Filament comparison
PC-CF vs TPU-CF
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | Carbon-fibre PC (PC-CF)PC | Carbon-fibre TPUFLEX |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $62.58/kg median; $34.99–$117.33/kg across 6 dated product listings | $107.05/kg median; $107.05–$107.05/kg across 1 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Polycarbonate reinforced with chopped carbon fibre[1][2] | Carbon-fibre reinforced thermoplastic polyurethane at the hard end of the range[3] |
| Densityg/cm³ | 1.22 (Prusament) and 1.36 (3DXTech), ISO 1183[1][2] | 1.22 (Extrudr FLEX HARD CF, ISO 2781)[3] |
| Typical priceUSD/kg | 1 kg-equivalent spools span 35–117; the middle of the market is about 63[4][5][6][7][8] | 107 for the only retail listing found (Extrudr 0.5 kg coil, incl. VAT)[9] |
| Price range across brandsUSD/kg | 35–117 across brands; Ambrosia 35, IEMAI 39, YXPOLYER 55, Spectrum PC CF 70, Prusament 94, 3DXTech 117[4][5][6][7][8] | One listing only: EUR 49.56 incl. VAT per 0.5 kg coil, direct from Extrudr; no reseller or second brand found[9] |
| Market availability1–5 | Available from several mainstream brands[4][6][10] | Niche, a handful of specialist brands — Extrudr's FLEX HARD CF is the only carbon-filled flexible with a published datasheet found here[3] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 0.75, 0.8 and 1 kg spools[4][6] | 1.75 mm; 0.5 and 2 kg coils[9] |
| Typical applications | Stiff high-temperature structural parts — jigs, drone frames and under-bonnet brackets[1][2] | Stiffened flexible parts — damping mounts and semi-rigid brackets[3] |
| Diameter tolerance± mm | ±0.04 (Prusament PC Blend Carbon Fiber)[1] | Not documented |
| Printing Parameters | ||
| Nozzle temperature°C | 285 ± 10 (Prusament)[1] | 230–260 (Extrudr FLEX HARD CF)[3] |
| Bed temperature°C | 110 ± 10 (Prusament)[1] | 50–90 (Extrudr FLEX HARD CF)[3] |
| Enclosure / chamber requirement1–5 | Enclosure required (passive)[1][11] | Open frame is fine[3] |
| Part cooling fan | Off — Prusa allows 0–20 % and warns cooling significantly reduces interlayer adhesion[1] | Not documented |
| Bed surface & adhesion aid | PEI with a glue stick or a commercial adhesive[12] | PEI sheet or painter's tape; Polymaker warns TPU can over-stick and advises a glue stick as a release agent[13][14] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | Not documented | 1.6–8 at the 20–100 mm/s Extrudr specifies on a 0.4 mm nozzle at 0.2 mm layer[3] |
| Warping tendency1–5 | High — enclosure needed for reliable large parts; the fibre reduces warping against unfilled PC[1][11] | Not documented |
| Bed-adhesion difficulty1–5 | Needs a specific surface plus adhesive[12][15] | Not documented |
| Stringing / oozing tendency1–5 | Moderate — retraction tuning needed; Polymaker flags stringing as a common PC problem[15] | Not documented |
| Overall printing difficulty1–5 | Advanced — enclosure, hardware upgrades, tuning; hardened nozzle mandatory[11][1] | Advanced — enclosure, hardware upgrades, tuning; hardened nozzle needed[3] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Hardened steel required[11] | Hardened steel required — Extrudr marks FLEX HARD CF as needing a hardened nozzle where its unfilled FLEX grades do not[3] |
| Abrasiveness1–5 | Highly abrasive — standard CF composite[11] | Highly abrasive — standard CF composite[3] |
| Nozzle clog risk1–5 | High — jams from moisture, heat creep or particles; PC already absorbs water from the air and 3DXTech adds a hardened 0.4 mm minimum nozzle, 0.25 mm layers and a 120 °C pre-dry[16][12][17] | High — jams from moisture, heat creep or particles; a flexible base plus chopped carbon fibre, which Prusa lists as a higher nozzle-clogging risk, and Extrudr requires a hardened nozzle[17][3][13] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[12] | Not documented |
| Hotend requirement | All-metal hot end required (Simplify3D)[12] | No special hot-end required, but a direct-drive extruder is (Simplify3D)[13] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Low (0.1–0.3 %) — the PC matrix takes up 0.15–0.25 % and 3DXTech specifies a 120 °C, 4 h pre-dry[18][19][16] | Moderate[20] |
| Equilibrium moisture content at ~50 % RH% | 0.11 after 7 days at 24 °C / 22 % RH (Prusa Polymers)[1] | Not documented |
| Drying temperature & time | Not documented | 60 °C for 6 h (Extrudr FLEX HARD CF)[3] |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface[20] | Bubbling and popping at the nozzle, stringing and a rough surface[20] |
| Effect of moisture on strength | No dry-versus-conditioned figures are published. Polymaker calls PC highly hygroscopic and requires a 70–80 °C dry for 6–8 h; run wet, the loss shows as surface defects and poor layer adhesion[15][20] | Polymaker groups TPU with the highly hygroscopic materials; no dry-versus-conditioned figures are published[20] |
| Storage requirement | Airtight containers with desiccant to prevent reabsorption[15] | Sealed with desiccant; often kept in a dryer during the print[20] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 64 ± 3 printed horizontal and 70 ± 3 printed vertical at yield, ISO 527-1 (Prusament); 3DXTech quotes 73 at break[1][2] | Not documented |
| Young's modulusMPa | 2600 printed horizontal and 3200 printed vertical, ISO 527-1 (Prusament); 3DXTech quotes 6980[1][2] | 35 (Extrudr FLEX HARD CF, ISO 527-2/5A/500)[3] |
| Elongation at break% | 4.6 at yield printed horizontal (Prusament); 3DXTech quotes 2.1 at break[1][2] | 380 ultimate elongation (Extrudr FLEX HARD CF, ISO 527-2/5A/500), against 490 for the unfilled FLEX HARD[3] |
| Flexural strengthMPa | 94 ± 3 printed horizontal and 130 ± 2 printed vertical, ISO 178 (Prusament); 3DXTech quotes 85[1][2] | Not documented |
| Flexural modulusMPa | 3500 printed horizontal and 4200 printed vertical, ISO 178 (Prusament); 3DXTech quotes 6540[1][2] | Not documented |
| Charpy impact, notchedkJ/m² | 12 ± 1 printed horizontal and 17 ± 2 printed vertical, ISO 179-1 notched (Prusament)[1] | Not documented |
| Other impact data | Charpy unnotched 32 ± 5 printed horizontal and 35 ± 4 printed vertical (Prusament, ISO 179-1)[1] | Not documented |
| Layer adhesion / Z tensileMPa | 23 ± 2 (Prusa Polymers interlayer adhesion test) — above the 21 ± 2 of unfilled Prusament PC Blend[1][19] | Not documented |
| Brittleness1–5 | Moderate[1][2] | Very ductile — bends far before failing[3] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | 83 Shore D (Prusa Polymers method), against 79 for unfilled Prusament PC Blend[1][19] | 70 Shore D (Extrudr FLEX HARD CF, ISO 868), against 58 Shore D for the unfilled FLEX HARD[3] |
| Creep resistance / sustained load1–5 | Excellent — holds load for years. Room-temperature tensile creep of moulded unfilled PC ran unbroken at 41 MPa until the test was stopped; short carbon fibre raises the flexural modulus from about 2.1 to 3.5-6.5 GPa, which reduces creep strain further[21][1] | Below average — no CF-grade creep test; the grade is 70 Shore D where a 95A TPU bar crept from 74.5 to 82.7 mm over 5 days at 1.25 kg[3][22] |
| Fatigue / repeated-flex resistance1–5 | Good. No fatigue test data was found for a carbon-fibre PC filament; the unfilled polymer is rated Good on the same scale[21] | Good — 380 % ultimate elongation and a damping application set (Extrudr cites longboard wheels), below the unfilled grades[3] |
| Elasticity / flexibility1–5 | Rigid[1] | Semi-flexible[3] |
| Wear resistance & friction | Not documented | Abrasion 26 mm³ (Extrudr FLEX HARD CF, ISO 4649-A) — the same as the unfilled FLEX HARD[3] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 114 (ISO 75, 0.45 MPa, Prusament)[1] | Not documented |
| HDT at 1.8 MPa°C | 106 (ISO 75, 1.8 MPa, Prusament), against 93 for unfilled Prusament PC Blend[1][19] | Not documented |
| Glass transition (Tg)°C | 127 (3DXTech, DSC)[2] | -24 (Extrudr FLEX HARD CF)[3] |
| Melting point / Vicat°C | Not documented | Vicat A 140 (Extrudr FLEX HARD CF, ISO 306)[3] |
| Continuous service temperature°C | 113 — Prusa publishes this as the temperature resistance of Prusament PC Blend[19] | Not documented |
| Environment & Chemical | ||
| UV resistance1–5 | Degrades within weeks outdoors unless stabilised[15] | Good — years with some colour shift; Polymaker lists UV exposure among the conditions TPU withstands[14] |
| Chemical resistance | Withstands oils, solvents and fuels; Polymaker rates it good against weak acids[15] | Withstands industrial solvents and UV exposure (Polymaker)[14] |
| Food contact | Bisphenol-A polycarbonate is not offered as food-contact filament[15] | Not food safe without specific certification (Polymaker)[14] |
| Biodegradability / compostability | Not biodegradable[15] | Not biodegradable[14] |
| Recyclability | Mechanically recyclable but not accepted in household plastic collection[15] | Not accepted in household plastic collection[14] |
| Electrical & ESD properties | Surface resistance above 10⁹ ohm/sq — not static-dissipative (3DXTech, ASTM D257)[2] | Not documented |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised[23] | Low hazard — minimal VOC and particle emission; TPU was not among the nine filaments in the chamber study[23] |
| Ultrafine-particle emission rateparticles/min | ≈4 × 10¹⁰ median — the highest ultrafine-particle rate of the nine filaments in the chamber study, above every ABS tested[23] | Not documented |
| Ventilation / filtration requirement1–5 | Ventilated room or enclosure recommended[23][11] | Open a window / occasional ventilation[23] |
| Dust & fibre handling hazard | Carbon fibre is bound in the matrix; sanding dust should not be inhaled[2] | Carbon fibre is bound in the matrix; sanding dust should not be inhaled[3] |
| Post-Processing | ||
| Sanding & machining | Sands and machines well; the toughness means it cuts rather than chips[12] | Difficult to sand or smooth; Polymaker limits post-processing to trimming or tumbling[14] |
| Gluing & solvent welding | Cyanoacrylate; dichloromethane solvent-welds PC but is a laboratory reagent[12] | Cyanoacrylate bonds TPU; no common solvent welds it[14] |
| Vapour / chemical smoothing | No practical vapour smoothing[12] | No practical vapour smoothing[14] |
| Support material pairing | Prints its own supports; 3DXTech sells a dedicated PC break-away support[12] | Polymaker warns TPU supports are often very difficult to remove[14] |
| Dimensional accuracy & detail | Not documented | Tear strength 165 kN/m (Extrudr FLEX HARD CF, ISO 34-1B)[3] |
| Solvents & Solubility | ||
| Soluble in | Dichloromethane and chloroform dissolve the matrix and leave the fibre; DMF and dioxane do the same (Covestro).[24] | DMF, DMSO, NMP and THF dissolve the TPU matrix and leave the fibre; ketones are partial solvents. Laboratory reagents.[25] |
| Softened or crazed by | Methanol, butyl acetate, ether, 1 % NaOH and phthalate plasticisers stress-crack it; acetone, MEK and xylene swell it.[24] | Toluene and benzene swell it up to +50 % by weight at 23 °C; esters swell it severely; ethanol and IPA soften it.[25] |
| Solvent welding & smoothing agent | Dichloromethane cement welds the resin, but the fibre keeps the joint from flowing closed. Controlled carcinogen.[26] | None practical — the true solvents (DMF, THF, NMP) are laboratory reagents and leave the joint swollen and weak.[25] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- Prusament PC Blend Carbon Fiber Technical Datasheet v2.0 Prusa Polymers · 2023-04 · tds
- CarbonX Carbon Fiber ezPC Polycarbonate Technical Data Sheet 3DXTech · 2026-08 · tds
- Extrudr Product Catalogue (DURAPRO PA12 data block) Extrudr · 2025-03 · tds
- Printed Solid product catalogue Printed Solid · 2026-08 · vendor
- Spectrum PC CF Carbon Black, 1.75 mm / 250 g 3DJAKE · 2026-08 · vendor
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- IEMAI CF-PC 3D Printing Filament product page IEMAI 3D · 2026-08 · vendor
- YXPOLYER PC CF product page YXPOLYER · 2026-08 · vendor
- Extrudr TPU FLEX Hard CF — product page (1.75 mm, 0.5 and 2 kg coils, price) Extrudr (FD3D GmbH) · 2026-08 · vendor
- Filastruder product catalogue Filastruder · 2026-08 · vendor
- ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
- Polycarbonate — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Flexible (TPE/TPU) — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- TPU — material basics Polymaker Wiki · 2026-08 · doc
- PC — material basics Polymaker Wiki · 2026-08 · doc
- CARBONX ezPC+CF — product page (print recommendations) 3DXTech · 2026-08 · doc
- Composite materials filled with carbon, kevlar or glass Prusa Knowledge Base · 2026-08 · doc
- Bambu Filament Technical Data Sheet V2.0 — PC Bambu Lab · 2026-08 · tds
- Prusament PC Blend Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- Experimental data for creep and dynamic mechanical properties of polycarbonate and polycarbonate/ABS Data in Brief 42:108264 · 2022-06 · paper
- BambuLab TPU 95A HF vs Qidi TPU 95A HF — results spreadsheet My Tech Fun (Igor Gaspar) · 2024-02 · test
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Makrolon — The chemical resistance (Makrolon 2800, 6 days at 23 °C and 50 °C) Covestro · 2016-12 · tds
- Elastollan — Chemical properties: swelling and chemical resistance BASF · 2026-08 · tds
- Weld-On 3 Acrylic Plastic Cement — technical data sheet (shipped as dichloromethane) IPS Corporation · 2002-07 · tds