Filament comparison
PLA-GF vs PPSU
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | Glass-fibre PLA (PLA-GF)PLA | PPSUHIGHTEMP |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $44.99/kg median; $29.99–$59.99/kg across 2 dated product listings | $337.40/kg median; $223.00–$732.56/kg across 4 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | PLA filled with chopped glass fibre — 12 wt% (Polymaker HT-PLA-GF), 15–20 wt% (eSUN PLA-GF). Bambu Lab PLA Galaxy uses glass microspheres, not fibre, and is not equivalent[1][2][3] | Polyphenylsulfone — an amorphous high-temperature sulfone polymer[4] |
| Densityg/cm³ | 1.31 (eSUN) to 1.337 (Polymaker), ISO 1183 / GB/T 1033[1][2] | 1.28 (ISO 1183, 3DXTech; ASTM D792, Stratasys PPSF)[4][5] |
| Typical priceUSD/kg | 1 kg spools cluster near 30[6][7] | 1 kg-equivalent spools span 223–733; the middle of the market is about 425[8][9][10][11] |
| Price range across brandsUSD/kg | 30–60 across brands; Polymaker 30, Proto-pasta 60[6][7] | 223-733 across brands; IEMAI 3D 223 at 1 kg, 3DXTech ThermaX PPSU 250 at 500 g, 3D4Makers 425 at 750 g, Kimya PPSU-S 733 at 500 g[8][9][10][11] |
| Market availability1–5 | Niche, a handful of specialist brands[6][7][2] | Niche, a handful of specialist brands[8][9][10] |
| Spool sizes & diameters | 1.75 mm; 0.5 and 1 kg spools[7][12] | 1.75 and 2.85 mm; 200 g to 750 g spools[8][9][10] |
| Typical applications | Stiff brackets and fixtures; the Polymaker grade is aimed at parts annealed for heat resistance[1] | Steam-sterilisable medical and dental tooling, and aircraft interior parts[4] |
| Printing Parameters | ||
| Nozzle temperature°C | 210–230 (Polymaker HT-PLA-GF)[1] | Not documented |
| Bed temperature°C | 25–60 (Polymaker HT-PLA-GF)[1] | 130–150 (3DXTech)[4] |
| Enclosure / chamber requirement1–5 | Open frame is fine[1] | Actively heated chamber required[13][14] |
| Part cooling fan | Fan on — eSUN specifies 100 %[2] | Not documented |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | 28 at Polymaker's stated 350 mm/s on a 0.4 mm nozzle at 0.2 mm layer; eSUN prints its specimens at 60 mm/s[1][2][15] | Not documented |
| Warping tendency1–5 | Not documented | Severe — heated chamber needed[13] |
| Shrinkage% | 0.05 in X-Y and Z, 0.10 diagonal (Polymaker HT-PLA-GF)[1] | Not documented |
| Overall printing difficulty1–5 | Intermediate — dry filament and a tuned profile; hardened nozzle mandatory[1] | Expert / industrial hardware only[13][14] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Hardened steel required[1] | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[13] |
| Abrasiveness1–5 | Highly abrasive — standard GF composite[1] | Non-abrasive when unfilled[4] |
| Nozzle clog risk1–5 | Moderate — needs dry filament and a clean nozzle; Prusa lists higher risk of nozzle clogging for glass-filled composites[16] | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[17] |
| Hotend requirement | Hardened steel or ruby nozzle; Polymaker's own slicer preset sets a minimum nozzle hardness of 40 HRC[1] | Not documented |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Moderate — the PLA matrix takes up 0.40–0.51 % saturated; no glass-filled grade publishes its own figure[18][19] | Not documented |
| Equilibrium moisture content at ~50 % RH% | Not documented | 0.37 in 24 h and 1.1 at saturation on extruded stock (ASTM D570)[20] |
| Drying temperature & time | 60 °C for 6 h (Polymaker HT-PLA-GF)[1] | Not documented |
| Effect of moisture on strength | Polymaker rates PLA low-sensitivity and publishes no dry-versus-conditioned figures for this grade; absorbed water flashes to steam and shows as bubbling and poor layer adhesion[21] | No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[17] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 50.1 as printed and 50.2 annealed, printed XY, ISO 527 (Polymaker); eSUN quotes 59.3 by GB/T 1040[1][2] | 55 (printed XY, ISO 527, 3DXTech) and 55 (printed on side long edge, ASTM D638, Stratasys PPSF); 79 at yield on extruded stock[4][5][20] |
| Young's modulusMPa | 3794 as printed, 4207 annealed, printed XY, ISO 527 (Polymaker)[1] | 2100 (printed, ASTM D638, Stratasys PPSF) and 2310 (printed XY, ISO 527, 3DXTech); 2344 on extruded stock[4][5][20] |
| Elongation at break% | 2.77 as printed, 2.3 annealed, printed XY, ISO 527 (Polymaker); eSUN quotes 7.99[1][2] | 3 (printed, ISO 527 and ASTM D638) against 60 on extruded stock — printing costs PPSU almost all of its ductility[4][5][20] |
| Flexural strengthMPa | 86.4 printed XY, ISO 178 (Polymaker)[1] | 110 (printed, ISO 178 and ASTM D790, 3DXTech and Stratasys PPSF agree); 91 on extruded stock[4][5][20] |
| Flexural modulusMPa | 3685 printed XY, ISO 178 (Polymaker); eSUN quotes 4415 flexural modulus by GB/T 9341[1][2] | 2200 (printed, ASTM D790, Stratasys PPSF) and 2215 (printed XY, ISO 178, 3DXTech)[4][5] |
| Charpy impact, notchedkJ/m² | 5.31 ± 0.46 as printed and 4.92 ± 0.50 annealed (printed XY, ISO 179, notched); Z 4.28 ± 0.18[1] | Not documented |
| Other impact data | Izod 10.16 kJ/m² (eSUN, GB/T 1843)[2] | Izod notched 58.7 J/m and unnotched 165.5 J/m (printed, ASTM D256 Method A, Stratasys PPSF); 160 J/m notched on extruded stock[5][20] |
| Layer adhesion / Z tensileMPa | 23.7 as printed, 22.5 annealed, printed Z, ISO 527 (Polymaker)[1] | Not documented |
| Brittleness1–5 | Very brittle — elongation at break 2.77 % in XY and 0.85 % in Z[1] | Brittle — snaps with little warning[4] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Not documented | Rockwell M86 on printed PPSF (ASTM D785, Stratasys); M96 on extruded PPSU stock (and an unlabelled 123)[5][20] |
| Creep resistance / sustained load1–5 | Poor — no GF-grade creep test; plain printed PLA sagged from 12 to 16.2–21.8 mm over 5 days at 1.25 kg[22][23][24] | Good. Printed PPSF holds 189 °C heat deflection at 1.8 MPa (ASTM D648) and extruded stock is rated 149 °C long-term service, but Ensinger does not claim the creep resistance it claims for PSU and PPS[5][20] |
| Fatigue / repeated-flex resistance1–5 | Poor — no grade-specific S-N curve; plain printed PLA ran 38 000–49 000 cycles at 30 % of tensile strength and elongation at break falls to 2.77 % in XY and 0.85 % in Z[25][1] | Not documented |
| Elasticity / flexibility1–5 | Rigid[1] | Rigid[4] |
| Z strength as % of XY% | 47 as printed (23.7 Z against 50.1 XY), printed[1] | Not documented |
| Wear resistance & friction | eSUN describes high wear resistance and positions the grade for wear parts[2] | Not documented |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 75.5 as printed, 114.7 after annealing (ISO 75, 0.45 MPa) — the point of the material[1] | 190 (printed XY, ISO 75 at 0.45 MPa, 3DXTech)[4] |
| HDT at 1.8 MPa°C | 59.7 as printed, 84 after annealing (ISO 75, 1.8 MPa)[1] | 189 (printed, ASTM D648 at 264 psi, Stratasys PPSF); 207 on extruded stock, converted from 405 °F[5][20] |
| Glass transition (Tg)°C | 59.8 (DSC)[1] | 230 (DSC) — the highest glass transition in the dataset[4] |
| Melting point / Vicat°C | 174.9 peak melt (DSC); Vicat 148.9 as printed, 148.3 annealed[1] | Not documented |
| Continuous service temperature°C | Not documented | 149 long-term service on extruded PPSU stock, converted from 300 °F[20] |
| Annealing response | Annealing lifts HDT at 0.45 MPa from 75.5 to 114.7 °C and modulus from 3794 to 4207 MPa[1] | Not documented |
| Thermal expansion (CTE)µm/m·K | Not documented | 55.0 (printed PPSF, ASTM D696; source states 5.5e-5 mm/mm/°C) and 55.8 on extruded stock (ASTM D696, from 3.1e-5 in/in/°F)[5][20] |
| Flammability / UL 94 | Not documented | UL 94 V-0 at 1.5 mm, rated on the base resin[4] |
| Environment & Chemical | ||
| UV resistance1–5 | Degrades within weeks outdoors[26] | Not documented |
| Chemical resistance | Not documented | Withstands repeated steam autoclaving, the usual reason to choose PPSU over PSU; Stratasys also lists PPSF as passing 24 h stress-crack exposure to antifreeze, petrol, motor oil, power-steering, transmission and washer fluid at 23 °C and 100 °C[4][5] |
| Electrical & ESD properties | Not documented | Volume resistivity 5e13 to 1.5e14 ohm-cm and dielectric strength 80-290 V/mil on printed PPSF (ASTM D257, D149)[5] |
| Health & Safety | ||
| Fume toxicity1–5 | Low hazard — minimal VOC and particle emission[27] | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[27] |
| Ventilation / filtration requirement1–5 | None needed in a normal room[27] | Ventilated room or enclosure recommended[27] |
| Dust & fibre handling hazard | Glass fibre is bound in the matrix; avoid inhaling sanding dust[28] | Not documented |
| Post-Processing | ||
| Dimensional accuracy & detail | Near-zero shrinkage — 0.05 % in X-Y and Z (Polymaker)[1] | Not documented |
| Solvents & Solubility | ||
| Soluble in | Chloroform dissolves the PLA matrix (10 % w/v, 2–4 h at 23 °C) and leaves the filler as loose sludge; laboratory reagent.[29] | Dichloromethane dissolves it at 23 °C at every stress level; acetone solvates and softens unstressed PPSU (Solvay ESCR).[30] |
| Softened or crazed by | Acetone, ethyl acetate and toluene plasticise the matrix but dissolve <1 % even at 65 °C; acetone submersion crazes parts.[29][31] | MEK ruptures stressed parts and toluene crazes them above 13.8 MPa; glass-filled grades survive where unfilled craze.[30] |
| Solvent welding & smoothing agent | Chloroform vapour attacks only the resin fraction, so the filler is left standing proud; no workshop-safe agent exists.[32][31] | Dichloromethane cements PPSU and NMP softens residual resin; both are laboratory reagents, not workshop stock.[30] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- Polymaker HT-PLA-GF Technical Data Sheet V1.1 Polymaker · 2026-08 · tds
- eSUN ePLA-GF Technical Data Sheet V1.0 (Nov 2023) eSUN (copy hosted on 3d.nice-cdn.com) · 2023-11 · tds
- Bambu Filament Technical Data Sheet V1.0 — PLA Galaxy Bambu Lab · 2026-08 · tds
- ThermaX PPSU Technical Data Sheet v3 3DXTech · 2026-08 · tds
- PPSF (polyphenylsulfone) — FDM Data Sheet Stratasys · 2018-06 · tds
- Polymaker HT-PLA-GF — product page Polymaker Shop · 2026-08 · vendor
- Proto-pasta product catalogue Proto-pasta · 2026-08 · vendor
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Kimya PPSU-S Natural 1.75 mm 500 g igo3d · 2026-08 · vendor
- 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
- IEMAI 3D PPSU 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- Polymaker product catalogue Polymaker · 2026-08 · vendor
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
- Composite materials filled with carbon, kevlar or glass Prusa Knowledge Base · 2026-08 · doc
- THERMAX PPSU — product page (print recommendations) 3DXTech · 2026-08 · doc
- Bambu Filament Technical Data Sheet V3.0 — PLA Basic Bambu Lab · 2026-08 · tds
- PolyLite PLA Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- TECASON P black (PPSU) — stock shape properties Ensinger · 2026-08 · tds
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- BambuLab PLA Basic vs PLA Tough vs PLA-CF — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- Polymaker PLA Pro vs PLA-CF — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- Carbon Fiber PLA vs META-PLA vs PLA+ vs PLA by Sunlu — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- Mechanical Properties of Additively Manufactured Polymeric Materials — PLA and PETG — For Biomechanical Applications Polymers 16(13):1868 · 2024-06 · paper
- PLA — material guide Prusa Knowledge Base · 2026-08 · doc
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- StoneFil safety data sheet Formfutura · 2026-08 · msds
- Solubility Study of Ingeo Biopolymer Grades in Common Organic Solvents (NWPD003) NatureWorks · 2019-10 · tds
- Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc
- Effect of vapour smoothing in trichloromethane on 3D printed PLA — surface, mechanical and chemical structure Pitale, Keche & Chopra, Engineering Research Express 6(4) 045579 · 2024-12 · paper