Filament comparison
ASA vs PEI 1010
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | ASAASA | PEI (ULTEM 1010)HIGHTEMP |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $28.98/kg median; $17.99–$50.00/kg across 14 dated product listings | $281.22/kg median; $195.00–$698.00/kg across 6 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Acrylonitrile styrene acrylate — ABS with the butadiene rubber phase replaced by an acrylate rubber that has no UV-vulnerable double bonds[1][2] | Polyetherimide, ULTEM 1010 grade — the higher-temperature, food- and medical-contact PEI[3][4] |
| Densityg/cm³ | 1.05 (Bambu Lab) to 1.13 (PolyLite ASA), ISO 1183; Prusament 1.07[5][6][2] | 1.27 (ISO 1183, 3DXTech and Prusament); 1.29 specific gravity on moulded plaques (ASTM D792, Stratasys)[3][4][7] |
| Typical priceUSD/kg | 1 kg spools cluster near 30[8][9][10] | 1 kg-equivalent spools span 195–698; the middle of the market is about 270[11][12][13][14][15] |
| Price range across brandsUSD/kg | 18–50 across brands; IEMAI 18, SUNLU 18, Ambrosia 23, Polymaker 26, Bambu Lab 30, YXPOLYER 30, Prusament 41, 3DXTech 50[16][9][8][17][10][11][18][19][20] | 195-698 across brands and grades; 3DXTech ThermaX PEI 1010 195 at 2 kg, IEMAI 3D 223 at 1 kg, 3D4Makers 270 at 2 kg, Prusament 292 at 500 g, Kimya 347 at 500 g, 3DXTech ESD-PEI 1010 698 at 500 g[11][12][13][14][15] |
| Market availability1–5 | Stocked by most mainstream brands[8][9][11][10] | Niche, a handful of specialist brands[11][12][13][14] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 0.8, 1, 4 and 10 kg spools[11][10][8] | 1.75 and 2.85 mm; 200 g to 2 kg spools, plus Stratasys canisters[11][14][7] |
| Typical applications | Outdoor fittings, signage, automotive exterior trim and anything that has to hold colour and strength in sunlight[21][1] | Autoclavable tooling, food-contact fixtures and parts that must hold load near 200 °C[4] |
| Diameter tolerance± mm | ±0.04 (Prusament)[2] | Not documented |
| Printing Parameters | ||
| Nozzle temperature°C | 230–270 across brands; Prusament 260 ± 10, Bambu Lab 240–270, PolyLite 230–260[5][6][2] | 410 ± 10 (Prusament) — the hottest nozzle in the dataset[4] |
| Bed temperature°C | 75–110; Prusament 110 ± 5, Bambu Lab 80–100, PolyLite 75–95[5][6][2] | 140–160 (Prusament); 130–140 (3DXTech)[4][3] |
| Enclosure / chamber requirement1–5 | Enclosure recommended — Polymaker calls a chamber needed at ambient temperature, Bambu Lab requires an enclosed printer and rules out its P1P and A-series machines[6][22] | Actively heated chamber required — Prusa specifies 90 °C[4] |
| Recommended chamber temperature°C | 45–60 (Bambu Lab)[5] | 90 (Prusament)[4] |
| Part cooling fan | Low — Prusament 30 % within a 0–50 % range, Bambu Lab 0–80 %, PolyLite off[2][5][6] | Not documented |
| Bed surface & adhesion aid | Satin, smooth PEI or powder-coated sheet with a glue stick; Prusa advises a 3 mm or taller brim on large parts[2][22] | PA nylon sheet or powder-coated sheet with high-temperature glue (Prusament)[4] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | 10–16 (PrusaSlicer guidance for ABS/ASA)[23] | Not documented |
| Warping tendency1–5 | High — enclosure needed for reliable large parts; Prusa recommends a tall brim and Bambu Lab attributes cracking to cooling stress exceeding interlayer adhesion[2][22] | Severe — heated chamber needed[4] |
| Bed-adhesion difficulty1–5 | Needs a specific surface plus adhesive[2][22] | Not documented |
| Stringing / oozing tendency1–5 | Slight[6] | Not documented |
| Overall printing difficulty1–5 | Intermediate — dry filament and a tuned profile[22][2] | Expert / industrial hardware only[4][24] |
| Extruder requirement | Not documented | A hot end rated to 420 °C, a heated chamber and a high-temperature bed; Prusa dries the filament at 150 °C for 6–8 h before printing[4] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely[22] | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[4] |
| Abrasiveness1–5 | Non-abrasive[22] | Non-abrasive when unfilled[3] |
| Nozzle clog risk1–5 | Low — no special hot-end required and clogging is not among the listed drawbacks; Prusa lists no drybox and no hardened nozzle[25][26] | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 150 °C pre-dry before every print[27] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[25] | Not documented |
| Hotend requirement | No special hot-end required[25] | Not documented |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Moderate — 0.45 % saturated at 25 °C / 55 % RH (Bambu Lab) and 0.40 % equilibrium (Polymaker); Prusa measures only 0.17 % after 7 days at 22 % RH[5][6][2] | Not documented |
| Equilibrium moisture content at ~50 % RH% | 0.45 saturated at 25 °C / 55 % RH (Bambu Lab); 0.40 equilibrium (Polymaker); 0.17 after 7 days at 24 °C / 22 % RH (Prusa)[5][6][2] | 0.4 in 24 h and 0.7 in 7 days at 24 °C and 22 % RH (Prusament)[4] |
| Drying temperature & time | 80 °C for 8 h (Bambu Lab); 70 °C for 7 h (Polymaker)[5][6] | 150 °C for 6–8 h (Prusament) — the hottest drying schedule in the dataset[4] |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing, rough surface and weak layers[28] | Not documented |
| Effect of moisture on strength | No dry-versus-conditioned figures are published for ASA; Polymaker groups the styrenics as moderate-sensitivity and the loss shows as poor layer adhesion rather than a stated strength delta[28] | No dry-versus-conditioned figures are published; 3DXTech mandates a 150 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[27] |
| Storage requirement | Sealed with desiccant; Polymaker rates the styrenics moderate-sensitivity[28] | Not documented |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 37 ± 3 (Bambu Lab) to 43.8 (PolyLite) printed XY, ISO 527; Prusament 42 ± 1 at yield; Formfutura quotes 47.5 at yield[5][6][2][29] | 79-95 printed in plane: Stratasys 79.2 (F900 T14) to 91.6 (F3300 N500) at break in XZ, ASTM D638; Prusament 95 +/- 3.5 at yield printed horizontal, ISO 527-1; 3DXTech quotes 56 (ISO 527)[7][4][3] |
| Young's modulusMPa | 2379 (PolyLite) to 2450 (Bambu Lab) printed XY, ISO 527; Prusament 1600, Formfutura 2020[5][6][2][29] | 2300-3040 printed in plane: Prusament 2300 +/- 100 horizontal (ISO 527-1), Stratasys 2920-3040 in XZ (ASTM D638); 3DXTech quotes 2500[7][4][3] |
| Elongation at break% | 6.7 (PolyLite) to 9.2 (Bambu Lab) at break, printed XY, ISO 527; Formfutura quotes 15 at break, Prusament 3.4 at yield[5][6][29][2] | 4.0-4.1 at break in XZ (ASTM D638, Stratasys); Prusament gives 6.6 +/- 0.7 at yield printed horizontal (ISO 527-1); 3DXTech quotes 3[7][4][3] |
| Flexural strengthMPa | 64 ± 1 printed horizontal (Prusament, ISO 178); Bambu Lab 65 ± 5, PolyLite 73.4[2][5][6] | 128 at 5 % strain (F900 T14) and 144 at break (F3300) printed XZ, ASTM D790; Prusament 98 +/- 6.5 horizontal and 138 +/- 5.3 vertical (ISO 178); 3DXTech quotes 110[7][4][3] |
| Flexural modulusMPa | 1920 ± 130 (Bambu Lab) to 3206 (PolyLite) printed XY, ISO 178; Prusament 2000[5][6][2] | 2910-3260 printed XZ (ASTM D790, Stratasys); Prusament 2300 horizontal and 2700 vertical (ISO 178); 3DXTech quotes 2510[7][4][3] |
| Charpy impact, notchedkJ/m² | 10.3 (PolyLite) to 19.6 (Bambu Lab) printed XY, ISO 179, notched; Prusament 12 ± 1, Formfutura 18[6][5][2][29] | 3.4 ± 0.9 printed horizontal and 3.6 ± 0.4 printed vertical, ISO 179-1 notched (Prusament)[4] |
| Other impact data | Charpy unnotched 25 ± 3 printed horizontal and 38 ± 11 printed vertical (Prusament, ISO 179-1); Bambu Lab 41.0 ± 2.3 printed XY[2][5] | Izod notched 26.6-36.3 J/m XZ against 21.7-27.2 J/m ZX; unnotched 260-406 J/m XZ against 68-116 J/m ZX (printed, ASTM D256/D4812, Stratasys). Charpy unnotched 19.7 +/- 4.3 horizontal and 39 +/- 10 vertical (Prusament, ISO 179-1)[7][4] |
| Layer adhesion / Z tensileMPa | 11 ± 1 (Prusa interlayer adhesion test); 31 ± 4 (Bambu Lab) and 32 (PolyLite) printed Z tensile, ISO 527[2][5][6] | 28-37 at break (printed ZX, ASTM D638, Stratasys F900 and F3300) against 72 +/- 5 at yield printed vertical (ISO 527-1, Prusament on the Pro HT90 with a 0.6 mm nozzle and 90 °C chamber) — a fourfold spread driven by chamber temperature and bead size[7][4] |
| Brittleness1–5 | Tough — absorbs impact, yields before breaking[5][2] | Brittle — snaps with little warning; notched Charpy only 3.4 kJ/m²[4] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | 78 Shore D (Prusa Polymers method)[2] | Shore D 83.5 (Prusa Polymers method); Rockwell M110 / R126 on extruded PEI stock (ASTM D785)[4][30] |
| Creep resistance / sustained load1–5 | Moderate — no printed-ASA creep test found; Tg of 98 °C keeps room-temperature service far below softening, unlike PLA[6][2] | Excellent — holds load for years. Printed coupons hold 215 °C heat deflection at 1.8 MPa (ASTM D648) and extruded PEI stock is rated 170 °C long-term service[7][30] |
| Fatigue / repeated-flex resistance1–5 | Moderate — fatigue limit at 25 % of tensile strength (8 MPa) on printed specimens, the best of the four polymers in that study[31] | Not documented |
| Elasticity / flexibility1–5 | Rigid[5] | Rigid[4] |
| Z strength as % of XY% | 84 (Bambu Lab, printed Z against XY tensile); 73 for PolyLite ASA[5][6] | 36-40 (Stratasys ZX against XZ tensile at break, ASTM D638) against 76 (Prusament vertical against horizontal tensile yield, ISO 527-1)[7][4] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 93 (Prusament) to 103 (PolyLite), ISO 75 at 0.45 MPa; Bambu Lab 100[2][6][5] | 207 (Prusament, ISO 75 at 0.45 MPa) to 217 (printed XY 216.9 and XZ 217.1, ASTM D648 Method B at 66 psi, Stratasys); 3DXTech quotes 208[4][7][3] |
| HDT at 1.8 MPa°C | 86 (Prusament) to 100 (PolyLite), ISO 75 at 1.8 MPa; Bambu Lab 92[2][6][5] | 194 (Prusament, ISO 75 at 1.8 MPa) to 215 (printed XY 215.1 and XZ 214.5, ASTM D648 Method B at 264 psi, Stratasys) — the highest heat deflection in the dataset[4][7] |
| Glass transition (Tg)°C | 98 (PolyLite, DSC)[6] | 209 (moulded plaque, ASTM D7426 inflection point, Stratasys); 217 (DSC, 3DXTech)[7][3] |
| Melting point / Vicat°C | Amorphous — no melting point; Vicat 105 (PolyLite, ISO 306)[6] | Not documented |
| Continuous service temperature°C | 93 — Prusa publishes this as the temperature resistance of Prusament ASA[32] | 170 long-term service on extruded PEI stock, converted from 338 °F; 200 short term[30] |
| Thermal expansion (CTE)µm/m·K | 69 ± 17 in XY and 115 ± 24 in the build direction (printed, TMA, 40–70 °C)[33] | 36.1 (printed XY, -50 to 60 °C, ASTM E831), falling to 29.8 over 60-205 °C; ZX gives 32.5 over -50 to 110 °C and 16.2 over 110-165 °C[7] |
| Flammability / UL 94 | Flammable; no UL 94 rating published for standard ASA[5] | UL 94 V-0 at 1.5 mm, rated on the base resin[3] |
| Environment & Chemical | ||
| UV resistance1–5 | Excellent — designed for permanent outdoor use. After 1000 h of QUV exposure to ASTM G154 Stratasys measured yield strength falling only from 30.5 to 30.3 MPa and stress at break by 3.0 %[21] | Not documented |
| Outdoor durability | 1000 h QUV per ASTM G154, cycling 8 h at 60 °C and 4 h at 50 °C with condensation: yield 30.5 → 30.3 MPa, stress at break 30.5 → 29.5 MPa, elongation 2.8 → 2.3 %, modulus 1.82 → 1.95 GPa[21] | Not documented |
| Chemical resistance | Good against weak acids, weak alkalis, oils and grease; dissolved by acetone[6] | Not documented |
| Water / humidity resistance in service1–5 | Good — minor absorption[5] | Not documented |
| Food contact | Not food safe[1] | Not documented |
| Biodegradability / compostability | Not biodegradable[1] | Not documented |
| Recyclability | Not accepted in household plastic collection[1] | Not documented |
| Health & Safety | ||
| Fume toxicity1–5 | High — hazardous VOC such as styrene; enclosure and filtration needed[34][22] | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[34] |
| VOC emission rateµg/min | 12–113 styrene, the range measured across the styrenic filaments tested; ASA itself was not among them[34] | Not documented |
| Ultrafine-particle emission rateparticles/min | 2 × 10¹⁰ to 9 × 10¹⁰ median for ABS, the closest styrenic tested; ASA itself was not measured[34] | Not documented |
| Hazardous species emitted | Styrene. Bambu Lab states ABS and ASA release harmful gases such as styrene at printing temperature, which can be toxic and cause dizziness or nausea. Azimi et al. measured styrene from every styrenic filament tested but did not test ASA itself[22][34] | Not documented |
| Ventilation / filtration requirement1–5 | Enclosure with carbon and HEPA filtration[34][22] | Ventilated room or enclosure recommended[34] |
| Post-Processing | ||
| Sanding & machining | Sands well and takes filler before painting[1] | Not documented |
| Gluing & solvent welding | Solvent-welds with acetone[6] | Not documented |
| Vapour / chemical smoothing | Acetone vapour smoothing works — ASA dissolves in acetone[6] | Not documented |
| Support material pairing | HIPS breaks away or dissolves in d-limonene; Bambu Lab sells a dedicated Support for ABS that also serves ASA[22] | Not documented |
| Dimensional accuracy & detail | Warping and cooling-stress cracking are the accuracy limits; Stratasys notes the matte finish as a deliberate aesthetic advantage[22][21] | Not documented |
| Solvents & Solubility | ||
| Soluble in | Acetone dissolves it (Polymaker); MEK, THF, ethyl acetate and the chlorinated solvents dissolve the styrenic backbone.[35][6] | Chlorinated hydrocarbons — dichloromethane and chloroform — are solvents for polyetherimide. Laboratory reagents.[36][35] |
| Softened or crazed by | Limonene attacks some grades — Prusa reports Prusament ASA Orange flaking apart as layer adhesion fails.[37] | Acetone, MEK, benzene, toluene and butyl acetate craze or stress-crack it; alcohols, fuels and dilute acids do not.[35][36] |
| Solvent welding & smoothing agent | Acetone vapour, ~20 min at 80 °C over 5 mm of liquid (15–40 min across brands); layer adhesion up, tensile slightly down.[38] | Dichloromethane is the only welding route, and it is a controlled carcinogen rather than a workshop material.[36][35] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- ASA — material basics Polymaker Wiki · 2026-08 · doc
- Prusament ASA Technical Datasheet v1.1 Prusa Polymers · 2024-05 · tds
- ThermaX PEI 1010 Technical Data Sheet v4 3DXTech · 2026-08 · tds
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- Bambu Filament Technical Data Sheet V3.0 — ASA Bambu Lab · 2026-08 · tds
- PolyLite ASA Technical Data Sheet Polymaker · 2024-11 · tds
- ULTEM 1010 Resin — FDM Material Data Sheet Stratasys · 2026-06 · tds
- ASA — product page Bambu Lab US Store · 2026-08 · vendor
- Polymaker product catalogue Polymaker · 2026-08 · vendor
- Printed Solid product catalogue Printed Solid · 2026-08 · vendor
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Kimya PEI-1010 Amber Yellow 1.75 mm 500 g igo3d · 2026-08 · vendor
- Prusa Prusament PEI 1010 Natural (NFC), 1.75 mm / 500 g 3DJAKE · 2026-08 · vendor
- 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
- IEMAI 3D PEI 1010 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- Filastruder product catalogue Filastruder · 2026-08 · vendor
- ZYLtech ASA-GF Glass Fiber filament — product page ZYLtech · 2026-08 · vendor
- IEMAI ASA 3D Printing Filament product page IEMAI 3D · 2026-08 · vendor
- SUNLU ASA 3D Printer Filament 1 kg SUNLU · 2026-08 · vendor
- YXPOLYER ASA Purple product page YXPOLYER · 2026-08 · vendor
- ASA — FDM Material Data Sheet (includes 1000 h QUV exposure results) Stratasys · 2026-08 · tds
- ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
- Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- ASA — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Filament Material Guide Prusa Knowledge Base · 2026-08 · doc
- THERMAX PEI 1010 — product page (print recommendations) 3DXTech · 2026-08 · doc
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- ApolloX Technical Data Sheet Formfutura · 2026-08 · tds
- TECAPEI natural (PEI) — stock shape properties Ensinger · 2026-08 · tds
- Mechanical, Fatigue, and Thermal Characterization of ASA, Nylon 12, PC and PC-ABS Manufactured by Fused Filament Fabrication (FFF) Polymers 18(2):302 · 2026-01 · paper
- Prusament ASA — material page Prusa Polymers · 2026-08 · doc
- Basalt Fiber Composites with Reduced Thermal Expansion for Additive Manufacturing Polymers 14(15):3216 · 2022-08 · paper
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
- HIPS — Knowledge Base Prusa Research · 2026-08 · doc
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc