1e-5 in/in/°F)[4][17]
Flammability / UL 94Not documentedUL 94 V-0 at 1.5 mm, rated on the base resin[2]
Environment & Chemical
Chemical resistanceOutstanding — PPS resists essentially all solvents below 200 °C[14]Withstands repeated steam autoclaving, the usual reason to choose PPSU over PSU; Stratasys also lists PPSF as passing 24 h stress-crack exposure to antifreeze, petrol, motor oil, power-steering, transmission and washer fluid at 23 °C and 100 °C[2][4]
Electrical & ESD propertiesSurface resistivity above 10¹² ohm — insulating (ANSI/ESD S11.11)[1][3]Volume resistivity 5e13 to 1.5e14 ohm-cm and dielectric strength 80-290 V/mil on printed PPSF (ASTM D257, D149)[4]
Health & Safety
Fume toxicity1–5Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[20]Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[20]
Ventilation / filtration requirement1–5Ventilated room or enclosure recommended[20]Ventilated room or enclosure recommended[20]
Dust & fibre handling hazardFibre is bound in the matrix; sanding dust should not be inhaled[1]Not documented
Solvents & Solubility
Soluble inNone — PPS does not dissolve in any known solvent below 200 °C.[21][22]Dichloromethane dissolves it at 23 °C at every stress level; acetone solvates and softens unstressed PPSU (Solvay ESCR).[23]
Softened or crazed byNothing at 23 °C; Ensinger rates it only conditionally resistant to benzene, dichloromethane, toluene and pyridine.[22]MEK ruptures stressed parts and toluene crazes them above 13.8 MPa; glass-filled grades survive where unfilled craze.[23]
Solvent welding & smoothing agentNone — no solvent welds or smooths PPS.[21]Dichloromethane cements PPSU and NMP softens residual resin; both are laboratory reagents, not workshop stock.[23]

Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.

Sources for this comparison

  1. Fiberon PPS-CF10 Technical Data Sheet V1.1 Polymaker · 2025-07 · tds
  2. ThermaX PPSU Technical Data Sheet v3 3DXTech · 2026-08 · tds
  3. Fiberon PPS-GF20 Technical Data Sheet V1.1 Polymaker · 2025-07 · tds
  4. PPSF (polyphenylsulfone) — FDM Data Sheet Stratasys · 2018-06 · tds
  5. Polymaker product catalogue Polymaker · 2026-08 · vendor
  6. Bambu Lab PPS-CF Black, spool (750 g) 3DJAKE · 2026-08 · vendor
  7. 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
  8. IEMAI 3D CF-PPS 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
  9. 3DXTech product catalogue 3DXTech · 2026-08 · vendor
  10. Kimya PPSU-S Natural 1.75 mm 500 g igo3d · 2026-08 · vendor
  11. IEMAI 3D PPSU 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
  12. Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
  13. Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
  14. PPS — material basics Polymaker Wiki · 2026-08 · doc
  15. Composite materials filled with carbon, kevlar or glass Prusa Knowledge Base · 2026-08 · doc
  16. THERMAX PPSU — product page (print recommendations) 3DXTech · 2026-08 · doc
  17. TECASON P black (PPSU) — stock shape properties Ensinger · 2026-08 · tds
  18. TECATRON natural (PPS) — stock shape properties Ensinger · 2026-08 · tds
  19. Spectrum PPS AM230 Technical Data Sheet Spectrum Filaments · 2022-04 · tds
  20. Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
  21. PPS (Polyphenylene sulfide) — Knowledge Base Prusa Research · 2026-08 · doc
  22. Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
  23. Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds