Filament comparison
HIPS vs PEI 1010
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | HIPSABS | PEI (ULTEM 1010)HIGHTEMP |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $29.99/kg median; $27.99–$32.00/kg across 3 dated product listings | $281.22/kg median; $195.00–$698.00/kg across 6 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | High-impact polystyrene — polystyrene toughened with a butadiene rubber phase[1][2] | Polyetherimide, ULTEM 1010 grade — the higher-temperature, food- and medical-contact PEI[3][4] |
| Densityg/cm³ | 1.04 (ISO 1183)[1] | 1.27 (ISO 1183, 3DXTech and Prusament); 1.29 specific gravity on moulded plaques (ASTM D792, Stratasys)[3][4][5] |
| Typical priceUSD/kg | 1 kg spools cluster near 31[6][7] | 1 kg-equivalent spools span 195–698; the middle of the market is about 270[6][8][9][10][11] |
| Price range across brandsUSD/kg | 28–32 across brands; YXPOLYER 28, Push Plastic 30, 3DXTech 32[7][6][12] | 195-698 across brands and grades; 3DXTech ThermaX PEI 1010 195 at 2 kg, IEMAI 3D 223 at 1 kg, 3D4Makers 270 at 2 kg, Prusament 292 at 500 g, Kimya 347 at 500 g, 3DXTech ESD-PEI 1010 698 at 500 g[6][8][9][10][11] |
| Market availability1–5 | Available from several mainstream brands[6][7] | Niche, a handful of specialist brands[6][8][9][10] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 1 and 3 kg spools[7][6] | 1.75 and 2.85 mm; 200 g to 2 kg spools, plus Stratasys canisters[6][10][5] |
| Typical applications | Break-away and d-limonene-soluble support for ABS and ASA, and a light model material in its own right[2] | Autoclavable tooling, food-contact fixtures and parts that must hold load near 200 °C[4] |
| Printing Parameters | ||
| Nozzle temperature°C | 230–245 (Simplify3D)[13] | 410 ± 10 (Prusament) — the hottest nozzle in the dataset[4] |
| Bed temperature°C | 100–115 (Simplify3D)[13] | 140–160 (Prusament); 130–140 (3DXTech)[4][3] |
| Enclosure / chamber requirement1–5 | Enclosure recommended[14] | Actively heated chamber required — Prusa specifies 90 °C[4] |
| Recommended chamber temperature°C | Not documented | 90 (Prusament)[4] |
| Part cooling fan | Part cooling fan not required[13] | Not documented |
| Bed surface & adhesion aid | Glue stick, glass plate, Kapton tape or PET sheets[13] | PA nylon sheet or powder-coated sheet with high-temperature glue (Prusament)[4] |
| Warping tendency1–5 | Moderate — needs adhesion aid or draught shield[14] | Severe — heated chamber needed[4] |
| Bed-adhesion difficulty1–5 | Needs a specific surface plus adhesive[13] | Not documented |
| Stringing / oozing tendency1–5 | Slight — HIPS oozes less than ABS[13][15] | Not documented |
| Overall printing difficulty1–5 | Intermediate — dry filament and a tuned profile[14] | Expert / industrial hardware only[4][16] |
| Extruder requirement | Not documented | A hot end rated to 420 °C, a heated chamber and a high-temperature bed; Prusa dries the filament at 150 °C for 6–8 h before printing[4] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely[14] | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[4] |
| Abrasiveness1–5 | Non-abrasive[14] | Non-abrasive when unfilled[3] |
| Nozzle clog risk1–5 | Low — no special hot-end required, no drybox and no hardened nozzle, and 3DXTech states drying is not needed[13][17][2] | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 150 °C pre-dry before every print[18] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[13] | Not documented |
| Hotend requirement | No special hot-end required[13] | Not documented |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Low (0.1–0.3 %) — Simplify3D lists water resistance as a headline property[13] | Not documented |
| Equilibrium moisture content at ~50 % RH% | Not documented | 0.4 in 24 h and 0.7 in 7 days at 24 °C and 22 % RH (Prusament)[4] |
| Drying temperature & time | Not documented | 150 °C for 6–8 h (Prusament) — the hottest drying schedule in the dataset[4] |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface[19] | Not documented |
| Effect of moisture on strength | Polymaker rates ABS moderate-sensitivity and publishes no dry-versus-conditioned figures; absorbed water flashes to steam in the hotend and shows as bubbling and poor layer adhesion[19] | No dry-versus-conditioned figures are published; 3DXTech mandates a 150 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[18] |
| Storage requirement | Sealed with desiccant; less critical than for the polyamides[19] | Not documented |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 40 at break (printed XY, ISO 527)[1] | 79-95 printed in plane: Stratasys 79.2 (F900 T14) to 91.6 (F3300 N500) at break in XZ, ASTM D638; Prusament 95 +/- 3.5 at yield printed horizontal, ISO 527-1; 3DXTech quotes 56 (ISO 527)[5][4][3] |
| Young's modulusMPa | 1350 (printed XY, ISO 527) — the lowest modulus of the styrenics here[1] | 2300-3040 printed in plane: Prusament 2300 +/- 100 horizontal (ISO 527-1), Stratasys 2920-3040 in XZ (ASTM D638); 3DXTech quotes 2500[5][4][3] |
| Elongation at break% | 18 at break (printed XY, ISO 527)[1] | 4.0-4.1 at break in XZ (ASTM D638, Stratasys); Prusament gives 6.6 +/- 0.7 at yield printed horizontal (ISO 527-1); 3DXTech quotes 3[5][4][3] |
| Flexural strengthMPa | 70 (printed XY, ISO 178)[1] | 128 at 5 % strain (F900 T14) and 144 at break (F3300) printed XZ, ASTM D790; Prusament 98 +/- 6.5 horizontal and 138 +/- 5.3 vertical (ISO 178); 3DXTech quotes 110[5][4][3] |
| Flexural modulusMPa | 1600 (printed XY, ISO 178)[1] | 2910-3260 printed XZ (ASTM D790, Stratasys); Prusament 2300 horizontal and 2700 vertical (ISO 178); 3DXTech quotes 2510[5][4][3] |
| Charpy impact, notchedkJ/m² | Not documented | 3.4 ± 0.9 printed horizontal and 3.6 ± 0.4 printed vertical, ISO 179-1 notched (Prusament)[4] |
| Other impact data | Not documented | Izod notched 26.6-36.3 J/m XZ against 21.7-27.2 J/m ZX; unnotched 260-406 J/m XZ against 68-116 J/m ZX (printed, ASTM D256/D4812, Stratasys). Charpy unnotched 19.7 +/- 4.3 horizontal and 39 +/- 10 vertical (Prusament, ISO 179-1)[5][4] |
| Layer adhesion / Z tensileMPa | Not documented | 28-37 at break (printed ZX, ASTM D638, Stratasys F900 and F3300) against 72 +/- 5 at yield printed vertical (ISO 527-1, Prusament on the Pro HT90 with a 0.6 mm nozzle and 90 °C chamber) — a fourfold spread driven by chamber temperature and bead size[5][4] |
| Brittleness1–5 | Tough — absorbs impact, yields before breaking[1] | Brittle — snaps with little warning; notched Charpy only 3.4 kJ/m²[4] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Not documented | Shore D 83.5 (Prusa Polymers method); Rockwell M110 / R126 on extruded PEI stock (ASTM D785)[4][20] |
| Creep resistance / sustained load1–5 | Moderate — no printed-HIPS creep test found; Tg of 100 °C keeps room-temperature service far below softening[1][13] | Excellent — holds load for years. Printed coupons hold 215 °C heat deflection at 1.8 MPa (ASTM D648) and extruded PEI stock is rated 170 °C long-term service[5][20] |
| Fatigue / repeated-flex resistance1–5 | Moderate[1] | Not documented |
| Elasticity / flexibility1–5 | Rigid[1] | Rigid[4] |
| Z strength as % of XY% | Not documented | 36-40 (Stratasys ZX against XZ tensile at break, ASTM D638) against 76 (Prusament vertical against horizontal tensile yield, ISO 527-1)[5][4] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | Not documented | 207 (Prusament, ISO 75 at 0.45 MPa) to 217 (printed XY 216.9 and XZ 217.1, ASTM D648 Method B at 66 psi, Stratasys); 3DXTech quotes 208[4][5][3] |
| HDT at 1.8 MPa°C | Not documented | 194 (Prusament, ISO 75 at 1.8 MPa) to 215 (printed XY 215.1 and XZ 214.5, ASTM D648 Method B at 264 psi, Stratasys) — the highest heat deflection in the dataset[4][5] |
| Glass transition (Tg)°C | 100 (DSC)[1] | 209 (moulded plaque, ASTM D7426 inflection point, Stratasys); 217 (DSC, 3DXTech)[5][3] |
| Melting point / Vicat°C | Amorphous — no melting point[1] | Not documented |
| Continuous service temperature°C | Bounded by a glass transition of 100 °C; no loaded-bar service figure is published for HIPS[1] | 170 long-term service on extruded PEI stock, converted from 338 °F; 200 short term[20] |
| Thermal expansion (CTE)µm/m·K | Not documented | 36.1 (printed XY, -50 to 60 °C, ASTM E831), falling to 29.8 over 60-205 °C; ZX gives 32.5 over -50 to 110 °C and 16.2 over 110-165 °C[5] |
| Flammability / UL 94 | Flammable; no UL 94 rating published[1] | UL 94 V-0 at 1.5 mm, rated on the base resin[3] |
| Environment & Chemical | ||
| UV resistance1–5 | Months outdoors before embrittlement — polystyrene yellows and chalks under UV[21] | Not documented |
| Chemical resistance | Dissolves completely in d-limonene — the basis of its use as a soluble support[2] | Not documented |
| Food contact | Not food safe[21] | Not documented |
| Biodegradability / compostability | Not biodegradable[21] | Not documented |
| Recyclability | Not accepted in household plastic collection[21] | Not documented |
| Electrical & ESD properties | Surface resistance above 10¹³ ohm/sq — insulating (ASTM D257)[1] | Not documented |
| Health & Safety | ||
| Fume toxicity1–5 | High — hazardous VOC such as styrene; enclosure and filtration needed[22] | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[22] |
| VOC emission rateµg/min | 12–113 styrene, the range measured across ABS and the one HIPS filament tested[22] | Not documented |
| Ultrafine-particle emission rateparticles/min | ≈4 × 10⁹ median for the HIPS filament tested, an order of magnitude below ABS but forty times PLA[22] | Not documented |
| Hazardous species emitted | Styrene was the only dominant VOC identified for the HIPS filament tested[22] | Not documented |
| Ventilation / filtration requirement1–5 | Enclosure with carbon and HEPA filtration[22] | Ventilated room or enclosure recommended[22] |
| Post-Processing | ||
| Sanding & machining | Sands and paints readily, like ABS[21] | Not documented |
| Gluing & solvent welding | Solvent-welds with d-limonene, and with acetone via its polystyrene backbone[13][2] | Not documented |
| Vapour / chemical smoothing | d-limonene attacks the surface; acetone smoothing is far less effective than on ABS[2][13] | Not documented |
| Support material pairing | Used as the support material itself — dissolves in d-limonene, or breaks away from ABS and ASA[2] | Not documented |
| Solvents & Solubility | ||
| Soluble in | d-limonene, 12–24 h submerged with occasional agitation; acetone also dissolves it, and xylene does so at 23 °C.[23][24][25] | Chlorinated hydrocarbons — dichloromethane and chloroform — are solvents for polyetherimide. Laboratory reagents.[26][24] |
| Softened or crazed by | Limonene also disrupts layer adhesion in some ABS and ASA grades, so an ABS model can flake apart in the same bath.[27] | Acetone, MEK, benzene, toluene and butyl acetate craze or stress-crack it; alcohols, fuels and dilute acids do not.[24][26] |
| Solvent welding & smoothing agent | Limonene welds and lightly etches it; acetone welds through the polystyrene backbone but smooths less well than ABS.[23][27] | Dichloromethane is the only welding route, and it is a controlled carcinogen rather than a workshop material.[26][24] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- 3DXMAX HIPS Technical Data Sheet 3DXTech · 2026-08 · tds
- 3DXMAX HIPS — product page 3DXTech · 2026-08 · vendor
- ThermaX PEI 1010 Technical Data Sheet v4 3DXTech · 2026-08 · tds
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- ULTEM 1010 Resin — FDM Material Data Sheet Stratasys · 2026-06 · tds
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Push Plastic product catalogue Push Plastic · 2026-08 · vendor
- Kimya PEI-1010 Amber Yellow 1.75 mm 500 g igo3d · 2026-08 · vendor
- Prusa Prusament PEI 1010 Natural (NFC), 1.75 mm / 500 g 3DJAKE · 2026-08 · vendor
- 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
- IEMAI 3D PEI 1010 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- YXPOLYER HIPS product page YXPOLYER · 2026-08 · vendor
- HIPS — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
- ABS — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- Filament Material Guide Prusa Knowledge Base · 2026-08 · doc
- THERMAX PEI 1010 — product page (print recommendations) 3DXTech · 2026-08 · doc
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- TECAPEI natural (PEI) — stock shape properties Ensinger · 2026-08 · tds
- ABS — material basics Polymaker Wiki · 2026-08 · doc
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- D-Limonene — FDM post-processing guide Filament2Print · 2026-08 · review
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- US 5,278,282 Polymer recycling by selective dissolution — xylene dissolution temperatures Nauman & Lynch, Rensselaer Polytechnic Institute · 1994-01 · paper
- Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
- HIPS — Knowledge Base Prusa Research · 2026-08 · doc