Filament comparison
PC-ESD vs TPU 98A
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | ESD-safe PCPC | TPU 98A / hard TPUFLEX |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $180.00/kg median; $180.00–$180.00/kg across 1 dated product listings | $94.99/kg median; $34.99–$149.99/kg across 3 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Polycarbonate compounded with a conductive filler for static-dissipative parts[1] | Hard thermoplastic polyurethane at 98 Shore A to about 60 Shore D — the rigid end of the TPU range[2][3] |
| Densityg/cm³ | 1.24 (ISO 1183, 3DXTech); Stratasys specific gravity 1.195 (ASTM D792)[1][4] | 1.23 (Fillamentum Flexfill 98A); 1.2 (Extrudr FLEX HARD, ISO 2781)[2][3] |
| Typical priceUSD/kg | 1 kg-equivalent spools cluster near 180[5] | 1 kg spools cluster near 150[6] |
| Price range across brandsUSD/kg | 180 at 3DXTech's 750 g pricing — the most expensive material in this group[5] | 95–150 across brands; Proto-pasta Clear Rigid TPU 95, Push Plastic TPU 100A 150[7][6] |
| Market availability1–5 | Special order, 1–2 makers worldwide[5] | Available from several mainstream brands[6][7][3] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 750 g spools plus Stratasys-compatible cartridges[5] | 1.75 and 2.85 mm; 0.5, 0.75 and 1 kg spools[7][6] |
| Typical applications | Electronics fixtures and trays that need PC heat resistance and static dissipation together[1] | Drive belts, wheels, snap-fits and bumpers that need to flex but hold shape under load[2] |
| Printing Parameters | ||
| Nozzle temperature°C | Not documented | 230–260 (Extrudr FLEX HARD)[3] |
| Bed temperature°C | Not documented | 50–90 (Extrudr FLEX HARD)[3] |
| Enclosure / chamber requirement1–5 | Enclosure required (passive)[8][9] | Open frame is fine[3] |
| Part cooling fan | Not documented | 0–30 % (Extrudr FLEX HARD)[3] |
| Bed surface & adhesion aid | PEI with a glue stick or a commercial adhesive[10] | PEI sheet or painter's tape; Polymaker warns TPU can over-stick and advises a glue stick as a release agent[11][12] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | Not documented | 4.6 (Extrudr FLEX HARD, stated max volumetric speed on a 0.4 mm nozzle)[3] |
| Warping tendency1–5 | Severe — heated chamber needed[8][9] | None[3] |
| Bed-adhesion difficulty1–5 | Needs a specific surface plus adhesive[10][13] | Not documented |
| Stringing / oozing tendency1–5 | Moderate — retraction tuning needed; Polymaker flags stringing as a common PC problem[13] | Not documented |
| Overall printing difficulty1–5 | Advanced — enclosure, hardware upgrades, tuning[8] | Easy — minor profile tuning; at this hardness the filament pushes like a rigid material[3] |
| Extruder requirement | Not documented | Bowden viable at this hardness — Extrudr rates FLEX HARD to 100 mm/s where its soft grades cap lower[3] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Hardened steel required[1] | Brass fine indefinitely[3] |
| Abrasiveness1–5 | Moderately abrasive — conductive carbon filler[1] | Non-abrasive[3] |
| Nozzle clog risk1–5 | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a 120 °C pre-dry[14] | Low[15] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[10] | Moderate — good heatbreak cooling needed[12] |
| Hotend requirement | All-metal hot end required (Simplify3D)[10] | No special hot-end required, but a direct-drive extruder is (Simplify3D)[11] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Low (0.1–0.3 %) — the PC matrix takes up 0.15–0.25 % and 3DXTech specifies a 120 °C, 4 h pre-dry[16][17][14] | Moderate — the TPU family absorbs readily; Extrudr specifies a 12 h dry at 60 °C for FLEX HARD[3][15] |
| Drying temperature & time | Not documented | 60 °C for 12 h (Extrudr FLEX HARD)[3] |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface[15] | Bubbling and popping at the nozzle, stringing and a rough surface[15] |
| Effect of moisture on strength | No dry-versus-conditioned figures are published. Polymaker calls PC highly hygroscopic and requires a 70–80 °C dry for 6–8 h; run wet, the loss shows as surface defects and poor layer adhesion[13][15] | Polymaker groups TPU with the highly hygroscopic materials; no dry-versus-conditioned figures are published[15] |
| Storage requirement | Airtight containers with desiccant to prevent reabsorption[13] | Sealed with desiccant; often kept in a dryer during the print[15] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 68 at break (printed XY, ISO 527, 3DXTech) — above the 58 of 3DXTech's unfilled ezPC; Stratasys prints 47.6-49.4 at yield in XZ (ASTM D638)[1][18][4] | 53.7 at break (Fillamentum Flexfill 98A, DIN 53504)[2] |
| Young's modulusMPa | 2300 (printed XY, ISO 527); Stratasys prints 1960 in XZ and 1810-1910 in ZX (ASTM D638)[1][4] | Not documented |
| Elongation at break% | 6 at break (printed XY, ISO 527), against 14 for the unfilled grade[1][18] | 318 at break (Fillamentum Flexfill 98A, DIN 53504); Extrudr FLEX HARD 490 (ISO 527-2)[2][3] |
| Flexural strengthMPa | 95 (printed XY, ISO 178); Stratasys prints 82.6-83.2 at break in XZ against 46.3-49.5 in ZX (ASTM D790)[1][4] | Not documented |
| Flexural modulusMPa | 2310 (printed XY, ISO 178)[1] | Not documented |
| Layer adhesion / Z tensileMPa | 32.5-37.9 at yield printed ZX (Stratasys, ASTM D638 on the Fortus 450mc and F900)[4] | Not documented |
| Brittleness1–5 | Moderate[1] | Very ductile — bends far before failing[2] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Rockwell 70 (118) — the source does not name the scales and Shore D 79 on extruded unfilled PC stock (ASTM D785, D2240); no figure is published for an ESD grade[19] | 98 Shore A and 60 Shore D (Fillamentum, ISO 7619-1); Extrudr FLEX HARD 58 Shore D (ISO 868)[2][3] |
| Creep resistance / sustained load1–5 | Excellent — holds load for years. Moulded unfilled PC was still running unbroken under 41 MPa tensile creep at room temperature when the test was stopped, and the conductive filler leaves the glass transition unchanged at 142 °C, so the creep mechanism is polycarbonate's[20][4] | Poor — no 98A creep test; a printed 95A TPU bar crept from 74.5 to 82.7 mm over 5 days at 1.25 kg[21] |
| Fatigue / repeated-flex resistance1–5 | Not documented | Excellent — living hinges viable[12] |
| Elasticity / flexibility1–5 | Rigid[1] | Semi-flexible[2][3] |
| Z strength as % of XY% | 68-77 (Stratasys ZX against XZ tensile yield, ASTM D638)[4] | Not documented |
| Wear resistance & friction | Not documented | Abrasion 23 mm³ (Fillamentum, ISO 4649 method A) and 26 mm³ (Extrudr FLEX HARD, ISO 4649-A) — the best abrasion figures in the group[2][3] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 143-146 printed in XY, XZ and ZX (Stratasys, ASTM D648 Method B at 66 psi); 135 moulded[4] | Not documented |
| HDT at 1.8 MPa°C | 140-144 printed in XY, XZ and ZX (Stratasys, ASTM D648 Method B at 264 psi); 124 moulded[4] | Not documented |
| Glass transition (Tg)°C | 143 (DSC, 3DXTech) and 142 (Stratasys, ASTM D7426)[1][4] | Not documented |
| Melting point / Vicat°C | Not documented | 190–210 melting (Extrudr FLEX HARD, ISO 3146-C); Vicat A 140 (ISO 306)[3] |
| Continuous service temperature°C | 113 — Prusa publishes this as the temperature resistance of Prusament PC Blend[17] | Not documented |
| Thermal expansion (CTE)µm/m·K | 68.4 on extruded unfilled PC stock (ASTM D696; source states 3.8e-5 in/in/°F); no figure is published for a conductive-filled grade[19] | Not documented |
| Environment & Chemical | ||
| UV resistance1–5 | Not documented | Good — years with some colour shift; Polymaker lists UV exposure among the conditions TPU withstands[12] |
| Chemical resistance | Withstands oils, solvents and fuels; Polymaker rates it good against weak acids[13] | Withstands industrial solvents and UV exposure (Polymaker)[12] |
| Food contact | Bisphenol-A polycarbonate is not offered as food-contact filament[13] | Not food safe without specific certification (Polymaker)[12] |
| Biodegradability / compostability | Not biodegradable[13] | Not biodegradable[12] |
| Recyclability | Mechanically recyclable but not accepted in household plastic collection[13] | Not accepted in household plastic collection[12] |
| Electrical & ESD properties | Surface resistance 10⁷–10⁹ ohm/sq, the static-dissipative band (ASTM D257), against above 10¹³ for unfilled ezPC[1][18] | Not documented |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised[22] | Low hazard — minimal VOC and particle emission; TPU was not among the nine filaments in the chamber study[22] |
| Ultrafine-particle emission rateparticles/min | ≈4 × 10¹⁰ median — the highest ultrafine-particle rate of the nine filaments in the chamber study, above every ABS tested[22] | Not documented |
| Ventilation / filtration requirement1–5 | Ventilated room or enclosure recommended[22][8] | Open a window / occasional ventilation[22] |
| Dust & fibre handling hazard | Conductive carbon filler is bound in the matrix; avoid inhaling sanding dust[1] | Not documented |
| Post-Processing | ||
| Sanding & machining | Sands and machines well; the toughness means it cuts rather than chips[10] | Difficult to sand or smooth; Polymaker limits post-processing to trimming or tumbling[12] |
| Gluing & solvent welding | Cyanoacrylate; dichloromethane solvent-welds PC but is a laboratory reagent[10] | Cyanoacrylate bonds TPU; no common solvent welds it[12] |
| Vapour / chemical smoothing | No practical vapour smoothing[10] | No practical vapour smoothing[12] |
| Support material pairing | Prints its own supports; 3DXTech sells a dedicated PC break-away support[10] | Polymaker warns TPU supports are often very difficult to remove[12] |
| Dimensional accuracy & detail | Not documented | Tear strength 170 kN/m (Fillamentum, ISO 34-1) and 175 kN/m (Extrudr FLEX HARD, ISO 34-1B)[2][3] |
| Solvents & Solubility | ||
| Soluble in | Dichloromethane, chloroform, DMF and dioxane dissolve it outright (Covestro, 6 days at 23 °C). Laboratory reagents.[23] | DMF, DMSO, NMP and THF dissolve TPU; acetone, MEK and cyclohexanone are partial solvents. All laboratory reagents.[24] |
| Softened or crazed by | Methanol, butyl acetate, ether, 1 % NaOH and phthalate plasticisers stress-crack it; acetone, MEK and xylene swell it.[23] | Toluene and benzene swell it up to +50 % by weight at 23 °C; esters swell it severely; ethanol and IPA soften it.[24] |
| Solvent welding & smoothing agent | Dichloromethane cement welds PC — 16.5 MPa lap shear at one week (IPS Weld-On 3). A controlled carcinogen.[25] | None practical — the true solvents (DMF, THF, NMP) are laboratory reagents and leave the joint swollen and weak.[24] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- 3DXSTAT ESD-PC Technical Data Sheet 3DXTech · 2026-08 · tds
- Flexfill TPU 98A Technical Data Sheet Fillamentum · 2019-08 · tds
- Extrudr Product Catalogue (DURAPRO PA12 data block) Extrudr · 2025-03 · tds
- PC-ESD — FDM Material Data Sheet Stratasys · 2024-10 · tds
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Push Plastic product catalogue Push Plastic · 2026-08 · vendor
- Proto-pasta product catalogue Proto-pasta · 2026-08 · vendor
- ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
- PolyLite PC Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- Polycarbonate — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Flexible (TPE/TPU) — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- TPU — material basics Polymaker Wiki · 2026-08 · doc
- PC — material basics Polymaker Wiki · 2026-08 · doc
- 3DXSTAT ESD-PC — product page (print recommendations) 3DXTech · 2026-08 · doc
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- Bambu Filament Technical Data Sheet V2.0 — PC Bambu Lab · 2026-08 · tds
- Prusament PC Blend Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
- ezPC Polycarbonate Technical Data Sheet 3DXTech · 2026-08 · tds
- TECANAT natural (PC) — stock shape properties Ensinger · 2026-08 · tds
- Experimental data for creep and dynamic mechanical properties of polycarbonate and polycarbonate/ABS Data in Brief 42:108264 · 2022-06 · paper
- BambuLab TPU 95A HF vs Qidi TPU 95A HF — results spreadsheet My Tech Fun (Igor Gaspar) · 2024-02 · test
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Makrolon — The chemical resistance (Makrolon 2800, 6 days at 23 °C and 50 °C) Covestro · 2016-12 · tds
- Elastollan — Chemical properties: swelling and chemical resistance BASF · 2026-08 · tds
- Weld-On 3 Acrylic Plastic Cement — technical data sheet (shipped as dichloromethane) IPS Corporation · 2002-07 · tds