3D Printing Info

Filament comparison

PLA-GF vs PPSU

Compare printing settings, strength, heat resistance, dated prices and sources.

2 selected · all documented properties

PLA-GF vs PPSU — documented properties and sources
PropertyGlass-fibre PLA (PLA-GF)PLAPPSUHIGHTEMP
Market snapshot
Listing priceUSD/kg; dated snapshots$44.99/kg median; $29.99–$59.99/kg across 2 dated product listings$337.40/kg median; $223.00–$732.56/kg across 4 dated product listings
Identity & Market
Base polymer / chemistryPLA filled with chopped glass fibre — 12 wt% (Polymaker HT-PLA-GF), 15–20 wt% (eSUN PLA-GF). Bambu Lab PLA Galaxy uses glass microspheres, not fibre, and is not equivalent[1][2][3]Polyphenylsulfone — an amorphous high-temperature sulfone polymer[4]
Densityg/cm³1.31 (eSUN) to 1.337 (Polymaker), ISO 1183 / GB/T 1033[1][2]1.28 (ISO 1183, 3DXTech; ASTM D792, Stratasys PPSF)[4][5]
Typical priceUSD/kg1 kg spools cluster near 30[6][7]1 kg-equivalent spools span 223–733; the middle of the market is about 425[8][9][10][11]
Price range across brandsUSD/kg30–60 across brands; Polymaker 30, Proto-pasta 60[6][7]223-733 across brands; IEMAI 3D 223 at 1 kg, 3DXTech ThermaX PPSU 250 at 500 g, 3D4Makers 425 at 750 g, Kimya PPSU-S 733 at 500 g[8][9][10][11]
Market availability1–5Niche, a handful of specialist brands[6][7][2]Niche, a handful of specialist brands[8][9][10]
Spool sizes & diameters1.75 mm; 0.5 and 1 kg spools[7][12]1.75 and 2.85 mm; 200 g to 750 g spools[8][9][10]
Typical applicationsStiff brackets and fixtures; the Polymaker grade is aimed at parts annealed for heat resistance[1]Steam-sterilisable medical and dental tooling, and aircraft interior parts[4]
Printing Parameters
Nozzle temperature°C210–230 (Polymaker HT-PLA-GF)[1]Not documented
Bed temperature°C25–60 (Polymaker HT-PLA-GF)[1]130–150 (3DXTech)[4]
Enclosure / chamber requirement1–5Open frame is fine[1]Actively heated chamber required[13][14]
Part cooling fanFan on — eSUN specifies 100 %[2]Not documented
Maximum volumetric flow (mm³/s; see test conditions)mm³/s28 at Polymaker's stated 350 mm/s on a 0.4 mm nozzle at 0.2 mm layer; eSUN prints its specimens at 60 mm/s[1][2][15]Not documented
Warping tendency1–5Not documentedSevere — heated chamber needed[13]
Shrinkage%0.05 in X-Y and Z, 0.10 diagonal (Polymaker HT-PLA-GF)[1]Not documented
Overall printing difficulty1–5Intermediate — dry filament and a tuned profile; hardened nozzle mandatory[1]Expert / industrial hardware only[13][14]
Hardware Wear & Reliability
Nozzle hardness required1–4Hardened steel required[1]Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[13]
Abrasiveness1–5Highly abrasive — standard GF composite[1]Non-abrasive when unfilled[4]
Nozzle clog risk1–5Moderate — needs dry filament and a clean nozzle; Prusa lists higher risk of nozzle clogging for glass-filled composites[16]Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[17]
Hotend requirementHardened steel or ruby nozzle; Polymaker's own slicer preset sets a minimum nozzle hardness of 40 HRC[1]Not documented
Moisture Behaviour
Moisture absorption (hygroscopicity)1–5Moderate — the PLA matrix takes up 0.40–0.51 % saturated; no glass-filled grade publishes its own figure[18][19]Not documented
Equilibrium moisture content at ~50 % RH%Not documented0.37 in 24 h and 1.1 at saturation on extruded stock (ASTM D570)[20]
Drying temperature & time60 °C for 6 h (Polymaker HT-PLA-GF)[1]Not documented
Effect of moisture on strengthPolymaker rates PLA low-sensitivity and publishes no dry-versus-conditioned figures for this grade; absorbed water flashes to steam and shows as bubbling and poor layer adhesion[21]No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[17]
Mechanical Properties
Tensile strength (XY)MPa50.1 as printed and 50.2 annealed, printed XY, ISO 527 (Polymaker); eSUN quotes 59.3 by GB/T 1040[1][2]55 (printed XY, ISO 527, 3DXTech) and 55 (printed on side long edge, ASTM D638, Stratasys PPSF); 79 at yield on extruded stock[4][5][20]
Young's modulusMPa3794 as printed, 4207 annealed, printed XY, ISO 527 (Polymaker)[1]2100 (printed, ASTM D638, Stratasys PPSF) and 2310 (printed XY, ISO 527, 3DXTech); 2344 on extruded stock[4][5][20]
Elongation at break%2.77 as printed, 2.3 annealed, printed XY, ISO 527 (Polymaker); eSUN quotes 7.99[1][2]3 (printed, ISO 527 and ASTM D638) against 60 on extruded stock — printing costs PPSU almost all of its ductility[4][5][20]
Flexural strengthMPa86.4 printed XY, ISO 178 (Polymaker)[1]110 (printed, ISO 178 and ASTM D790, 3DXTech and Stratasys PPSF agree); 91 on extruded stock[4][5][20]
Flexural modulusMPa3685 printed XY, ISO 178 (Polymaker); eSUN quotes 4415 flexural modulus by GB/T 9341[1][2]2200 (printed, ASTM D790, Stratasys PPSF) and 2215 (printed XY, ISO 178, 3DXTech)[4][5]
Charpy impact, notchedkJ/m²5.31 ± 0.46 as printed and 4.92 ± 0.50 annealed (printed XY, ISO 179, notched); Z 4.28 ± 0.18[1]Not documented
Other impact dataIzod 10.16 kJ/m² (eSUN, GB/T 1843)[2]Izod notched 58.7 J/m and unnotched 165.5 J/m (printed, ASTM D256 Method A, Stratasys PPSF); 160 J/m notched on extruded stock[5][20]
Layer adhesion / Z tensileMPa23.7 as printed, 22.5 annealed, printed Z, ISO 527 (Polymaker)[1]Not documented
Brittleness1–5Very brittle — elongation at break 2.77 % in XY and 0.85 % in Z[1]Brittle — snaps with little warning[4]
Hardness (scale-specific)Shore A / Shore D / RockwellNot documentedRockwell M86 on printed PPSF (ASTM D785, Stratasys); M96 on extruded PPSU stock (and an unlabelled 123)[5][20]
Creep resistance / sustained load1–5Poor — no GF-grade creep test; plain printed PLA sagged from 12 to 16.2–21.8 mm over 5 days at 1.25 kg[22][23][24]Good. Printed PPSF holds 189 °C heat deflection at 1.8 MPa (ASTM D648) and extruded stock is rated 149 °C long-term service, but Ensinger does not claim the creep resistance it claims for PSU and PPS[5][20]
Fatigue / repeated-flex resistance1–5Poor — no grade-specific S-N curve; plain printed PLA ran 38 000–49 000 cycles at 30 % of tensile strength and elongation at break falls to 2.77 % in XY and 0.85 % in Z[25][1]Not documented
Elasticity / flexibility1–5Rigid[1]Rigid[4]
Z strength as % of XY%47 as printed (23.7 Z against 50.1 XY), printed[1]Not documented
Wear resistance & frictioneSUN describes high wear resistance and positions the grade for wear parts[2]Not documented
Thermal Properties
HDT at 0.45 MPa°C75.5 as printed, 114.7 after annealing (ISO 75, 0.45 MPa) — the point of the material[1]190 (printed XY, ISO 75 at 0.45 MPa, 3DXTech)[4]
HDT at 1.8 MPa°C59.7 as printed, 84 after annealing (ISO 75, 1.8 MPa)[1]189 (printed, ASTM D648 at 264 psi, Stratasys PPSF); 207 on extruded stock, converted from 405 °F[5][20]
Glass transition (Tg)°C59.8 (DSC)[1]230 (DSC) — the highest glass transition in the dataset[4]
Melting point / Vicat°C174.9 peak melt (DSC); Vicat 148.9 as printed, 148.3 annealed[1]Not documented
Continuous service temperature°CNot documented149 long-term service on extruded PPSU stock, converted from 300 °F[20]
Annealing responseAnnealing lifts HDT at 0.45 MPa from 75.5 to 114.7 °C and modulus from 3794 to 4207 MPa[1]Not documented
Thermal expansion (CTE)µm/m·KNot documented55.0 (printed PPSF, ASTM D696; source states 5.5e-5 mm/mm/°C) and 55.8 on extruded stock (ASTM D696, from 3.1e-5 in/in/°F)[5][20]
Flammability / UL 94Not documentedUL 94 V-0 at 1.5 mm, rated on the base resin[4]
Environment & Chemical
UV resistance1–5Degrades within weeks outdoors[26]Not documented
Chemical resistanceNot documentedWithstands repeated steam autoclaving, the usual reason to choose PPSU over PSU; Stratasys also lists PPSF as passing 24 h stress-crack exposure to antifreeze, petrol, motor oil, power-steering, transmission and washer fluid at 23 °C and 100 °C[4][5]
Electrical & ESD propertiesNot documentedVolume resistivity 5e13 to 1.5e14 ohm-cm and dielectric strength 80-290 V/mil on printed PPSF (ASTM D257, D149)[5]
Health & Safety
Fume toxicity1–5Low hazard — minimal VOC and particle emission[27]Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[27]
Ventilation / filtration requirement1–5None needed in a normal room[27]Ventilated room or enclosure recommended[27]
Dust & fibre handling hazardGlass fibre is bound in the matrix; avoid inhaling sanding dust[28]Not documented
Post-Processing
Dimensional accuracy & detailNear-zero shrinkage — 0.05 % in X-Y and Z (Polymaker)[1]Not documented
Solvents & Solubility
Soluble inChloroform dissolves the PLA matrix (10 % w/v, 2–4 h at 23 °C) and leaves the filler as loose sludge; laboratory reagent.[29]Dichloromethane dissolves it at 23 °C at every stress level; acetone solvates and softens unstressed PPSU (Solvay ESCR).[30]
Softened or crazed byAcetone, ethyl acetate and toluene plasticise the matrix but dissolve <1 % even at 65 °C; acetone submersion crazes parts.[29][31]MEK ruptures stressed parts and toluene crazes them above 13.8 MPa; glass-filled grades survive where unfilled craze.[30]
Solvent welding & smoothing agentChloroform vapour attacks only the resin fraction, so the filler is left standing proud; no workshop-safe agent exists.[32][31]Dichloromethane cements PPSU and NMP softens residual resin; both are laboratory reagents, not workshop stock.[30]

Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.

Sources for this comparison

  1. Polymaker HT-PLA-GF Technical Data Sheet V1.1 Polymaker · 2026-08 · tds
  2. eSUN ePLA-GF Technical Data Sheet V1.0 (Nov 2023) eSUN (copy hosted on 3d.nice-cdn.com) · 2023-11 · tds
  3. Bambu Filament Technical Data Sheet V1.0 — PLA Galaxy Bambu Lab · 2026-08 · tds
  4. ThermaX PPSU Technical Data Sheet v3 3DXTech · 2026-08 · tds
  5. PPSF (polyphenylsulfone) — FDM Data Sheet Stratasys · 2018-06 · tds
  6. Polymaker HT-PLA-GF — product page Polymaker Shop · 2026-08 · vendor
  7. Proto-pasta product catalogue Proto-pasta · 2026-08 · vendor
  8. 3DXTech product catalogue 3DXTech · 2026-08 · vendor
  9. Kimya PPSU-S Natural 1.75 mm 500 g igo3d · 2026-08 · vendor
  10. 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
  11. IEMAI 3D PPSU 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
  12. Polymaker product catalogue Polymaker · 2026-08 · vendor
  13. Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
  14. Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
  15. Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
  16. Composite materials filled with carbon, kevlar or glass Prusa Knowledge Base · 2026-08 · doc
  17. THERMAX PPSU — product page (print recommendations) 3DXTech · 2026-08 · doc
  18. Bambu Filament Technical Data Sheet V3.0 — PLA Basic Bambu Lab · 2026-08 · tds
  19. PolyLite PLA Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
  20. TECASON P black (PPSU) — stock shape properties Ensinger · 2026-08 · tds
  21. Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
  22. BambuLab PLA Basic vs PLA Tough vs PLA-CF — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
  23. Polymaker PLA Pro vs PLA-CF — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
  24. Carbon Fiber PLA vs META-PLA vs PLA+ vs PLA by Sunlu — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
  25. Mechanical Properties of Additively Manufactured Polymeric Materials — PLA and PETG — For Biomechanical Applications Polymers 16(13):1868 · 2024-06 · paper
  26. PLA — material guide Prusa Knowledge Base · 2026-08 · doc
  27. Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
  28. StoneFil safety data sheet Formfutura · 2026-08 · msds
  29. Solubility Study of Ingeo Biopolymer Grades in Common Organic Solvents (NWPD003) NatureWorks · 2019-10 · tds
  30. Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
  31. Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc
  32. Effect of vapour smoothing in trichloromethane on 3D printed PLA — surface, mechanical and chemical structure Pitale, Keche & Chopra, Engineering Research Express 6(4) 045579 · 2024-12 · paper