Filament comparison
PEI 9085 vs rPETG
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | PEI (ULTEM 9085)HIGHTEMP | Recycled PETG (rPETG)PETG |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $309.80/kg median; $220.00–$392.00/kg across 6 dated product listings | $28.99/kg median; $17.24–$39.98/kg across 4 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Polyetherimide, ULTEM 9085 grade — the flame-retardant PEI used for aircraft interiors[1] | PETG regranulated from recycled polyester waste; Polymaker's Fiberon PETG-rCF08 adds 8 wt% recycled carbon fibre[2][3][4] |
| Densityg/cm³ | 1.34 (ISO 1183, 3DXTech) against 1.27 specific gravity on moulded plaques (ASTM D792, Stratasys) — the two suppliers disagree[1][5] | 1.27 (Prusament) and 1.30 (Fiberon PETG-rCF08), ISO 1183[2][4] |
| Typical priceUSD/kg | 1 kg-equivalent spools cluster near 298[6][7][8][9] | 1 kg spools cluster near 29[6][10][11][12] |
| Price range across brandsUSD/kg | 220-392 across brands and formats; 3DXTech ThermaX PEI 9085 220 at 2 kg, 3D4Makers 270 at 2 kg, Fiberlogy 298 at 500 g, Kimya 321 at 500 g, IEMAI 3D 385 at 1 kg, 3DXTech CarbonX PEI 9085+CF 392[6][7][8][9][13] | 17–40 across brands; Filament PM RePETG 17, 3DXTech ECOMAX 26, GreenGate3D 32, Fiberon rCF08 40[6][10][11][12] |
| Market availability1–5 | Niche, a handful of specialist brands[6][7][8][9] | Available from several mainstream brands[6][10][11] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 250 g to 2 kg spools, plus Stratasys canisters[6][9][5] | 1.75 and 2.85 mm; 0.5, 1 and 3 kg spools[11][10] |
| Typical applications | Aircraft interior parts and rail rolling stock, where the flame, smoke and toxicity rating is the requirement[1] | Not documented |
| Diameter tolerance± mm | Not documented | ±0.05 (Prusament PETG Recycled), against ±0.02 for virgin Prusament PETG[2][14] |
| Printing Parameters | ||
| Nozzle temperature°C | Not documented | 250 ± 10 (Prusament); 230–255 (Spectrum)[2][3] |
| Bed temperature°C | 130–140 (3DXTech)[1] | 80 ± 10 (Prusament); 60–80 (Spectrum)[2][3] |
| Enclosure / chamber requirement1–5 | Actively heated chamber required[15][16] | Open frame is fine — Spectrum states a closed chamber is not necessary[3] |
| Part cooling fan | Not documented | 50 % (Prusament); up to 100 % (Spectrum)[2][3] |
| Bed surface & adhesion aid | Not documented | Textured PEI, satin or powder-coated sheets; on smooth PEI a glue stick acts as a release agent[14][17] |
| Warping tendency1–5 | Severe — heated chamber needed[15] | Not documented |
| Bed-adhesion difficulty1–5 | Not documented | Needs the right surface or a thin adhesive — the problem is releasing the part, not sticking it[14][17] |
| Stringing / oozing tendency1–5 | Not documented | Moderate — retraction tuning needed; Polymaker names stringing as PETG's common quirk[17] |
| Overall printing difficulty1–5 | Expert / industrial hardware only[15][16] | Easy — minor profile tuning; Spectrum describes printing as similar to standard PETG[3] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[15] | Brass fine indefinitely[2] |
| Abrasiveness1–5 | Non-abrasive when unfilled[1] | Not documented |
| Nozzle clog risk1–5 | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[18] | Low — recycled PETG prints on the same hardware as virgin PETG: no special hot-end, no drybox and no hardened nozzle[19][20] |
| Heat-creep / jam sensitivity1–5 | Not documented | Slightly sensitive[19] |
| Hotend requirement | Not documented | No special hot-end required[19] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Not documented | Moderate (0.3–0.8 %) — recycled PETG shares the virgin matrix, which reaches 0.40 % saturated at 25 °C / 55 % RH[14] |
| Equilibrium moisture content at ~50 % RH% | Not documented | 0.07 after 24 h and 0.10 after 7 days at 24 °C / 22 % RH (Prusa Polymers)[2] |
| Symptoms when wet | Not documented | Bubbling and popping at the nozzle, stringing and a rough surface[21] |
| Effect of moisture on strength | No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[18] | Polymaker groups PETG with nylon, PVA and TPU as highly hygroscopic; no dry-versus-conditioned strength figures are published for this grade and the loss shows as bubbling and poor layer adhesion[21] |
| Storage requirement | Not documented | Sealed with desiccant; Polymaker groups PETG with the highly hygroscopic materials[21][17] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 63-77 at break (printed XZ, ASTM D638, Stratasys F900/F3300/Fortus 450mc, three tips and two colours); 54 (printed XY, ISO 527, 3DXTech)[5][1] | 43 ± 1.8 printed horizontal at yield, ISO 527-1 (Prusament), against 47 ± 2 for virgin Prusament PETG; Spectrum quotes 52 at yield on moulded specimens[2][14][3] |
| Young's modulusMPa | 2040-2540 (printed XZ, ASTM D638, Stratasys); 2050 (printed XY, ISO 527, 3DXTech)[5][1] | 1500 printed horizontal, 1600 printed vertical (Prusament, ISO 527-1) — the same as virgin Prusament PETG[2][14] |
| Elongation at break% | 5.4-9.1 at break (printed XZ, ASTM D638, Stratasys); 1.9-4.3 in ZX; 3DXTech quotes 3 (ISO 527)[5][1] | 4.5 at yield printed (Prusament); Spectrum quotes 400 at break on moulded specimens[2][3] |
| Flexural strengthMPa | 104-116 at break (printed XZ, ASTM D790 Procedure A, Stratasys); 72-98 in ZX; 3DXTech quotes 90 (ISO 178)[5][1] | 63 ± 1 printed horizontal, ISO 178 (Prusament), against 66 ± 2 for virgin Prusament PETG[2][14] |
| Flexural modulusMPa | 2400-2550 (printed XZ, ASTM D790, Stratasys F900 T16 and T16A) against 2120-2130 in ZX; 3DXTech quotes 2170 (ISO 178)[5][1] | 1800 printed horizontal, ISO 178 (Prusament)[2] |
| Charpy impact, notchedkJ/m² | Not documented | 12 ± 1 printed horizontal and 15 ± 3 printed vertical, ISO 179-1 notched (Prusament)[2] |
| Other impact data | Izod notched 88.5-140 J/m XZ against 37-80 J/m ZX; unnotched 647-2260 J/m XZ against 169-633 J/m ZX (printed, ASTM D256/D4812, Stratasys, across three printers and three tips)[5] | Charpy unnotched 25 ± 3 printed horizontal and 38 ± 11 printed vertical (Prusament, ISO 179-1)[2] |
| Layer adhesion / Z tensileMPa | 39-63 at break (printed ZX, ASTM D638, Stratasys); the low end is the F900 T16 baseline, the high end the F3300 N500 hot end[5] | 15 ± 5 (Prusa Polymers interlayer adhesion test), against 18 ± 4 for virgin Prusament PETG[2][14] |
| Brittleness1–5 | Brittle — snaps with little warning[1] | Moderate[2] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Rockwell M110 / R126 on extruded PEI stock (ASTM D785)[22] | 74 Shore D (Prusa Polymers method) — the same as virgin Prusament PETG[2][14] |
| Creep resistance / sustained load1–5 | Excellent — holds load for years. Printed ZX coupons keep 87 % of room-temperature tensile strength at 104 °C and 70 % at 132 °C (ASTM D638); extruded PEI stock is rated 170 °C long-term service[5][22] | Below average — no recycled-grade creep test; virgin PETG sagged from 12 to 17.1–20.4 mm over 5 days at 1.25 kg[23][24][25][26] |
| Fatigue / repeated-flex resistance1–5 | Not documented | Moderate — no recycled-grade S-N curve; virgin printed PETG ran 79 000–193 000 cycles at 30 % of tensile strength[27] |
| Elasticity / flexibility1–5 | Rigid[1] | Slightly flexible in thin sections[2] |
| Z strength as % of XY% | 56-86 (Stratasys ZX against XZ tensile at break, ASTM D638, across F900/F3300/Fortus 450mc and T16/T20/T40A tips); 58 on the F900 T16 baseline[5] | Not documented |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 158 (printed XY, ISO 75 at 0.45 MPa, 3DXTech) to 178 (printed XY 178.2 and ZX 178.4, ASTM D648 Method B at 66 psi, Stratasys); moulded 176.9[1][5] | 68 (ISO 75, 0.45 MPa) — the same as virgin Prusament PETG; Spectrum quotes 70[2][14][3] |
| HDT at 1.8 MPa°C | 170-173 (printed XY 170.2 and ZX 172.6, ASTM D648 Method B at 264 psi); moulded 172.9[5] | 68 (ISO 75, 1.8 MPa)[2] |
| Glass transition (Tg)°C | 177 (moulded plaque, ASTM D7426 inflection point, Stratasys); 186 (DSC, 3DXTech)[5][1][28] | Not documented |
| Continuous service temperature°C | 170 long-term service on extruded PEI stock, converted from 338 °F; 200 short term[22] | Not documented |
| Thermal expansion (CTE)µm/m·K | 44.9 (printed XY, -50 to 80 °C, ASTM E831), falling to 31.4 over 80-160 °C; ZX gives 44.5 over -50 to 60 °C. Black pigment raises it to 51.9[5] | Not documented |
| Flammability / UL 94 | UL 94 V-0 at 1.5 mm on the base resin. Printed parts are tested to 14 CFR 25.853, BSS 7238 and 7239 and AITM 2.0007B and 3.0005 covering 60 s and 12 s vertical burn, 15 s horizontal burn, smoke density, toxic gas emission and OSU heat release[1][5] | Flammable; no UL 94 rating published for standard grades[29] |
| Environment & Chemical | ||
| UV resistance1–5 | Good — years with some colour shift. 1000 h of QUV cycling to ASTM G154 left printed ZX coupons at 55.5 MPa yield against 56.0 unexposed, with elongation and modulus unchanged[5] | Not documented |
| Chemical resistance | Not documented | Withstands acids, alkalis, oils and UV exposure[17] |
| Food contact | Not documented | Not certified for food contact as filament[17] |
| Biodegradability / compostability | Not documented | Not biodegradable[17] |
| Recyclability | Not documented | The feedstock itself — Spectrum describes collecting, shredding and re-homogenising PETG waste[3] |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[30] | Moderate — measurable VOCs and UFPs, ventilation advised[30] |
| Ventilation / filtration requirement1–5 | Ventilated room or enclosure recommended[30] | Open a window / occasional ventilation[30] |
| Post-Processing | ||
| Sanding & machining | Not documented | Sands poorly — the material is tough and gums rather than powders[19] |
| Gluing & solvent welding | Not documented | Cyanoacrylate; no common solvent welds PETG cleanly[19] |
| Vapour / chemical smoothing | Not documented | No practical vapour smoothing[19] |
| Support material pairing | Not documented | Prints its own supports; Polymaker rates PolyDissolve S1 for PETG[19] |
| Solvents & Solubility | ||
| Soluble in | Chlorinated hydrocarbons — dichloromethane and chloroform — are solvents for polyetherimide. Laboratory reagents.[31][32] | No common workshop solvent; 1,2-dichloroethane destroys it inside a week and dichloromethane — a carcinogen — dissolves the surface.[33][34] |
| Softened or crazed by | Acetone, MEK, benzene, toluene and butyl acetate craze or stress-crack it; alcohols, fuels and dilute acids do not.[32][31] | Acetone (+16 % weight over 1 year at 23 °C), ethyl acetate, toluene and DMF swell and soften it; methanol crazes it.[33] |
| Solvent welding & smoothing agent | Dichloromethane is the only welding route, and it is a controlled carcinogen rather than a workshop material.[31][32] | Dichloromethane brushed on is the only agent that smooths PETG — a controlled carcinogen, not workshop stock.[34] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- ThermaX PEI 9085 Technical Data Sheet v4 3DXTech · 2026-08 · tds
- Prusament PETG Recycled Technical Datasheet Prusa Polymers · 2026-08 · tds
- Spectrum r-PETG Technical Data Sheet Spectrum Filaments · 2026-08 · tds
- Fiberon PETG-rCF08 Technical Data Sheet V1.0 Polymaker · 2026-08 · tds
- ULTEM 9085 Resin — FDM Material Data Sheet Stratasys · 2026-04 · tds
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Kimya PEI-9085 Natural 2.85 mm 500 g igo3d · 2026-08 · vendor
- Fiberlogy PEI 9085 Natural, 1.75 mm / 500 g 3DJAKE · 2026-08 · vendor
- 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
- GreenGate3D Recycled PET-G — product data GreenGate3D · 2026-08 · vendor
- Polymaker product catalogue Polymaker · 2026-08 · vendor
- Filament PM RePETG technical data sheet Filament PM (Plasty Mladec) · 2026-08 · tds
- IEMAI 3D PEI 9085 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- Prusament PETG Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- PETG — material basics Polymaker Wiki · 2026-08 · doc
- THERMAX PEI 9085 — product page (print recommendations) 3DXTech · 2026-08 · doc
- PET and PETG — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Filament Material Guide Prusa Knowledge Base · 2026-08 · doc
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- TECAPEI natural (PEI) — stock shape properties Ensinger · 2026-08 · tds
- PCTG vs PETG comparison — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- Extrudr PETG vs PCTG vs XPETG-CF — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- Prusament PETG-CF vs PETG V0 vs PETG — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- BambuLab PETG Basic vs Translucent vs PETG-CF — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- Mechanical Properties of Additively Manufactured Polymeric Materials — PLA and PETG — For Biomechanical Applications Polymers 16(13):1868 · 2024-06 · paper
- ThermaX PEI 1010 Technical Data Sheet v4 3DXTech · 2026-08 · tds
- Prusament PETG V0 Technical Datasheet Prusa Polymers · 2026-08 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- Eastman Spectar copolyester — Chemical resistance (unstressed bars, 1 year at 23 °C) Eastman Chemical Company · 2026-08 · tds
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc