Filament comparison
PEI 1010 vs PPS
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | PEI (ULTEM 1010)HIGHTEMP | PPSHIGHTEMP |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $281.22/kg median; $195.00–$698.00/kg across 6 dated product listings | $116.97/kg median; $84.00–$200.00/kg across 3 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Polyetherimide, ULTEM 1010 grade — the higher-temperature, food- and medical-contact PEI[1][2] | Polyphenylene sulfide — a semi-crystalline high-temperature polymer[3][4] |
| Densityg/cm³ | 1.27 (ISO 1183, 3DXTech and Prusament); 1.29 specific gravity on moulded plaques (ASTM D792, Stratasys)[1][2][5] | 1.28 (ISO 1183, 3DXTech) and 1.33 (ISO 1183, Spectrum PPS AM230)[3][6] |
| Typical priceUSD/kg | 1 kg-equivalent spools span 195–698; the middle of the market is about 270[7][8][9][10][11] | 1 kg-equivalent spools span 84–200; the middle of the market is about 117[7][12][13] |
| Price range across brandsUSD/kg | 195-698 across brands and grades; 3DXTech ThermaX PEI 1010 195 at 2 kg, IEMAI 3D 223 at 1 kg, 3D4Makers 270 at 2 kg, Prusament 292 at 500 g, Kimya 347 at 500 g, 3DXTech ESD-PEI 1010 698 at 500 g[7][8][9][10][11] | 84-200 across brands and diameters; IEMAI 3D 84 at 1 kg, Spectrum PPS AM230 117 at 750 g, 3DXTech ThermaX PPS 140 at 2.85 mm and 200 at 1.75 mm[7][12][13] |
| Market availability1–5 | Niche, a handful of specialist brands[7][8][9][10] | Niche, a handful of specialist brands[7][12] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 200 g to 2 kg spools, plus Stratasys canisters[7][10][5] | 1.75 and 2.85 mm; 500 g and 750 g spools[7][12] |
| Typical applications | Autoclavable tooling, food-contact fixtures and parts that must hold load near 200 °C[2] | Chemical-plant and under-bonnet parts needing solvent resistance above 200 °C[4] |
| Printing Parameters | ||
| Nozzle temperature°C | 410 ± 10 (Prusament) — the hottest nozzle in the dataset[2] | 335-345 (3DXTech printed-specimen conditions); 300-330 (Spectrum)[3][6] |
| Bed temperature°C | 140–160 (Prusament); 130–140 (3DXTech)[2][1] | 110-130 (3DXTech); 100-120 (Spectrum)[3][6] |
| Enclosure / chamber requirement1–5 | Actively heated chamber required — Prusa specifies 90 °C[2] | Actively heated chamber required[2][14] |
| Recommended chamber temperature°C | 90 (Prusament)[2] | 60-80 actively heated (Spectrum PPS AM230)[6] |
| Bed surface & adhesion aid | PA nylon sheet or powder-coated sheet with high-temperature glue (Prusament)[2] | Adhesive required — Spectrum specifies Magigoo Pro HT[6] |
| Warping tendency1–5 | Severe — heated chamber needed[2] | Not documented |
| Overall printing difficulty1–5 | Expert / industrial hardware only[2][14] | Expert / industrial hardware only[2][14] |
| Extruder requirement | A hot end rated to 420 °C, a heated chamber and a high-temperature bed; Prusa dries the filament at 150 °C for 6–8 h before printing[2] | Not documented |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[2] | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[2] |
| Abrasiveness1–5 | Non-abrasive when unfilled[1] | Non-abrasive when unfilled[3] |
| Nozzle clog risk1–5 | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 150 °C pre-dry before every print[15] | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 110 °C pre-dry before every print[16] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Not documented | Negligible (<0.1 % EMC) — Polymaker states minimal water absorption at 0.05 %[4] |
| Equilibrium moisture content at ~50 % RH% | 0.4 in 24 h and 0.7 in 7 days at 24 °C and 22 % RH (Prusament)[2] | 0.01 in 24 h on extruded stock (ASTM D570) — effectively non-absorbing[17] |
| Drying temperature & time | 150 °C for 6–8 h (Prusament) — the hottest drying schedule in the dataset[2] | At least 3 h at 90 °C in hot dry air if the filament has taken up moisture (Spectrum)[6] |
| Effect of moisture on strength | No dry-versus-conditioned figures are published; 3DXTech mandates a 150 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[15] | Little to measure — equilibrium uptake is 0.05 %; 3DXTech still specifies a 110 °C, 4 h pre-dry before printing[4][16] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 79-95 printed in plane: Stratasys 79.2 (F900 T14) to 91.6 (F3300 N500) at break in XZ, ASTM D638; Prusament 95 +/- 3.5 at yield printed horizontal, ISO 527-1; 3DXTech quotes 56 (ISO 527)[5][2][1] | 50 at break (printed XY, ISO 527, 3DXTech); 65 at break injection-moulded (ISO 527, Spectrum); 94 at yield on extruded stock (ASTM D638)[3][6][17] |
| Young's modulusMPa | 2300-3040 printed in plane: Prusament 2300 +/- 100 horizontal (ISO 527-1), Stratasys 2920-3040 in XZ (ASTM D638); 3DXTech quotes 2500[5][2][1] | 2650 (printed XY, ISO 527, 3DXTech); 3650 injection-moulded (ISO 527, Spectrum); 5769 on extruded stock (ASTM D638)[3][6][17] |
| Elongation at break% | 4.0-4.1 at break in XZ (ASTM D638, Stratasys); Prusament gives 6.6 +/- 0.7 at yield printed horizontal (ISO 527-1); 3DXTech quotes 3[5][2][1] | 18 at break (printed XY, ISO 527, 3DXTech) against 2.0 injection-moulded (Spectrum) and 2.5 on extruded stock — the suppliers disagree by nearly an order of magnitude[3][6][17] |
| Flexural strengthMPa | 128 at 5 % strain (F900 T14) and 144 at break (F3300) printed XZ, ASTM D790; Prusament 98 +/- 6.5 horizontal and 138 +/- 5.3 vertical (ISO 178); 3DXTech quotes 110[5][2][1] | 52 (printed XY, ISO 178, 3DXTech); 141 on extruded stock (ASTM D790)[3][17] |
| Flexural modulusMPa | 2910-3260 printed XZ (ASTM D790, Stratasys); Prusament 2300 horizontal and 2700 vertical (ISO 178); 3DXTech quotes 2510[5][2][1] | 2540 (printed XY, ISO 178)[3] |
| Charpy impact, notchedkJ/m² | 3.4 ± 0.9 printed horizontal and 3.6 ± 0.4 printed vertical, ISO 179-1 notched (Prusament)[2] | 1.3 notched injection-moulded (ISO 179-1eA, Spectrum); unnotched 18[6] |
| Other impact data | Izod notched 26.6-36.3 J/m XZ against 21.7-27.2 J/m ZX; unnotched 260-406 J/m XZ against 68-116 J/m ZX (printed, ASTM D256/D4812, Stratasys). Charpy unnotched 19.7 +/- 4.3 horizontal and 39 +/- 10 vertical (Prusament, ISO 179-1)[5][2] | Izod notched 33 J/m on extruded PPS stock, converted from 0.62 ft-lb/in (ASTM D256)[17] |
| Layer adhesion / Z tensileMPa | 28-37 at break (printed ZX, ASTM D638, Stratasys F900 and F3300) against 72 +/- 5 at yield printed vertical (ISO 527-1, Prusament on the Pro HT90 with a 0.6 mm nozzle and 90 °C chamber) — a fourfold spread driven by chamber temperature and bead size[5][2] | Not documented |
| Brittleness1–5 | Brittle — snaps with little warning; notched Charpy only 3.4 kJ/m²[2] | Moderate[3] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Shore D 83.5 (Prusa Polymers method); Rockwell M110 / R126 on extruded PEI stock (ASTM D785)[2][18] | Rockwell 105 (and R124) on extruded PPS stock (ASTM D785)[17] |
| Creep resistance / sustained load1–5 | Excellent — holds load for years. Printed coupons hold 215 °C heat deflection at 1.8 MPa (ASTM D648) and extruded PEI stock is rated 170 °C long-term service[5][18] | Excellent — holds load for years. Ensinger lists high creep resistance as a headline property of extruded PPS stock, and Spectrum states that rigidity, strength and creep resistance are unchanged under continuous load at high temperature[17][6] |
| Elasticity / flexibility1–5 | Rigid[2] | Rigid[3] |
| Z strength as % of XY% | 36-40 (Stratasys ZX against XZ tensile at break, ASTM D638) against 76 (Prusament vertical against horizontal tensile yield, ISO 527-1)[5][2] | Not documented |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 207 (Prusament, ISO 75 at 0.45 MPa) to 217 (printed XY 216.9 and XZ 217.1, ASTM D648 Method B at 66 psi, Stratasys); 3DXTech quotes 208[2][5][1] | 90 (printed XY, ISO 75 at 0.45 MPa, 3DXTech); 129 injection-moulded (ISO 75, Spectrum); 204 on extruded stock (ASTM D648 at 66 psi)[3][6][17] |
| HDT at 1.8 MPa°C | 194 (Prusament, ISO 75 at 1.8 MPa) to 215 (printed XY 215.1 and XZ 214.5, ASTM D648 Method B at 264 psi, Stratasys) — the highest heat deflection in the dataset[2][5] | 107 injection-moulded (ISO 75 at 1.81 MPa, Spectrum); 104 on extruded stock (ASTM D648 at 264 psi)[6][17] |
| Glass transition (Tg)°C | 209 (moulded plaque, ASTM D7426 inflection point, Stratasys); 217 (DSC, 3DXTech)[5][1] | Not documented |
| Melting point / Vicat°C | Not documented | 283 melting (ISO 11357, 3DXTech) and 280 on extruded stock; Vicat softening 236 at 50 N injection-moulded (ISO 306, Spectrum)[3][6][17] |
| Continuous service temperature°C | 170 long-term service on extruded PEI stock, converted from 338 °F; 200 short term[18] | 170 long-term service on extruded PPS stock, converted from 338 °F[17] |
| Thermal expansion (CTE)µm/m·K | 36.1 (printed XY, -50 to 60 °C, ASTM E831), falling to 29.8 over 60-205 °C; ZX gives 32.5 over -50 to 110 °C and 16.2 over 110-165 °C[5] | 59.4 (extruded PPS stock, 22-60 °C, ASTM D696; source states 3.3e-5 in/in/°F)[17] |
| Flammability / UL 94 | UL 94 V-0 at 1.5 mm, rated on the base resin[1] | UL 94 V-0 at 1.5 mm, rated on the base resin[3] |
| Environment & Chemical | ||
| Chemical resistance | Not documented | Outstanding — PPS resists essentially all solvents below 200 °C[4] |
| Water / humidity resistance in service1–5 | Not documented | Excellent — essentially unaffected; extruded stock takes up 0.01 % water in 24 h[17] |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[19] | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[19] |
| Ventilation / filtration requirement1–5 | Ventilated room or enclosure recommended[19] | Ventilated room or enclosure recommended[19] |
| Solvents & Solubility | ||
| Soluble in | Chlorinated hydrocarbons — dichloromethane and chloroform — are solvents for polyetherimide. Laboratory reagents.[20][21] | None — PPS does not dissolve in any known solvent below 200 °C.[22][21] |
| Softened or crazed by | Acetone, MEK, benzene, toluene and butyl acetate craze or stress-crack it; alcohols, fuels and dilute acids do not.[21][20] | Nothing at 23 °C; Ensinger rates it only conditionally resistant to benzene, dichloromethane, toluene and pyridine.[21] |
| Solvent welding & smoothing agent | Dichloromethane is the only welding route, and it is a controlled carcinogen rather than a workshop material.[20][21] | None — no solvent welds or smooths PPS.[22] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- ThermaX PEI 1010 Technical Data Sheet v4 3DXTech · 2026-08 · tds
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- ThermaX PPS Technical Data Sheet v3 3DXTech · 2026-08 · tds
- PPS — material basics Polymaker Wiki · 2026-08 · doc
- ULTEM 1010 Resin — FDM Material Data Sheet Stratasys · 2026-06 · tds
- Spectrum PPS AM230 Technical Data Sheet Spectrum Filaments · 2022-04 · tds
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Kimya PEI-1010 Amber Yellow 1.75 mm 500 g igo3d · 2026-08 · vendor
- Prusa Prusament PEI 1010 Natural (NFC), 1.75 mm / 500 g 3DJAKE · 2026-08 · vendor
- 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
- IEMAI 3D PEI 1010 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- Spectrum PPS AM230 Natural, 1.75 mm / 750 g 3DJAKE · 2026-08 · vendor
- IEMAI 3D PPS 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- THERMAX PEI 1010 — product page (print recommendations) 3DXTech · 2026-08 · doc
- THERMAX PPS — product page (print recommendations) 3DXTech · 2026-08 · doc
- TECATRON natural (PPS) — stock shape properties Ensinger · 2026-08 · tds
- TECAPEI natural (PEI) — stock shape properties Ensinger · 2026-08 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- PPS (Polyphenylene sulfide) — Knowledge Base Prusa Research · 2026-08 · doc