Filament comparison
PC-ABS vs rPLA
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | PC/ABS blendPC | Recycled PLA (rPLA)PLA |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $45.99/kg median; $34.99–$84.00/kg across 5 dated product listings | $20.79/kg median; $16.05–$40.64/kg across 8 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Polycarbonate/ABS alloy — PC stiffness and heat resistance with ABS processability[1][2] | PLA regranulated from post-industrial PLA manufacturing waste; post-consumer feedstock is rare[3][4][5] |
| Densityg/cm³ | 1.10 (Polymaker) and 1.24 (3DXTech FR grade), ISO 1183; Stratasys specific gravity 1.10 (ASTM D792)[1][2][6] | 1.24 (ISO 1183)[3] |
| Typical priceUSD/kg | 1 kg spools cluster near 50[7][8] | 1 kg spools run 20–22[9][10][11] |
| Price range across brandsUSD/kg | 35–84 across brands; Reli3D 35, SUNLU 46, Polymaker 50, 3DXMAX 84[7][8][12][13] | 16–41 across brands; Fiberlogy refill 16, Filamentive 750 g 41[14][15] |
| Market availability1–5 | Available from several mainstream brands[7][8] | Available from several mainstream brands[4][5][11] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 0.5 and 1 kg spools[7][8] | 1.75 and 2.85 mm; 0.75, 0.85 and 1 kg spools plus spool-less refills[16][14][4] |
| Typical applications | Automotive interior and electronics housings that need PC heat resistance without PC's warping[1] | General-purpose printing where the feedstock's recycled content matters more than an exact colour match[4][5] |
| Diameter tolerance± mm | Not documented | ±0.03 guaranteed by Prusa Research today; the 2021 datasheet specified ±0.05, against ±0.02 for virgin Prusament PLA[4][3][17] |
| Printing Parameters | ||
| Nozzle temperature°C | 250–270 (Polymaker)[1] | 210 ± 10 (Prusament); 200 ± 15 (Filamentive)[3][5] |
| Bed temperature°C | 90–105 (Polymaker)[1] | 40–60 (Prusament); up to 60 (Filamentive)[3][5] |
| Enclosure / chamber requirement1–5 | Enclosure required (passive) — Polymaker specifies a 90–100 °C chamber[1] | Open frame is fine[3][18] |
| Recommended chamber temperature°C | 90–100 (Polymaker)[1] | Not documented |
| Part cooling fan | Off (Polymaker)[1] | 100 %[3] |
| Bed surface & adhesion aid | PEI with a glue stick or a commercial adhesive[19] | Not documented |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | 20 at Polymaker's 250 mm/s cap on a 0.4 mm nozzle at 0.2 mm layer[1][20] | Not documented |
| Warping tendency1–5 | High — enclosure needed for reliable large parts[1][21] | None — brim not generally needed[3] |
| Bed-adhesion difficulty1–5 | Needs a specific surface plus adhesive[19][22] | Sticks to anything[23] |
| Stringing / oozing tendency1–5 | Moderate — retraction tuning needed; Polymaker flags stringing as a common PC problem[22] | Not documented |
| Overall printing difficulty1–5 | Advanced — enclosure, hardware upgrades, tuning[1][21] | Beginner — prints on any machine out of the box[3][18] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely[21] | Brass fine indefinitely[18] |
| Abrasiveness1–5 | Non-abrasive[1] | Non-abrasive[24][18] |
| Nozzle clog risk1–5 | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a 120 °C pre-dry of 4 h or more[25] | Very low[18] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[19] | Moderate — good heatbreak cooling needed; PLA softens below 60 °C[26] |
| Hotend requirement | All-metal hot end required (Simplify3D)[19] | No special hot-end required[23] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Low (0.1–0.3 %) — the PC matrix takes up 0.15–0.25 % and 3DXTech specifies a 120 °C, 4 h or more pre-dry[27][28][25] | Moderate — 0.3 % after both 24 h and 7 days at 28 °C / 37 % RH (Prusa Polymers method), against 0.19 % in 7 days for virgin Prusament PLA[3][17] |
| Equilibrium moisture content at ~50 % RH% | Not documented | 0.3 after 24 h and 7 days at 28 °C / 37 % RH (Prusa Polymers method)[3] |
| Drying temperature & time | 75 °C for 6 h (Polymaker)[1] | Not documented |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface[29] | Bubbling and popping at the nozzle, stringing, rough surface and weak layers[29] |
| Effect of moisture on strength | No dry-versus-conditioned figures are published. Polymaker calls PC highly hygroscopic and requires a 70–80 °C dry for 6–8 h; run wet, the loss shows as surface defects and poor layer adhesion[22][29] | Polymaker rates PLA low-sensitivity — the loss shows as poor layer adhesion and brittle layers rather than a published strength figure[29] |
| Storage requirement | Airtight containers with desiccant to prevent reabsorption[22] | Sealed with desiccant below 20 % RH; shelf life at ambient is long[30][23] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 39.9 ± 1.0 printed XY, ISO 527 (Polymaker); 3DXTech quotes 60 at break for its FR PC/ABS[1][2] | 49 printed horizontal and 55 printed vertical XZ (ISO 527-1, yield); virgin Prusament PLA gives 51 and 59 by the same method[3][17] |
| Young's modulusMPa | 1835 ± 65 printed XY, ISO 527 (Polymaker); 3DXTech quotes 2250[1][2] | 2100 printed horizontal, 2300 printed vertical XZ (ISO 527-1); virgin Prusament PLA 2300 and 2400[3][17] |
| Elongation at break% | 4.2 ± 0.3 printed XY, ISO 527 (Polymaker); 3DXTech quotes 10 at break[1][2] | 3.1 at yield printed horizontal (ISO 527-1); virgin Prusament PLA 2.9[3][17] |
| Flexural strengthMPa | 66.3 ± 0.9 printed XY, ISO 178 (Polymaker); 3DXTech quotes 85[1][2] | 82 printed horizontal, 87 printed vertical XZ (ISO 178); virgin Prusament PLA 83 and 99[3][17] |
| Flexural modulusMPa | 2081 ± 106 printed XY, ISO 178 (Polymaker); 3DXTech quotes 2300[1][2] | 3100 printed horizontal (ISO 178) — the same as virgin Prusament PLA[3][17] |
| Charpy impact, notchedkJ/m² | 25.8 ± 1.3 printed XY, ISO 179, notched (Polymaker) — above both unfilled PC and ABS[1] | Not documented |
| Other impact data | Notched Charpy still 13 ± 2 kJ/m² at −30 °C printed XY (Polymaker, ISO 179-1/1eA), against 1.5 in Z. Stratasys prints Izod notched at 241 J/m XZ against 34.0 J/m ZX, and unnotched 655 against 101 J/m (ASTM D256, F900 T16).[1][6] | Charpy unnotched 14.0 printed horizontal (ISO 179-1); virgin Prusament PLA 13[3][17] |
| Layer adhesion / Z tensileMPa | 25.9-30.2 at break printed ZX (Stratasys, ASTM D638 on the F900 and Fortus 450mc); 22.9 +/- 1.2 printed Z, ISO 527 (Polymaker)[1][6] | 21 ± 2 (Prusa Polymers interlayer adhesion test); virgin Prusament PLA 17 ± 3 by the same test[3][17] |
| Brittleness1–5 | Tough — absorbs impact, yields before breaking[1] | Brittle — snaps with little warning[26][24] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Rockwell 70 (118) — the source does not name the scales and Shore D 79 on extruded unfilled PC stock (ASTM D785, D2240); no figure is published for a PC/ABS filament[31] | 80 Shore D (Prusa Polymers in-house method); virgin Prusament PLA 81[3][17] |
| Creep resistance / sustained load1–5 | Good. Room-temperature tensile creep of moulded PC/ABS was still running unbroken at 30 MPa when the experiment was stopped for time; specimens failed within the test window at 39-47 MPa (ASTM D638)[32] | Poor — no recycled-PLA creep data published; virgin PLA sagged from 12 to 18.7–20.3 mm over 5 days at 1.25 kg[33][34] |
| Fatigue / repeated-flex resistance1–5 | Not documented | Poor — no grade-specific S-N curve; plain printed PLA ran 38 000–49 000 cycles at 30 % of tensile strength (R = 0.2)[35][26] |
| Elasticity / flexibility1–5 | Rigid[1] | Rigid[24] |
| Z strength as % of XY% | 75-86 (Stratasys ZX against XZ tensile at break, ASTM D638) against 57 (Polymaker, printed Z against XY tensile)[1][6] | Not documented |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 112 (ISO 75 at 0.45 MPa, Polymaker); Stratasys prints 117.9 in XY and 126.1 in XZ (ASTM D648 Method B at 66 psi), against 125.0 moulded[1][6] | 55 (ISO 75, 0.45 MPa) — the same as virgin Prusament PLA[3][17] |
| HDT at 1.8 MPa°C | 106 (ISO 75 at 1.8 MPa, Polymaker); Stratasys prints 107.5 in XY and 112.0 in XZ (ASTM D648 Method B at 264 psi), against 102.9 moulded[1][6] | 53 (ISO 75, 1.8 MPa); virgin Prusament PLA 55[3][17] |
| Glass transition (Tg)°C | 109 (Polymaker) and 137 (3DXTech FR grade), DSC; Stratasys measures 105.3 (ASTM D7426 inflection point)[1][2][6] | Not documented |
| Melting point / Vicat°C | Amorphous — no melting point; Vicat 135 (Polymaker, ISO 306)[1] | Not documented |
| Continuous service temperature°C | 113 — Prusa publishes this as the temperature resistance of Prusament PC Blend[28] | 55 (Filamentive states heat resistance up to 55 °C)[5] |
| Annealing response | 90 °C for 2 h (Polymaker)[1] | Not documented |
| Thermal expansion (CTE)µm/m·K | 59.9 over -50 to 35 °C and 73.0 over -50 to 95 °C (printed XY, ASTM E831)[6] | 96–99 for plain printed PLA (fibre Bragg grating, 25–50 °C); no grade-specific measurement published[36] |
| Flammability / UL 94 | Not documented | Flammable; no UL 94 rating published by the major brands[30][37] |
| Environment & Chemical | ||
| UV resistance1–5 | Degrades within weeks outdoors[22] | Degrades within weeks outdoors[26][38] |
| Chemical resistance | Withstands oils, solvents and fuels; Polymaker rates it good against weak acids[22] | Good against weak acids, oils and grease; poor against strong acids and alkalis; dissolved by chloroform, THF and hot benzene[37][26] |
| Water / humidity resistance in service1–5 | Not documented | Good — insoluble in water[30] |
| Food contact | Bisphenol-A polycarbonate is not offered as food-contact filament[22] | Filamentive certifies its rPLA to EN 71-3 and lists it food safe; printed layer grooves still harbour bacteria[5][26] |
| Biodegradability / compostability | Not biodegradable[22] | Industrially compostable only — needs sustained 55 °C; not home compostable[5] |
| Recyclability | Mechanically recyclable but not accepted in household plastic collection[22] | The feedstock itself; Filamentive uses 50 % post-industrial content and runs a PLA take-back scheme[5][15] |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised[39] | Low hazard — minimal VOC and particle emission[39] |
| Ultrafine-particle emission rateparticles/min | ≈4 × 10¹⁰ median — the highest ultrafine-particle rate of the nine filaments in the chamber study, above every ABS tested[39] | Not documented |
| Hazardous species emitted | Not documented | Prusament rPLA Corn Pigment uses organic waste pigments such as red algae, which give a noticeable scent while printing[4] |
| Ventilation / filtration requirement1–5 | Ventilated room or enclosure recommended[39][21] | None needed in a normal room[39] |
| Post-Processing | ||
| Sanding & machining | Sands and machines well; the toughness means it cuts rather than chips[19] | Wet sanding — dry sanding heats the surface by friction and smears it[38][26] |
| Gluing & solvent welding | Cyanoacrylate; dichloromethane solvent-welds PC but is a laboratory reagent[19] | Superglue for most joints; acetone works on some grades depending on additives and colour[4] |
| Vapour / chemical smoothing | Acetone attacks the ABS phase, so surface smoothing is partial rather than full[1] | No practical vapour smoothing — only chloroform, hot benzene or THF, which are laboratory-only[26] |
| Support material pairing | Prints its own supports; 3DXTech sells a dedicated PC break-away support[19] | Not documented |
| Solvents & Solubility | ||
| Soluble in | Dichloromethane and chloroform dissolve the PC phase; acetone, MEK and THF dissolve the ABS phase.[40][41] | Chloroform: 10 % w/v in 2–4 h at 23 °C, every grade and morphology; THF and DMF only at 65 °C. Laboratory reagents.[42] |
| Softened or crazed by | Petrol, esters, ether and 1 % alkali stress-crack the PC phase; aromatics and esters soften the ABS phase.[40][41] | Acetone, ethyl acetate and toluene plasticise it but dissolve <1 % even at 65 °C; submersion in acetone crazes and destroys parts.[42][43] |
| Solvent welding & smoothing agent | Acetone attacks only the ABS phase, so smoothing is partial; a dichloromethane cement welds the whole section.[1][44] | Chloroform vapour smooths and welds PLA at the cost of tensile strength; acetone does not smooth it at all.[45][43] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- Polymaker PC-ABS Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- Firewire Flame Retardant PC/ABS Technical Data Sheet Rev 3.0 3DXTech · 2026-08 · tds
- Prusament PLA Recycled Technical Datasheet v1.0 Prusa Polymers · 2021-12 · tds
- Prusament rPLA Corn Pigment 1kg — product page Prusa Research · 2026-08 · vendor
- Filamentive PLA (recycled) — product page Filamentive · 2026-08 · vendor
- PC-ABS — FDM Material Data Sheet Stratasys · 2023-08 · tds
- Polymaker product catalogue Polymaker · 2026-08 · vendor
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- 3D-Fuel ReFuel Recycled PLA 1kg 3D-Fuel · 2026-08 · vendor
- Proto-pasta Black Recycled PLA 1kg Proto-pasta · 2026-08 · vendor
- Formfutura ReForm rPLA (White) 1kg Filament2Print · 2026-08 · vendor
- Reli3D PC-ABS Filament, Black, 1000 g spool Reli3D (Amazon US) · 2026-08 · vendor
- SUNLU PC-ABS 3D Printer Filament 1 kg SUNLU · 2026-08 · vendor
- Fiberlogy rPLA Refill Anthracite 850 g 3DJake International · 2026-08 · vendor
- Filamentive PLA (rPLA) 750 g CREATE Education · 2026-08 · vendor
- Kimya PLA-R 750 g Crea3D · 2026-08 · vendor
- Prusament PLA Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
- Filament Material Guide Prusa Knowledge Base · 2026-08 · doc
- Polycarbonate — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
- ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
- PC — material basics Polymaker Wiki · 2026-08 · doc
- PLA — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Prusament PLA — material page Prusa Polymers · 2026-08 · doc
- 3DXTech 3DXMAX ABS product page 3DXTech · 2026-08 · vendor
- PLA — material guide Prusa Knowledge Base · 2026-08 · doc
- Bambu Filament Technical Data Sheet V2.0 — PC Bambu Lab · 2026-08 · tds
- Prusament PC Blend Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- Bambu Filament Technical Data Sheet V3.0 — PLA Basic Bambu Lab · 2026-08 · tds
- TECANAT natural (PC) — stock shape properties Ensinger · 2026-08 · tds
- Experimental data for creep and dynamic mechanical properties of polycarbonate and polycarbonate/ABS Data in Brief 42:108264 · 2022-06 · paper
- BambuLab PLA Basic vs PLA Tough vs PLA-CF — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- PolyTerra PLA vs PLA+ — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- Mechanical Properties of Additively Manufactured Polymeric Materials — PLA and PETG — For Biomechanical Applications Polymers 16(13):1868 · 2024-06 · paper
- Characterization of Thermal Expansion Coefficient of 3D Printing Polymeric Materials Using Fiber Bragg Grating Sensors Materials 17(18):4668 · 2024-09 · paper
- PolyLite PLA Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- Prusament PLA Technical Data Sheet v1.0 Prusa Polymers · 2018-09 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Makrolon — The chemical resistance (Makrolon 2800, 6 days at 23 °C and 50 °C) Covestro · 2016-12 · tds
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- Solubility Study of Ingeo Biopolymer Grades in Common Organic Solvents (NWPD003) NatureWorks · 2019-10 · tds
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc
- Weld-On 3 Acrylic Plastic Cement — technical data sheet (shipped as dichloromethane) IPS Corporation · 2002-07 · tds
- Effect of vapour smoothing in trichloromethane on 3D printed PLA — surface, mechanical and chemical structure Pitale, Keche & Chopra, Engineering Research Express 6(4) 045579 · 2024-12 · paper