3D Printing Info

Filament comparison

PC-ABS vs PEI 9085

Compare printing settings, strength, heat resistance, dated prices and sources.

PC/ABS blend guidePEI (ULTEM 9085) guide

2 selected · all documented properties

Open these two in the interactive comparisonMore PC-ABS comparisonsMore PEI 9085 comparisons
PC-ABS vs PEI 9085 — documented properties and sources
PropertyPC/ABS blendPCPEI (ULTEM 9085)HIGHTEMP
Market snapshot
Listing priceUSD/kg; dated snapshots$45.99/kg median; $34.99–$84.00/kg across 5 dated product listings$309.80/kg median; $220.00–$392.00/kg across 6 dated product listings
Identity & Market
Base polymer / chemistryPolycarbonate/ABS alloy — PC stiffness and heat resistance with ABS processability[1][2]Polyetherimide, ULTEM 9085 grade — the flame-retardant PEI used for aircraft interiors[3]
Densityg/cm³1.10 (Polymaker) and 1.24 (3DXTech FR grade), ISO 1183; Stratasys specific gravity 1.10 (ASTM D792)[1][2][4]1.34 (ISO 1183, 3DXTech) against 1.27 specific gravity on moulded plaques (ASTM D792, Stratasys) — the two suppliers disagree[3][5]
Typical priceUSD/kg1 kg spools cluster near 50[6][7]1 kg-equivalent spools cluster near 298[7][8][9][10]
Price range across brandsUSD/kg35–84 across brands; Reli3D 35, SUNLU 46, Polymaker 50, 3DXMAX 84[6][7][11][12]220-392 across brands and formats; 3DXTech ThermaX PEI 9085 220 at 2 kg, 3D4Makers 270 at 2 kg, Fiberlogy 298 at 500 g, Kimya 321 at 500 g, IEMAI 3D 385 at 1 kg, 3DXTech CarbonX PEI 9085+CF 392[7][8][9][10][13]
Market availability1–5Available from several mainstream brands[6][7]Niche, a handful of specialist brands[7][8][9][10]
Spool sizes & diameters1.75 and 2.85 mm; 0.5 and 1 kg spools[6][7]1.75 and 2.85 mm; 250 g to 2 kg spools, plus Stratasys canisters[7][10][5]
Typical applicationsAutomotive interior and electronics housings that need PC heat resistance without PC's warping[1]Aircraft interior parts and rail rolling stock, where the flame, smoke and toxicity rating is the requirement[3]
Printing Parameters
Nozzle temperature°C250–270 (Polymaker)[1]Not documented
Bed temperature°C90–105 (Polymaker)[1]130–140 (3DXTech)[3]
Enclosure / chamber requirement1–5Enclosure required (passive) — Polymaker specifies a 90–100 °C chamber[1]Actively heated chamber required[14][15]
Recommended chamber temperature°C90–100 (Polymaker)[1]Not documented
Part cooling fanOff (Polymaker)[1]Not documented
Bed surface & adhesion aidPEI with a glue stick or a commercial adhesive[16]Not documented
Maximum volumetric flow (mm³/s; see test conditions)mm³/s20 at Polymaker's 250 mm/s cap on a 0.4 mm nozzle at 0.2 mm layer[1][17]Not documented
Warping tendency1–5High — enclosure needed for reliable large parts[1][18]Severe — heated chamber needed[14]
Bed-adhesion difficulty1–5Needs a specific surface plus adhesive[16][19]Not documented
Stringing / oozing tendency1–5Moderate — retraction tuning needed; Polymaker flags stringing as a common PC problem[19]Not documented
Overall printing difficulty1–5Advanced — enclosure, hardware upgrades, tuning[1][18]Expert / industrial hardware only[14][15]
Hardware Wear & Reliability
Nozzle hardness required1–4Brass fine indefinitely[18]Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[14]
Abrasiveness1–5Non-abrasive[1]Non-abrasive when unfilled[3]
Nozzle clog risk1–5Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a 120 °C pre-dry of 4 h or more[20]Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[21]
Heat-creep / jam sensitivity1–5Slightly sensitive[16]Not documented
Hotend requirementAll-metal hot end required (Simplify3D)[16]Not documented
Moisture Behaviour
Moisture absorption (hygroscopicity)1–5Low (0.1–0.3 %) — the PC matrix takes up 0.15–0.25 % and 3DXTech specifies a 120 °C, 4 h or more pre-dry[22][23][20]Not documented
Drying temperature & time75 °C for 6 h (Polymaker)[1]Not documented
Symptoms when wetBubbling and popping at the nozzle, stringing and a rough surface[24]Not documented
Effect of moisture on strengthNo dry-versus-conditioned figures are published. Polymaker calls PC highly hygroscopic and requires a 70–80 °C dry for 6–8 h; run wet, the loss shows as surface defects and poor layer adhesion[19][24]No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[21]
Storage requirementAirtight containers with desiccant to prevent reabsorption[19]Not documented
Mechanical Properties
Tensile strength (XY)MPa39.9 ± 1.0 printed XY, ISO 527 (Polymaker); 3DXTech quotes 60 at break for its FR PC/ABS[1][2]63-77 at break (printed XZ, ASTM D638, Stratasys F900/F3300/Fortus 450mc, three tips and two colours); 54 (printed XY, ISO 527, 3DXTech)[5][3]
Young's modulusMPa1835 ± 65 printed XY, ISO 527 (Polymaker); 3DXTech quotes 2250[1][2]2040-2540 (printed XZ, ASTM D638, Stratasys); 2050 (printed XY, ISO 527, 3DXTech)[5][3]
Elongation at break%4.2 ± 0.3 printed XY, ISO 527 (Polymaker); 3DXTech quotes 10 at break[1][2]5.4-9.1 at break (printed XZ, ASTM D638, Stratasys); 1.9-4.3 in ZX; 3DXTech quotes 3 (ISO 527)[5][3]
Flexural strengthMPa66.3 ± 0.9 printed XY, ISO 178 (Polymaker); 3DXTech quotes 85[1][2]104-116 at break (printed XZ, ASTM D790 Procedure A, Stratasys); 72-98 in ZX; 3DXTech quotes 90 (ISO 178)[5][3]
Flexural modulusMPa2081 ± 106 printed XY, ISO 178 (Polymaker); 3DXTech quotes 2300[1][2]2400-2550 (printed XZ, ASTM D790, Stratasys F900 T16 and T16A) against 2120-2130 in ZX; 3DXTech quotes 2170 (ISO 178)[5][3]
Charpy impact, notchedkJ/m²25.8 ± 1.3 printed XY, ISO 179, notched (Polymaker) — above both unfilled PC and ABS[1]Not documented
Other impact dataNotched Charpy still 13 ± 2 kJ/m² at −30 °C printed XY (Polymaker, ISO 179-1/1eA), against 1.5 in Z. Stratasys prints Izod notched at 241 J/m XZ against 34.0 J/m ZX, and unnotched 655 against 101 J/m (ASTM D256, F900 T16).[1][4]Izod notched 88.5-140 J/m XZ against 37-80 J/m ZX; unnotched 647-2260 J/m XZ against 169-633 J/m ZX (printed, ASTM D256/D4812, Stratasys, across three printers and three tips)[5]
Layer adhesion / Z tensileMPa25.9-30.2 at break printed ZX (Stratasys, ASTM D638 on the F900 and Fortus 450mc); 22.9 +/- 1.2 printed Z, ISO 527 (Polymaker)[1][4]39-63 at break (printed ZX, ASTM D638, Stratasys); the low end is the F900 T16 baseline, the high end the F3300 N500 hot end[5]
Brittleness1–5Tough — absorbs impact, yields before breaking[1]Brittle — snaps with little warning[3]
Hardness (scale-specific)Shore A / Shore D / RockwellRockwell 70 (118) — the source does not name the scales and Shore D 79 on extruded unfilled PC stock (ASTM D785, D2240); no figure is published for a PC/ABS filament[25]Rockwell M110 / R126 on extruded PEI stock (ASTM D785)[26]
Creep resistance / sustained load1–5Good. Room-temperature tensile creep of moulded PC/ABS was still running unbroken at 30 MPa when the experiment was stopped for time; specimens failed within the test window at 39-47 MPa (ASTM D638)[27]Excellent — holds load for years. Printed ZX coupons keep 87 % of room-temperature tensile strength at 104 °C and 70 % at 132 °C (ASTM D638); extruded PEI stock is rated 170 °C long-term service[5][26]
Elasticity / flexibility1–5Rigid[1]Rigid[3]
Z strength as % of XY%75-86 (Stratasys ZX against XZ tensile at break, ASTM D638) against 57 (Polymaker, printed Z against XY tensile)[1][4]56-86 (Stratasys ZX against XZ tensile at break, ASTM D638, across F900/F3300/Fortus 450mc and T16/T20/T40A tips); 58 on the F900 T16 baseline[5]
Thermal Properties
HDT at 0.45 MPa°C112 (ISO 75 at 0.45 MPa, Polymaker); Stratasys prints 117.9 in XY and 126.1 in XZ (ASTM D648 Method B at 66 psi), against 125.0 moulded[1][4]158 (printed XY, ISO 75 at 0.45 MPa, 3DXTech) to 178 (printed XY 178.2 and ZX 178.4, ASTM D648 Method B at 66 psi, Stratasys); moulded 176.9[3][5]
HDT at 1.8 MPa°C106 (ISO 75 at 1.8 MPa, Polymaker); Stratasys prints 107.5 in XY and 112.0 in XZ (ASTM D648 Method B at 264 psi), against 102.9 moulded[1][4]170-173 (printed XY 170.2 and ZX 172.6, ASTM D648 Method B at 264 psi); moulded 172.9[5]
Glass transition (Tg)°C109 (Polymaker) and 137 (3DXTech FR grade), DSC; Stratasys measures 105.3 (ASTM D7426 inflection point)[1][2][4]177 (moulded plaque, ASTM D7426 inflection point, Stratasys); 186 (DSC, 3DXTech)[5][3][28]
Melting point / Vicat°CAmorphous — no melting point; Vicat 135 (Polymaker, ISO 306)[1]Not documented
Continuous service temperature°C113 — Prusa publishes this as the temperature resistance of Prusament PC Blend[23]170 long-term service on extruded PEI stock, converted from 338 °F; 200 short term[26]
Annealing response90 °C for 2 h (Polymaker)[1]Not documented
Thermal expansion (CTE)µm/m·K59.9 over -50 to 35 °C and 73.0 over -50 to 95 °C (printed XY, ASTM E831)[4]44.9 (printed XY, -50 to 80 °C, ASTM E831), falling to 31.4 over 80-160 °C; ZX gives 44.5 over -50 to 60 °C. Black pigment raises it to 51.9[5]
Flammability / UL 94Not documentedUL 94 V-0 at 1.5 mm on the base resin. Printed parts are tested to 14 CFR 25.853, BSS 7238 and 7239 and AITM 2.0007B and 3.0005 covering 60 s and 12 s vertical burn, 15 s horizontal burn, smoke density, toxic gas emission and OSU heat release[3][5]
Environment & Chemical
UV resistance1–5Degrades within weeks outdoors[19]Good — years with some colour shift. 1000 h of QUV cycling to ASTM G154 left printed ZX coupons at 55.5 MPa yield against 56.0 unexposed, with elongation and modulus unchanged[5]
Chemical resistanceWithstands oils, solvents and fuels; Polymaker rates it good against weak acids[19]Not documented
Food contactBisphenol-A polycarbonate is not offered as food-contact filament[19]Not documented
Biodegradability / compostabilityNot biodegradable[19]Not documented
RecyclabilityMechanically recyclable but not accepted in household plastic collection[19]Not documented
Health & Safety
Fume toxicity1–5Moderate — measurable VOCs and UFPs, ventilation advised[29]Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[29]
Ultrafine-particle emission rateparticles/min≈4 × 10¹⁰ median — the highest ultrafine-particle rate of the nine filaments in the chamber study, above every ABS tested[29]Not documented
Ventilation / filtration requirement1–5Ventilated room or enclosure recommended[29][18]Ventilated room or enclosure recommended[29]
Post-Processing
Sanding & machiningSands and machines well; the toughness means it cuts rather than chips[16]Not documented
Gluing & solvent weldingCyanoacrylate; dichloromethane solvent-welds PC but is a laboratory reagent[16]Not documented
Vapour / chemical smoothingAcetone attacks the ABS phase, so surface smoothing is partial rather than full[1]Not documented
Support material pairingPrints its own supports; 3DXTech sells a dedicated PC break-away support[16]Not documented
Solvents & Solubility
Soluble inDichloromethane and chloroform dissolve the PC phase; acetone, MEK and THF dissolve the ABS phase.[30][31]Chlorinated hydrocarbons — dichloromethane and chloroform — are solvents for polyetherimide. Laboratory reagents.[32][31]
Softened or crazed byPetrol, esters, ether and 1 % alkali stress-crack the PC phase; aromatics and esters soften the ABS phase.[30][31]Acetone, MEK, benzene, toluene and butyl acetate craze or stress-crack it; alcohols, fuels and dilute acids do not.[31][32]
Solvent welding & smoothing agentAcetone attacks only the ABS phase, so smoothing is partial; a dichloromethane cement welds the whole section.[1][33]Dichloromethane is the only welding route, and it is a controlled carcinogen rather than a workshop material.[32][31]

Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.

Sources for this comparison

  1. Polymaker PC-ABS Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
  2. Firewire Flame Retardant PC/ABS Technical Data Sheet Rev 3.0 3DXTech · 2026-08 · tds
  3. ThermaX PEI 9085 Technical Data Sheet v4 3DXTech · 2026-08 · tds
  4. PC-ABS — FDM Material Data Sheet Stratasys · 2023-08 · tds
  5. ULTEM 9085 Resin — FDM Material Data Sheet Stratasys · 2026-04 · tds
  6. Polymaker product catalogue Polymaker · 2026-08 · vendor
  7. 3DXTech product catalogue 3DXTech · 2026-08 · vendor
  8. Kimya PEI-9085 Natural 2.85 mm 500 g igo3d · 2026-08 · vendor
  9. Fiberlogy PEI 9085 Natural, 1.75 mm / 500 g 3DJAKE · 2026-08 · vendor
  10. 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
  11. Reli3D PC-ABS Filament, Black, 1000 g spool Reli3D (Amazon US) · 2026-08 · vendor
  12. SUNLU PC-ABS 3D Printer Filament 1 kg SUNLU · 2026-08 · vendor
  13. IEMAI 3D PEI 9085 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
  14. Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
  15. Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
  16. Polycarbonate — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
  17. Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
  18. ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
  19. PC — material basics Polymaker Wiki · 2026-08 · doc
  20. 3DXTech 3DXMAX ABS product page 3DXTech · 2026-08 · vendor
  21. THERMAX PEI 9085 — product page (print recommendations) 3DXTech · 2026-08 · doc
  22. Bambu Filament Technical Data Sheet V2.0 — PC Bambu Lab · 2026-08 · tds
  23. Prusament PC Blend Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
  24. Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
  25. TECANAT natural (PC) — stock shape properties Ensinger · 2026-08 · tds
  26. TECAPEI natural (PEI) — stock shape properties Ensinger · 2026-08 · tds
  27. Experimental data for creep and dynamic mechanical properties of polycarbonate and polycarbonate/ABS Data in Brief 42:108264 · 2022-06 · paper
  28. ThermaX PEI 1010 Technical Data Sheet v4 3DXTech · 2026-08 · tds
  29. Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
  30. Makrolon — The chemical resistance (Makrolon 2800, 6 days at 23 °C and 50 °C) Covestro · 2016-12 · tds
  31. Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
  32. Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
  33. Weld-On 3 Acrylic Plastic Cement — technical data sheet (shipped as dichloromethane) IPS Corporation · 2002-07 · tds