Filament comparison
rPLA vs TPU 98A
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | Recycled PLA (rPLA)PLA | TPU 98A / hard TPUFLEX |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $20.79/kg median; $16.05–$40.64/kg across 8 dated product listings | $94.99/kg median; $34.99–$149.99/kg across 3 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | PLA regranulated from post-industrial PLA manufacturing waste; post-consumer feedstock is rare[1][2][3] | Hard thermoplastic polyurethane at 98 Shore A to about 60 Shore D — the rigid end of the TPU range[4][5] |
| Densityg/cm³ | 1.24 (ISO 1183)[1] | 1.23 (Fillamentum Flexfill 98A); 1.2 (Extrudr FLEX HARD, ISO 2781)[4][5] |
| Typical priceUSD/kg | 1 kg spools run 20–22[6][7][8] | 1 kg spools cluster near 150[9] |
| Price range across brandsUSD/kg | 16–41 across brands; Fiberlogy refill 16, Filamentive 750 g 41[10][11] | 95–150 across brands; Proto-pasta Clear Rigid TPU 95, Push Plastic TPU 100A 150[12][9] |
| Market availability1–5 | Available from several mainstream brands[2][3][8] | Available from several mainstream brands[9][12][5] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 0.75, 0.85 and 1 kg spools plus spool-less refills[13][10][2] | 1.75 and 2.85 mm; 0.5, 0.75 and 1 kg spools[12][9] |
| Typical applications | General-purpose printing where the feedstock's recycled content matters more than an exact colour match[2][3] | Drive belts, wheels, snap-fits and bumpers that need to flex but hold shape under load[4] |
| Diameter tolerance± mm | ±0.03 guaranteed by Prusa Research today; the 2021 datasheet specified ±0.05, against ±0.02 for virgin Prusament PLA[2][1][14] | Not documented |
| Printing Parameters | ||
| Nozzle temperature°C | 210 ± 10 (Prusament); 200 ± 15 (Filamentive)[1][3] | 230–260 (Extrudr FLEX HARD)[5] |
| Bed temperature°C | 40–60 (Prusament); up to 60 (Filamentive)[1][3] | 50–90 (Extrudr FLEX HARD)[5] |
| Enclosure / chamber requirement1–5 | Open frame is fine[1][15] | Open frame is fine[5] |
| Part cooling fan | 100 %[1] | 0–30 % (Extrudr FLEX HARD)[5] |
| Bed surface & adhesion aid | Not documented | PEI sheet or painter's tape; Polymaker warns TPU can over-stick and advises a glue stick as a release agent[16][17] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | Not documented | 4.6 (Extrudr FLEX HARD, stated max volumetric speed on a 0.4 mm nozzle)[5] |
| Warping tendency1–5 | None — brim not generally needed[1] | None[5] |
| Bed-adhesion difficulty1–5 | Sticks to anything[18] | Not documented |
| Overall printing difficulty1–5 | Beginner — prints on any machine out of the box[1][15] | Easy — minor profile tuning; at this hardness the filament pushes like a rigid material[5] |
| Extruder requirement | Not documented | Bowden viable at this hardness — Extrudr rates FLEX HARD to 100 mm/s where its soft grades cap lower[5] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely[15] | Brass fine indefinitely[5] |
| Abrasiveness1–5 | Non-abrasive[19][15] | Non-abrasive[5] |
| Nozzle clog risk1–5 | Very low[15] | Low[20] |
| Heat-creep / jam sensitivity1–5 | Moderate — good heatbreak cooling needed; PLA softens below 60 °C[21] | Moderate — good heatbreak cooling needed[17] |
| Hotend requirement | No special hot-end required[18] | No special hot-end required, but a direct-drive extruder is (Simplify3D)[16] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Moderate — 0.3 % after both 24 h and 7 days at 28 °C / 37 % RH (Prusa Polymers method), against 0.19 % in 7 days for virgin Prusament PLA[1][14] | Moderate — the TPU family absorbs readily; Extrudr specifies a 12 h dry at 60 °C for FLEX HARD[5][20] |
| Equilibrium moisture content at ~50 % RH% | 0.3 after 24 h and 7 days at 28 °C / 37 % RH (Prusa Polymers method)[1] | Not documented |
| Drying temperature & time | Not documented | 60 °C for 12 h (Extrudr FLEX HARD)[5] |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing, rough surface and weak layers[20] | Bubbling and popping at the nozzle, stringing and a rough surface[20] |
| Effect of moisture on strength | Polymaker rates PLA low-sensitivity — the loss shows as poor layer adhesion and brittle layers rather than a published strength figure[20] | Polymaker groups TPU with the highly hygroscopic materials; no dry-versus-conditioned figures are published[20] |
| Storage requirement | Sealed with desiccant below 20 % RH; shelf life at ambient is long[22][18] | Sealed with desiccant; often kept in a dryer during the print[20] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 49 printed horizontal and 55 printed vertical XZ (ISO 527-1, yield); virgin Prusament PLA gives 51 and 59 by the same method[1][14] | 53.7 at break (Fillamentum Flexfill 98A, DIN 53504)[4] |
| Young's modulusMPa | 2100 printed horizontal, 2300 printed vertical XZ (ISO 527-1); virgin Prusament PLA 2300 and 2400[1][14] | Not documented |
| Elongation at break% | 3.1 at yield printed horizontal (ISO 527-1); virgin Prusament PLA 2.9[1][14] | 318 at break (Fillamentum Flexfill 98A, DIN 53504); Extrudr FLEX HARD 490 (ISO 527-2)[4][5] |
| Flexural strengthMPa | 82 printed horizontal, 87 printed vertical XZ (ISO 178); virgin Prusament PLA 83 and 99[1][14] | Not documented |
| Flexural modulusMPa | 3100 printed horizontal (ISO 178) — the same as virgin Prusament PLA[1][14] | Not documented |
| Other impact data | Charpy unnotched 14.0 printed horizontal (ISO 179-1); virgin Prusament PLA 13[1][14] | Not documented |
| Layer adhesion / Z tensileMPa | 21 ± 2 (Prusa Polymers interlayer adhesion test); virgin Prusament PLA 17 ± 3 by the same test[1][14] | Not documented |
| Brittleness1–5 | Brittle — snaps with little warning[21][19] | Very ductile — bends far before failing[4] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | 80 Shore D (Prusa Polymers in-house method); virgin Prusament PLA 81[1][14] | 98 Shore A and 60 Shore D (Fillamentum, ISO 7619-1); Extrudr FLEX HARD 58 Shore D (ISO 868)[4][5] |
| Creep resistance / sustained load1–5 | Poor — no recycled-PLA creep data published; virgin PLA sagged from 12 to 18.7–20.3 mm over 5 days at 1.25 kg[23][24] | Poor — no 98A creep test; a printed 95A TPU bar crept from 74.5 to 82.7 mm over 5 days at 1.25 kg[25] |
| Fatigue / repeated-flex resistance1–5 | Poor — no grade-specific S-N curve; plain printed PLA ran 38 000–49 000 cycles at 30 % of tensile strength (R = 0.2)[26][21] | Excellent — living hinges viable[17] |
| Elasticity / flexibility1–5 | Rigid[19] | Semi-flexible[4][5] |
| Wear resistance & friction | Not documented | Abrasion 23 mm³ (Fillamentum, ISO 4649 method A) and 26 mm³ (Extrudr FLEX HARD, ISO 4649-A) — the best abrasion figures in the group[4][5] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 55 (ISO 75, 0.45 MPa) — the same as virgin Prusament PLA[1][14] | Not documented |
| HDT at 1.8 MPa°C | 53 (ISO 75, 1.8 MPa); virgin Prusament PLA 55[1][14] | Not documented |
| Melting point / Vicat°C | Not documented | 190–210 melting (Extrudr FLEX HARD, ISO 3146-C); Vicat A 140 (ISO 306)[5] |
| Continuous service temperature°C | 55 (Filamentive states heat resistance up to 55 °C)[3] | Not documented |
| Thermal expansion (CTE)µm/m·K | 96–99 for plain printed PLA (fibre Bragg grating, 25–50 °C); no grade-specific measurement published[27] | Not documented |
| Flammability / UL 94 | Flammable; no UL 94 rating published by the major brands[22][28] | Not documented |
| Environment & Chemical | ||
| UV resistance1–5 | Degrades within weeks outdoors[21][29] | Good — years with some colour shift; Polymaker lists UV exposure among the conditions TPU withstands[17] |
| Chemical resistance | Good against weak acids, oils and grease; poor against strong acids and alkalis; dissolved by chloroform, THF and hot benzene[28][21] | Withstands industrial solvents and UV exposure (Polymaker)[17] |
| Water / humidity resistance in service1–5 | Good — insoluble in water[22] | Not documented |
| Food contact | Filamentive certifies its rPLA to EN 71-3 and lists it food safe; printed layer grooves still harbour bacteria[3][21] | Not food safe without specific certification (Polymaker)[17] |
| Biodegradability / compostability | Industrially compostable only — needs sustained 55 °C; not home compostable[3] | Not biodegradable[17] |
| Recyclability | The feedstock itself; Filamentive uses 50 % post-industrial content and runs a PLA take-back scheme[3][11] | Not accepted in household plastic collection[17] |
| Health & Safety | ||
| Fume toxicity1–5 | Low hazard — minimal VOC and particle emission[30] | Low hazard — minimal VOC and particle emission; TPU was not among the nine filaments in the chamber study[30] |
| Hazardous species emitted | Prusament rPLA Corn Pigment uses organic waste pigments such as red algae, which give a noticeable scent while printing[2] | Not documented |
| Ventilation / filtration requirement1–5 | None needed in a normal room[30] | Open a window / occasional ventilation[30] |
| Post-Processing | ||
| Sanding & machining | Wet sanding — dry sanding heats the surface by friction and smears it[29][21] | Difficult to sand or smooth; Polymaker limits post-processing to trimming or tumbling[17] |
| Gluing & solvent welding | Superglue for most joints; acetone works on some grades depending on additives and colour[2] | Cyanoacrylate bonds TPU; no common solvent welds it[17] |
| Vapour / chemical smoothing | No practical vapour smoothing — only chloroform, hot benzene or THF, which are laboratory-only[21] | No practical vapour smoothing[17] |
| Support material pairing | Not documented | Polymaker warns TPU supports are often very difficult to remove[17] |
| Dimensional accuracy & detail | Not documented | Tear strength 170 kN/m (Fillamentum, ISO 34-1) and 175 kN/m (Extrudr FLEX HARD, ISO 34-1B)[4][5] |
| Solvents & Solubility | ||
| Soluble in | Chloroform: 10 % w/v in 2–4 h at 23 °C, every grade and morphology; THF and DMF only at 65 °C. Laboratory reagents.[31] | DMF, DMSO, NMP and THF dissolve TPU; acetone, MEK and cyclohexanone are partial solvents. All laboratory reagents.[32] |
| Softened or crazed by | Acetone, ethyl acetate and toluene plasticise it but dissolve <1 % even at 65 °C; submersion in acetone crazes and destroys parts.[31][33] | Toluene and benzene swell it up to +50 % by weight at 23 °C; esters swell it severely; ethanol and IPA soften it.[32] |
| Solvent welding & smoothing agent | Chloroform vapour smooths and welds PLA at the cost of tensile strength; acetone does not smooth it at all.[34][33] | None practical — the true solvents (DMF, THF, NMP) are laboratory reagents and leave the joint swollen and weak.[32] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- Prusament PLA Recycled Technical Datasheet v1.0 Prusa Polymers · 2021-12 · tds
- Prusament rPLA Corn Pigment 1kg — product page Prusa Research · 2026-08 · vendor
- Filamentive PLA (recycled) — product page Filamentive · 2026-08 · vendor
- Flexfill TPU 98A Technical Data Sheet Fillamentum · 2019-08 · tds
- Extrudr Product Catalogue (DURAPRO PA12 data block) Extrudr · 2025-03 · tds
- 3D-Fuel ReFuel Recycled PLA 1kg 3D-Fuel · 2026-08 · vendor
- Proto-pasta Black Recycled PLA 1kg Proto-pasta · 2026-08 · vendor
- Formfutura ReForm rPLA (White) 1kg Filament2Print · 2026-08 · vendor
- Push Plastic product catalogue Push Plastic · 2026-08 · vendor
- Fiberlogy rPLA Refill Anthracite 850 g 3DJake International · 2026-08 · vendor
- Filamentive PLA (rPLA) 750 g CREATE Education · 2026-08 · vendor
- Proto-pasta product catalogue Proto-pasta · 2026-08 · vendor
- Kimya PLA-R 750 g Crea3D · 2026-08 · vendor
- Prusament PLA Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
- Filament Material Guide Prusa Knowledge Base · 2026-08 · doc
- Flexible (TPE/TPU) — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- TPU — material basics Polymaker Wiki · 2026-08 · doc
- PLA — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Prusament PLA — material page Prusa Polymers · 2026-08 · doc
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- PLA — material guide Prusa Knowledge Base · 2026-08 · doc
- Bambu Filament Technical Data Sheet V3.0 — PLA Basic Bambu Lab · 2026-08 · tds
- BambuLab PLA Basic vs PLA Tough vs PLA-CF — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- PolyTerra PLA vs PLA+ — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- BambuLab TPU 95A HF vs Qidi TPU 95A HF — results spreadsheet My Tech Fun (Igor Gaspar) · 2024-02 · test
- Mechanical Properties of Additively Manufactured Polymeric Materials — PLA and PETG — For Biomechanical Applications Polymers 16(13):1868 · 2024-06 · paper
- Characterization of Thermal Expansion Coefficient of 3D Printing Polymeric Materials Using Fiber Bragg Grating Sensors Materials 17(18):4668 · 2024-09 · paper
- PolyLite PLA Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- Prusament PLA Technical Data Sheet v1.0 Prusa Polymers · 2018-09 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Solubility Study of Ingeo Biopolymer Grades in Common Organic Solvents (NWPD003) NatureWorks · 2019-10 · tds
- Elastollan — Chemical properties: swelling and chemical resistance BASF · 2026-08 · tds
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc
- Effect of vapour smoothing in trichloromethane on 3D printed PLA — surface, mechanical and chemical structure Pitale, Keche & Chopra, Engineering Research Express 6(4) 045579 · 2024-12 · paper