Filament comparison
PEEK-CF vs PSU
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | Fibre-reinforced PEEKHIGHTEMP | PSUHIGHTEMP |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $597.50/kg median; $448.00–$695.00/kg across 5 dated product listings | $168.00/kg median; $168.00–$168.00/kg across 1 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Short-fibre reinforced PEEK. 3DXTech's CarbonX grade is nominally 10 wt% carbon and its FibreX grade 20 wt% glass; LEHVOSS Luvocom 3F PEEK CF 9676 is 15 wt% carbon; Ensinger's machining stock runs to 30 wt% carbon[1][2][3][4] | Polysulfone — the lowest-temperature and cheapest of the sulfone family[5] |
| Densityg/cm³ | 1.39 (ISO 1183)[1] | 1.24 (ISO 1183)[5] |
| Typical priceUSD/kg | 1 kg-equivalent spools span 448–972; the middle of the market is about 598[2][3][6] | 1 kg-equivalent spools cluster near 250[2] |
| Price range across brandsUSD/kg | 448-972 across formats and filler types; IEMAI 3D CF-PEEK and GF-PEEK 448 at 1 kg, 3DXTech CarbonX PEEK+CF10 598 at 2 kg and FibreX PEEK+GF20 695 at 1 kg, Luvocom 3F PEEK CF 9676 648 at 2 kg[2][3][6][7] | 168-250 across formats; 250 g spool $42 (168/kg), 500 g $125 (250/kg) — 3DXTech is the only filament supplier found[2] |
| Market availability1–5 | Niche, a handful of specialist brands[2][3] | Special order, 1–2 makers worldwide[2] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 200 g to 2 kg spools[2][3] | 1.75 mm; 250 g and 500 g spools[2] |
| Typical applications | Stiff aerospace and oil-and-gas parts where PEEK alone is not rigid enough[1] | Transparent high-temperature housings, medical trays and hot-water fittings[5] |
| Printing Parameters | ||
| Bed temperature°C | Not documented | 120–140 (3DXTech)[5] |
| Enclosure / chamber requirement1–5 | Actively heated chamber required[8][9] | Actively heated chamber required[8][9] |
| Warping tendency1–5 | Moderate — needs adhesion aid or draught shield; the fibre cuts PEEK's crystallisation shrinkage[1] | Not documented |
| Overall printing difficulty1–5 | Expert / industrial hardware only[8][9] | Expert / industrial hardware only[8][9] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Hardened steel required[1] | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[8] |
| Abrasiveness1–5 | Highly abrasive — standard CF composite[1] | Non-abrasive when unfilled[5] |
| Nozzle clog risk1–5 | High — jams from moisture, heat creep or particles; 3DXTech adds a hardened 0.4 mm minimum nozzle and 0.25 mm layers to the mandatory 120 °C pre-dry[10][11] | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[12] |
| Moisture Behaviour | ||
| Equilibrium moisture content at ~50 % RH% | 0.06 in 24 h on extruded CF30 stock (ASTM D570)[4] | 0.30 in 24 h on extruded stock (ASTM D570)[13] |
| Effect of moisture on strength | No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[10] | No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[12] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 105 at break (printed XY, ISO 527, CF10); 121 at yield on extruded CF30 stock (ASTM D638)[1][4] | 52 (printed XY, ISO 527, 3DXTech); 81 at break on extruded stock (ASTM D638)[5][13] |
| Young's modulusMPa | 8100 (printed XY, ISO 527, CF10) — more than double unfilled PEEK; 6343 on extruded CF30 stock (ASTM D638)[1][4] | 2100 (printed XY, ISO 527)[5] |
| Elongation at break% | 3 at break (printed XY, ISO 527), against 28 for unfilled PEEK[1][14] | 8 (printed XY, ISO 527) against 50 on extruded stock — nearly three times PPSU's printed 3 %[5][15][13] |
| Flexural strengthMPa | 136 (printed XY, ISO 178, CF10); 193 on extruded CF30 stock (ASTM D790)[1][4] | 87 (printed XY, ISO 178)[5] |
| Flexural modulusMPa | 8300 (printed XY, ISO 178, CF10); 7171 on extruded CF30 stock (ASTM D790)[1][4] | 2050 (printed XY, ISO 178)[5] |
| Other impact data | Izod notched 61.9 J/m on extruded CF30 stock, converted from 1.16 ft-lb/in (ASTM D256)[4] | Izod notched 69 J/m on extruded PSU stock, converted from 1.3 ft-lb/in (ASTM D256)[13] |
| Brittleness1–5 | Brittle — snaps with little warning; elongation falls from 28 % to 3 %[1][14] | Moderate[5] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Rockwell M107 on extruded PEEK-CF30 stock (ASTM D785), against M100 unfilled[4][16] | Rockwell M120 on extruded PSU stock (ASTM D785)[13] |
| Creep resistance / sustained load1–5 | Excellent — holds load for years. Ensinger rates carbon-fibre PEEK stock as very highly creep resistant and specifies 260 °C continuous service[4] | Good. Ensinger lists high creep resistance as a headline property of extruded PSU stock, which is rated to 173 °C heat deflection at 1.8 MPa[13] |
| Fatigue / repeated-flex resistance1–5 | Good. Victrex rates PEEK for long-term fatigue as well as creep; the fibre cuts elongation at break from 28 % to 3 %, which limits repeated large-strain flexing[17][1][14] | Not documented |
| Elasticity / flexibility1–5 | Rigid[1] | Rigid[5] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 265 (printed XY, ISO 75 at 0.45 MPa, CarbonX PEEK+CF10) against 140 for unfilled PEEK[1][14] | 172 (printed XY, ISO 75 at 0.45 MPa, 3DXTech); 181 on extruded stock, converted from 358 °F at 66 psi[5][13] |
| HDT at 1.8 MPa°C | 316 on extruded CF30 stock, converted from 600 °F at 264 psi (ASTM D648)[4] | 174 on extruded PSU stock, converted from 345 °F at 264 psi (ASTM D648)[13] |
| Glass transition (Tg)°C | 143 (DSC, CarbonX PEEK+CF10) — the fibre does not move the glass transition[1] | 187 (DSC, 3DXTech) and 185 on extruded stock (ASTM D3418), against 230 for PPSU[5][15][13] |
| Melting point / Vicat°C | 334 melting on extruded CF30 stock, converted from 633 °F[4] | Not documented |
| Continuous service temperature°C | 260 long-term on extruded CF30 stock, converted from 500 °F; 300 short term[4] | 141 long-term service on extruded PSU stock, converted from 285 °F[13] |
| Thermal expansion (CTE)µm/m·K | 14.4 (extruded PEEK-CF30 stock, ASTM D696; source states 0.80e-5 in/in/°F) — about a third of unfilled PEEK[4][16] | 55.8 (extruded PSU stock, ASTM D696; source states 3.1e-5 in/in/°F)[13] |
| Flammability / UL 94 | UL 94 V-0 on the base resin; Ensinger lists extruded PEEK-CF30 stock as inherently flame resistant[14][4] | UL 94 V-0 on extruded PSU stock[13] |
| Environment & Chemical | ||
| Electrical & ESD properties | Surface resistance above 10⁹ ohm/sq — not static-dissipative (ASTM D257)[1] | Surface resistance above 10¹³ ohm/sq — an insulator (IEC 60093)[5] |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[18] | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[18] |
| Ventilation / filtration requirement1–5 | Ventilated room or enclosure recommended[18] | Ventilated room or enclosure recommended[18] |
| Dust & fibre handling hazard | Carbon fibre is bound in the matrix; sanding dust should not be inhaled[1] | Not documented |
| Solvents & Solubility | ||
| Soluble in | 95–98 wt% sulphuric acid dissolves the matrix at 40–70 °C and leaves the fibre. Nothing else touches PEEK.[19][20] | Chlorinated hydrocarbons — dichloromethane, chloroform — dissolve polysulfone; ketones and esters attack it as well.[21][20] |
| Softened or crazed by | Concentrated nitric, hydrofluoric, hydrobromic and hydriodic acids attack it; DCM, DMSO and THF swell thin-walled sections.[22][20] | Acetone, MEK, ethyl acetate, benzene and toluene craze or stress-crack it; methanol and isopropanol only marginally.[20][21] |
| Solvent welding & smoothing agent | None — no solvent softens PEEK, so parts are joined thermally or mechanically, never chemically.[22][20] | Dichloromethane cement welds PSU and NMP softens residual resin. Both are laboratory reagents.[21] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- CarbonX Carbon Fiber PEEK Technical Data Sheet v3 3DXTech · 2026-08 · tds
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
- TECAPEEK CF30 black (PEEK-CF30) — stock shape properties Ensinger · 2026-08 · tds
- ThermaX PSU Technical Data Sheet v3 3DXTech · 2026-08 · tds
- IEMAI 3D CF-PEEK 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- IEMAI 3D GF-PEEK 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- CARBONX PEEK+CF10 — product page (print recommendations) 3DXTech · 2026-08 · doc
- Composite materials filled with carbon, kevlar or glass Prusa Knowledge Base · 2026-08 · doc
- THERMAX PSU — product page (print recommendations) 3DXTech · 2026-08 · doc
- TECASON S natural (PSU) — stock shape properties Ensinger · 2026-08 · tds
- ThermaX PEEK Technical Data Sheet v3 3DXTech · 2026-08 · tds
- ThermaX PPSU Technical Data Sheet v3 3DXTech · 2026-08 · tds
- TECAPEEK natural (PEEK) — stock shape properties Ensinger · 2026-08 · tds
- PEEK polymers — product overview Victrex · 2026-08 · doc
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- The Effects of Sulfonated Poly(ether ether ketone) Ion Exchange Preparation Conditions on Membrane Properties Yee, Zhang & Ladewig, Membranes 3(3) 182–195 · 2013-07 · paper
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
- What solvents are not compatible with PEEK? — fluidics technical FAQ IDEX Health & Science · 2026-08 · doc