Filament comparison
PC-ESD vs TPU-CF
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | ESD-safe PCPC | Carbon-fibre TPUFLEX |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $180.00/kg median; $180.00–$180.00/kg across 1 dated product listings | $107.05/kg median; $107.05–$107.05/kg across 1 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Polycarbonate compounded with a conductive filler for static-dissipative parts[1] | Carbon-fibre reinforced thermoplastic polyurethane at the hard end of the range[2] |
| Densityg/cm³ | 1.24 (ISO 1183, 3DXTech); Stratasys specific gravity 1.195 (ASTM D792)[1][3] | 1.22 (Extrudr FLEX HARD CF, ISO 2781)[2] |
| Typical priceUSD/kg | 1 kg-equivalent spools cluster near 180[4] | 107 for the only retail listing found (Extrudr 0.5 kg coil, incl. VAT)[5] |
| Price range across brandsUSD/kg | 180 at 3DXTech's 750 g pricing — the most expensive material in this group[4] | One listing only: EUR 49.56 incl. VAT per 0.5 kg coil, direct from Extrudr; no reseller or second brand found[5] |
| Market availability1–5 | Special order, 1–2 makers worldwide[4] | Niche, a handful of specialist brands — Extrudr's FLEX HARD CF is the only carbon-filled flexible with a published datasheet found here[2] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 750 g spools plus Stratasys-compatible cartridges[4] | 1.75 mm; 0.5 and 2 kg coils[5] |
| Typical applications | Electronics fixtures and trays that need PC heat resistance and static dissipation together[1] | Stiffened flexible parts — damping mounts and semi-rigid brackets[2] |
| Printing Parameters | ||
| Nozzle temperature°C | Not documented | 230–260 (Extrudr FLEX HARD CF)[2] |
| Bed temperature°C | Not documented | 50–90 (Extrudr FLEX HARD CF)[2] |
| Enclosure / chamber requirement1–5 | Enclosure required (passive)[6][7] | Open frame is fine[2] |
| Bed surface & adhesion aid | PEI with a glue stick or a commercial adhesive[8] | PEI sheet or painter's tape; Polymaker warns TPU can over-stick and advises a glue stick as a release agent[9][10] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | Not documented | 1.6–8 at the 20–100 mm/s Extrudr specifies on a 0.4 mm nozzle at 0.2 mm layer[2] |
| Warping tendency1–5 | Severe — heated chamber needed[6][7] | Not documented |
| Bed-adhesion difficulty1–5 | Needs a specific surface plus adhesive[8][11] | Not documented |
| Stringing / oozing tendency1–5 | Moderate — retraction tuning needed; Polymaker flags stringing as a common PC problem[11] | Not documented |
| Overall printing difficulty1–5 | Advanced — enclosure, hardware upgrades, tuning[6] | Advanced — enclosure, hardware upgrades, tuning; hardened nozzle needed[2] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Hardened steel required[1] | Hardened steel required — Extrudr marks FLEX HARD CF as needing a hardened nozzle where its unfilled FLEX grades do not[2] |
| Abrasiveness1–5 | Moderately abrasive — conductive carbon filler[1] | Highly abrasive — standard CF composite[2] |
| Nozzle clog risk1–5 | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a 120 °C pre-dry[12] | High — jams from moisture, heat creep or particles; a flexible base plus chopped carbon fibre, which Prusa lists as a higher nozzle-clogging risk, and Extrudr requires a hardened nozzle[13][2][9] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[8] | Not documented |
| Hotend requirement | All-metal hot end required (Simplify3D)[8] | No special hot-end required, but a direct-drive extruder is (Simplify3D)[9] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Low (0.1–0.3 %) — the PC matrix takes up 0.15–0.25 % and 3DXTech specifies a 120 °C, 4 h pre-dry[14][15][12] | Moderate[16] |
| Drying temperature & time | Not documented | 60 °C for 6 h (Extrudr FLEX HARD CF)[2] |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface[16] | Bubbling and popping at the nozzle, stringing and a rough surface[16] |
| Effect of moisture on strength | No dry-versus-conditioned figures are published. Polymaker calls PC highly hygroscopic and requires a 70–80 °C dry for 6–8 h; run wet, the loss shows as surface defects and poor layer adhesion[11][16] | Polymaker groups TPU with the highly hygroscopic materials; no dry-versus-conditioned figures are published[16] |
| Storage requirement | Airtight containers with desiccant to prevent reabsorption[11] | Sealed with desiccant; often kept in a dryer during the print[16] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 68 at break (printed XY, ISO 527, 3DXTech) — above the 58 of 3DXTech's unfilled ezPC; Stratasys prints 47.6-49.4 at yield in XZ (ASTM D638)[1][17][3] | Not documented |
| Young's modulusMPa | 2300 (printed XY, ISO 527); Stratasys prints 1960 in XZ and 1810-1910 in ZX (ASTM D638)[1][3] | 35 (Extrudr FLEX HARD CF, ISO 527-2/5A/500)[2] |
| Elongation at break% | 6 at break (printed XY, ISO 527), against 14 for the unfilled grade[1][17] | 380 ultimate elongation (Extrudr FLEX HARD CF, ISO 527-2/5A/500), against 490 for the unfilled FLEX HARD[2] |
| Flexural strengthMPa | 95 (printed XY, ISO 178); Stratasys prints 82.6-83.2 at break in XZ against 46.3-49.5 in ZX (ASTM D790)[1][3] | Not documented |
| Flexural modulusMPa | 2310 (printed XY, ISO 178)[1] | Not documented |
| Layer adhesion / Z tensileMPa | 32.5-37.9 at yield printed ZX (Stratasys, ASTM D638 on the Fortus 450mc and F900)[3] | Not documented |
| Brittleness1–5 | Moderate[1] | Very ductile — bends far before failing[2] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Rockwell 70 (118) — the source does not name the scales and Shore D 79 on extruded unfilled PC stock (ASTM D785, D2240); no figure is published for an ESD grade[18] | 70 Shore D (Extrudr FLEX HARD CF, ISO 868), against 58 Shore D for the unfilled FLEX HARD[2] |
| Creep resistance / sustained load1–5 | Excellent — holds load for years. Moulded unfilled PC was still running unbroken under 41 MPa tensile creep at room temperature when the test was stopped, and the conductive filler leaves the glass transition unchanged at 142 °C, so the creep mechanism is polycarbonate's[19][3] | Below average — no CF-grade creep test; the grade is 70 Shore D where a 95A TPU bar crept from 74.5 to 82.7 mm over 5 days at 1.25 kg[2][20] |
| Fatigue / repeated-flex resistance1–5 | Not documented | Good — 380 % ultimate elongation and a damping application set (Extrudr cites longboard wheels), below the unfilled grades[2] |
| Elasticity / flexibility1–5 | Rigid[1] | Semi-flexible[2] |
| Z strength as % of XY% | 68-77 (Stratasys ZX against XZ tensile yield, ASTM D638)[3] | Not documented |
| Wear resistance & friction | Not documented | Abrasion 26 mm³ (Extrudr FLEX HARD CF, ISO 4649-A) — the same as the unfilled FLEX HARD[2] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 143-146 printed in XY, XZ and ZX (Stratasys, ASTM D648 Method B at 66 psi); 135 moulded[3] | Not documented |
| HDT at 1.8 MPa°C | 140-144 printed in XY, XZ and ZX (Stratasys, ASTM D648 Method B at 264 psi); 124 moulded[3] | Not documented |
| Glass transition (Tg)°C | 143 (DSC, 3DXTech) and 142 (Stratasys, ASTM D7426)[1][3] | -24 (Extrudr FLEX HARD CF)[2] |
| Melting point / Vicat°C | Not documented | Vicat A 140 (Extrudr FLEX HARD CF, ISO 306)[2] |
| Continuous service temperature°C | 113 — Prusa publishes this as the temperature resistance of Prusament PC Blend[15] | Not documented |
| Thermal expansion (CTE)µm/m·K | 68.4 on extruded unfilled PC stock (ASTM D696; source states 3.8e-5 in/in/°F); no figure is published for a conductive-filled grade[18] | Not documented |
| Environment & Chemical | ||
| UV resistance1–5 | Not documented | Good — years with some colour shift; Polymaker lists UV exposure among the conditions TPU withstands[10] |
| Chemical resistance | Withstands oils, solvents and fuels; Polymaker rates it good against weak acids[11] | Withstands industrial solvents and UV exposure (Polymaker)[10] |
| Food contact | Bisphenol-A polycarbonate is not offered as food-contact filament[11] | Not food safe without specific certification (Polymaker)[10] |
| Biodegradability / compostability | Not biodegradable[11] | Not biodegradable[10] |
| Recyclability | Mechanically recyclable but not accepted in household plastic collection[11] | Not accepted in household plastic collection[10] |
| Electrical & ESD properties | Surface resistance 10⁷–10⁹ ohm/sq, the static-dissipative band (ASTM D257), against above 10¹³ for unfilled ezPC[1][17] | Not documented |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised[21] | Low hazard — minimal VOC and particle emission; TPU was not among the nine filaments in the chamber study[21] |
| Ultrafine-particle emission rateparticles/min | ≈4 × 10¹⁰ median — the highest ultrafine-particle rate of the nine filaments in the chamber study, above every ABS tested[21] | Not documented |
| Ventilation / filtration requirement1–5 | Ventilated room or enclosure recommended[21][6] | Open a window / occasional ventilation[21] |
| Dust & fibre handling hazard | Conductive carbon filler is bound in the matrix; avoid inhaling sanding dust[1] | Carbon fibre is bound in the matrix; sanding dust should not be inhaled[2] |
| Post-Processing | ||
| Sanding & machining | Sands and machines well; the toughness means it cuts rather than chips[8] | Difficult to sand or smooth; Polymaker limits post-processing to trimming or tumbling[10] |
| Gluing & solvent welding | Cyanoacrylate; dichloromethane solvent-welds PC but is a laboratory reagent[8] | Cyanoacrylate bonds TPU; no common solvent welds it[10] |
| Vapour / chemical smoothing | No practical vapour smoothing[8] | No practical vapour smoothing[10] |
| Support material pairing | Prints its own supports; 3DXTech sells a dedicated PC break-away support[8] | Polymaker warns TPU supports are often very difficult to remove[10] |
| Dimensional accuracy & detail | Not documented | Tear strength 165 kN/m (Extrudr FLEX HARD CF, ISO 34-1B)[2] |
| Solvents & Solubility | ||
| Soluble in | Dichloromethane, chloroform, DMF and dioxane dissolve it outright (Covestro, 6 days at 23 °C). Laboratory reagents.[22] | DMF, DMSO, NMP and THF dissolve the TPU matrix and leave the fibre; ketones are partial solvents. Laboratory reagents.[23] |
| Softened or crazed by | Methanol, butyl acetate, ether, 1 % NaOH and phthalate plasticisers stress-crack it; acetone, MEK and xylene swell it.[22] | Toluene and benzene swell it up to +50 % by weight at 23 °C; esters swell it severely; ethanol and IPA soften it.[23] |
| Solvent welding & smoothing agent | Dichloromethane cement welds PC — 16.5 MPa lap shear at one week (IPS Weld-On 3). A controlled carcinogen.[24] | None practical — the true solvents (DMF, THF, NMP) are laboratory reagents and leave the joint swollen and weak.[23] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- 3DXSTAT ESD-PC Technical Data Sheet 3DXTech · 2026-08 · tds
- Extrudr Product Catalogue (DURAPRO PA12 data block) Extrudr · 2025-03 · tds
- PC-ESD — FDM Material Data Sheet Stratasys · 2024-10 · tds
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Extrudr TPU FLEX Hard CF — product page (1.75 mm, 0.5 and 2 kg coils, price) Extrudr (FD3D GmbH) · 2026-08 · vendor
- ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
- PolyLite PC Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- Polycarbonate — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Flexible (TPE/TPU) — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- TPU — material basics Polymaker Wiki · 2026-08 · doc
- PC — material basics Polymaker Wiki · 2026-08 · doc
- 3DXSTAT ESD-PC — product page (print recommendations) 3DXTech · 2026-08 · doc
- Composite materials filled with carbon, kevlar or glass Prusa Knowledge Base · 2026-08 · doc
- Bambu Filament Technical Data Sheet V2.0 — PC Bambu Lab · 2026-08 · tds
- Prusament PC Blend Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- ezPC Polycarbonate Technical Data Sheet 3DXTech · 2026-08 · tds
- TECANAT natural (PC) — stock shape properties Ensinger · 2026-08 · tds
- Experimental data for creep and dynamic mechanical properties of polycarbonate and polycarbonate/ABS Data in Brief 42:108264 · 2022-06 · paper
- BambuLab TPU 95A HF vs Qidi TPU 95A HF — results spreadsheet My Tech Fun (Igor Gaspar) · 2024-02 · test
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Makrolon — The chemical resistance (Makrolon 2800, 6 days at 23 °C and 50 °C) Covestro · 2016-12 · tds
- Elastollan — Chemical properties: swelling and chemical resistance BASF · 2026-08 · tds
- Weld-On 3 Acrylic Plastic Cement — technical data sheet (shipped as dichloromethane) IPS Corporation · 2002-07 · tds