3D Printing Info

Filament comparison

PEI 1010 vs PSU

Compare printing settings, strength, heat resistance, dated prices and sources.

PEI (ULTEM 1010) guidePSU guide

2 selected · all documented properties

Open these two in the interactive comparisonMore PEI 1010 comparisonsMore PSU comparisons
PEI 1010 vs PSU — documented properties and sources
PropertyPEI (ULTEM 1010)HIGHTEMPPSUHIGHTEMP
Market snapshot
Listing priceUSD/kg; dated snapshots$281.22/kg median; $195.00–$698.00/kg across 6 dated product listings$168.00/kg median; $168.00–$168.00/kg across 1 dated product listings
Identity & Market
Base polymer / chemistryPolyetherimide, ULTEM 1010 grade — the higher-temperature, food- and medical-contact PEI[1][2]Polysulfone — the lowest-temperature and cheapest of the sulfone family[3]
Densityg/cm³1.27 (ISO 1183, 3DXTech and Prusament); 1.29 specific gravity on moulded plaques (ASTM D792, Stratasys)[1][2][4]1.24 (ISO 1183)[3]
Typical priceUSD/kg1 kg-equivalent spools span 195–698; the middle of the market is about 270[5][6][7][8][9]1 kg-equivalent spools cluster near 250[5]
Price range across brandsUSD/kg195-698 across brands and grades; 3DXTech ThermaX PEI 1010 195 at 2 kg, IEMAI 3D 223 at 1 kg, 3D4Makers 270 at 2 kg, Prusament 292 at 500 g, Kimya 347 at 500 g, 3DXTech ESD-PEI 1010 698 at 500 g[5][6][7][8][9]168-250 across formats; 250 g spool $42 (168/kg), 500 g $125 (250/kg) — 3DXTech is the only filament supplier found[5]
Market availability1–5Niche, a handful of specialist brands[5][6][7][8]Special order, 1–2 makers worldwide[5]
Spool sizes & diameters1.75 and 2.85 mm; 200 g to 2 kg spools, plus Stratasys canisters[5][8][4]1.75 mm; 250 g and 500 g spools[5]
Typical applicationsAutoclavable tooling, food-contact fixtures and parts that must hold load near 200 °C[2]Transparent high-temperature housings, medical trays and hot-water fittings[3]
Printing Parameters
Nozzle temperature°C410 ± 10 (Prusament) — the hottest nozzle in the dataset[2]Not documented
Bed temperature°C140–160 (Prusament); 130–140 (3DXTech)[2][1]120–140 (3DXTech)[3]
Enclosure / chamber requirement1–5Actively heated chamber required — Prusa specifies 90 °C[2]Actively heated chamber required[2][10]
Recommended chamber temperature°C90 (Prusament)[2]Not documented
Bed surface & adhesion aidPA nylon sheet or powder-coated sheet with high-temperature glue (Prusament)[2]Not documented
Warping tendency1–5Severe — heated chamber needed[2]Not documented
Overall printing difficulty1–5Expert / industrial hardware only[2][10]Expert / industrial hardware only[2][10]
Extruder requirementA hot end rated to 420 °C, a heated chamber and a high-temperature bed; Prusa dries the filament at 150 °C for 6–8 h before printing[2]Not documented
Hardware Wear & Reliability
Nozzle hardness required1–4Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[2]Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[2]
Abrasiveness1–5Non-abrasive when unfilled[1]Non-abrasive when unfilled[3]
Nozzle clog risk1–5Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 150 °C pre-dry before every print[11]Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[12]
Moisture Behaviour
Equilibrium moisture content at ~50 % RH%0.4 in 24 h and 0.7 in 7 days at 24 °C and 22 % RH (Prusament)[2]0.30 in 24 h on extruded stock (ASTM D570)[13]
Drying temperature & time150 °C for 6–8 h (Prusament) — the hottest drying schedule in the dataset[2]Not documented
Effect of moisture on strengthNo dry-versus-conditioned figures are published; 3DXTech mandates a 150 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[11]No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[12]
Mechanical Properties
Tensile strength (XY)MPa79-95 printed in plane: Stratasys 79.2 (F900 T14) to 91.6 (F3300 N500) at break in XZ, ASTM D638; Prusament 95 +/- 3.5 at yield printed horizontal, ISO 527-1; 3DXTech quotes 56 (ISO 527)[4][2][1]52 (printed XY, ISO 527, 3DXTech); 81 at break on extruded stock (ASTM D638)[3][13]
Young's modulusMPa2300-3040 printed in plane: Prusament 2300 +/- 100 horizontal (ISO 527-1), Stratasys 2920-3040 in XZ (ASTM D638); 3DXTech quotes 2500[4][2][1]2100 (printed XY, ISO 527)[3]
Elongation at break%4.0-4.1 at break in XZ (ASTM D638, Stratasys); Prusament gives 6.6 +/- 0.7 at yield printed horizontal (ISO 527-1); 3DXTech quotes 3[4][2][1]8 (printed XY, ISO 527) against 50 on extruded stock — nearly three times PPSU's printed 3 %[3][14][13]
Flexural strengthMPa128 at 5 % strain (F900 T14) and 144 at break (F3300) printed XZ, ASTM D790; Prusament 98 +/- 6.5 horizontal and 138 +/- 5.3 vertical (ISO 178); 3DXTech quotes 110[4][2][1]87 (printed XY, ISO 178)[3]
Flexural modulusMPa2910-3260 printed XZ (ASTM D790, Stratasys); Prusament 2300 horizontal and 2700 vertical (ISO 178); 3DXTech quotes 2510[4][2][1]2050 (printed XY, ISO 178)[3]
Charpy impact, notchedkJ/m²3.4 ± 0.9 printed horizontal and 3.6 ± 0.4 printed vertical, ISO 179-1 notched (Prusament)[2]Not documented
Other impact dataIzod notched 26.6-36.3 J/m XZ against 21.7-27.2 J/m ZX; unnotched 260-406 J/m XZ against 68-116 J/m ZX (printed, ASTM D256/D4812, Stratasys). Charpy unnotched 19.7 +/- 4.3 horizontal and 39 +/- 10 vertical (Prusament, ISO 179-1)[4][2]Izod notched 69 J/m on extruded PSU stock, converted from 1.3 ft-lb/in (ASTM D256)[13]
Layer adhesion / Z tensileMPa28-37 at break (printed ZX, ASTM D638, Stratasys F900 and F3300) against 72 +/- 5 at yield printed vertical (ISO 527-1, Prusament on the Pro HT90 with a 0.6 mm nozzle and 90 °C chamber) — a fourfold spread driven by chamber temperature and bead size[4][2]Not documented
Brittleness1–5Brittle — snaps with little warning; notched Charpy only 3.4 kJ/m²[2]Moderate[3]
Hardness (scale-specific)Shore A / Shore D / RockwellShore D 83.5 (Prusa Polymers method); Rockwell M110 / R126 on extruded PEI stock (ASTM D785)[2][15]Rockwell M120 on extruded PSU stock (ASTM D785)[13]
Creep resistance / sustained load1–5Excellent — holds load for years. Printed coupons hold 215 °C heat deflection at 1.8 MPa (ASTM D648) and extruded PEI stock is rated 170 °C long-term service[4][15]Good. Ensinger lists high creep resistance as a headline property of extruded PSU stock, which is rated to 173 °C heat deflection at 1.8 MPa[13]
Elasticity / flexibility1–5Rigid[2]Rigid[3]
Z strength as % of XY%36-40 (Stratasys ZX against XZ tensile at break, ASTM D638) against 76 (Prusament vertical against horizontal tensile yield, ISO 527-1)[4][2]Not documented
Thermal Properties
HDT at 0.45 MPa°C207 (Prusament, ISO 75 at 0.45 MPa) to 217 (printed XY 216.9 and XZ 217.1, ASTM D648 Method B at 66 psi, Stratasys); 3DXTech quotes 208[2][4][1]172 (printed XY, ISO 75 at 0.45 MPa, 3DXTech); 181 on extruded stock, converted from 358 °F at 66 psi[3][13]
HDT at 1.8 MPa°C194 (Prusament, ISO 75 at 1.8 MPa) to 215 (printed XY 215.1 and XZ 214.5, ASTM D648 Method B at 264 psi, Stratasys) — the highest heat deflection in the dataset[2][4]174 on extruded PSU stock, converted from 345 °F at 264 psi (ASTM D648)[13]
Glass transition (Tg)°C209 (moulded plaque, ASTM D7426 inflection point, Stratasys); 217 (DSC, 3DXTech)[4][1]187 (DSC, 3DXTech) and 185 on extruded stock (ASTM D3418), against 230 for PPSU[3][14][13]
Continuous service temperature°C170 long-term service on extruded PEI stock, converted from 338 °F; 200 short term[15]141 long-term service on extruded PSU stock, converted from 285 °F[13]
Thermal expansion (CTE)µm/m·K36.1 (printed XY, -50 to 60 °C, ASTM E831), falling to 29.8 over 60-205 °C; ZX gives 32.5 over -50 to 110 °C and 16.2 over 110-165 °C[4]55.8 (extruded PSU stock, ASTM D696; source states 3.1e-5 in/in/°F)[13]
Flammability / UL 94UL 94 V-0 at 1.5 mm, rated on the base resin[1]UL 94 V-0 on extruded PSU stock[13]
Environment & Chemical
Electrical & ESD propertiesNot documentedSurface resistance above 10¹³ ohm/sq — an insulator (IEC 60093)[3]
Health & Safety
Fume toxicity1–5Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[16]Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[16]
Ventilation / filtration requirement1–5Ventilated room or enclosure recommended[16]Ventilated room or enclosure recommended[16]
Solvents & Solubility
Soluble inChlorinated hydrocarbons — dichloromethane and chloroform — are solvents for polyetherimide. Laboratory reagents.[17][18]Chlorinated hydrocarbons — dichloromethane, chloroform — dissolve polysulfone; ketones and esters attack it as well.[17][18]
Softened or crazed byAcetone, MEK, benzene, toluene and butyl acetate craze or stress-crack it; alcohols, fuels and dilute acids do not.[18][17]Acetone, MEK, ethyl acetate, benzene and toluene craze or stress-crack it; methanol and isopropanol only marginally.[18][17]
Solvent welding & smoothing agentDichloromethane is the only welding route, and it is a controlled carcinogen rather than a workshop material.[17][18]Dichloromethane cement welds PSU and NMP softens residual resin. Both are laboratory reagents.[17]

Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.

Sources for this comparison

  1. ThermaX PEI 1010 Technical Data Sheet v4 3DXTech · 2026-08 · tds
  2. Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
  3. ThermaX PSU Technical Data Sheet v3 3DXTech · 2026-08 · tds
  4. ULTEM 1010 Resin — FDM Material Data Sheet Stratasys · 2026-06 · tds
  5. 3DXTech product catalogue 3DXTech · 2026-08 · vendor
  6. Kimya PEI-1010 Amber Yellow 1.75 mm 500 g igo3d · 2026-08 · vendor
  7. Prusa Prusament PEI 1010 Natural (NFC), 1.75 mm / 500 g 3DJAKE · 2026-08 · vendor
  8. 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
  9. IEMAI 3D PEI 1010 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
  10. Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
  11. THERMAX PEI 1010 — product page (print recommendations) 3DXTech · 2026-08 · doc
  12. THERMAX PSU — product page (print recommendations) 3DXTech · 2026-08 · doc
  13. TECASON S natural (PSU) — stock shape properties Ensinger · 2026-08 · tds
  14. ThermaX PPSU Technical Data Sheet v3 3DXTech · 2026-08 · tds
  15. TECAPEI natural (PEI) — stock shape properties Ensinger · 2026-08 · tds
  16. Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
  17. Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
  18. Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds