Filament comparison
ASA vs PC-FR
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | ASAASA | Flame-retardant PC (PC-FR)PC |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $28.98/kg median; $17.99–$50.00/kg across 14 dated product listings | $87.50/kg median; $54.99–$224.00/kg across 4 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Acrylonitrile styrene acrylate — ABS with the butadiene rubber phase replaced by an acrylate rubber that has no UV-vulnerable double bonds[1][2] | Flame-retardant polycarbonate. Polymaker builds its grade on Covestro's Makrolon family and rates it UL 94 V-0[3][4] |
| Densityg/cm³ | 1.05 (Bambu Lab) to 1.13 (PolyLite ASA), ISO 1183; Prusament 1.07[5][6][2] | 1.18 (Bambu Lab) and 1.2 (Polymaker), ISO 1183[4][3] |
| Typical priceUSD/kg | 1 kg spools cluster near 30[7][8][9] | 1 kg-equivalent spools span 55–224; the two mainstream 1 kg grades are 55 and the industrial grades 120–224[4][8] |
| Price range across brandsUSD/kg | 18–50 across brands; IEMAI 18, SUNLU 18, Ambrosia 23, Polymaker 26, Bambu Lab 30, YXPOLYER 30, Prusament 41, 3DXTech 50[10][8][7][11][9][12][13][14][15] | 55–224 across brands; Bambu Lab and Polymaker 55, 3DXTech FR PC/ABS 120, 3DXLABS FR-PC 224[4][8][12] |
| Market availability1–5 | Stocked by most mainstream brands[7][8][12][9] | Available from several mainstream brands[4][8][12] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 0.8, 1, 4 and 10 kg spools[12][9][7] | 1.75 mm; 0.75 and 1 kg spools[8][12][4] |
| Typical applications | Outdoor fittings, signage, automotive exterior trim and anything that has to hold colour and strength in sunlight[16][1] | Electrical enclosures, transport interiors and battery housings that must meet a flammability rating[3][4] |
| Diameter tolerance± mm | ±0.04 (Prusament)[2] | ±0.03 (Bambu Lab PC FR)[4] |
| Printing Parameters | ||
| Nozzle temperature°C | 230–270 across brands; Prusament 260 ± 10, Bambu Lab 240–270, PolyLite 230–260[5][6][2] | 260–280 (Bambu Lab); 250–270 (Polymaker)[4][3] |
| Bed temperature°C | 75–110; Prusament 110 ± 5, Bambu Lab 80–100, PolyLite 75–95[5][6][2] | 90–110 (Bambu Lab); 90–105 (Polymaker)[4][3] |
| Enclosure / chamber requirement1–5 | Enclosure recommended — Polymaker calls a chamber needed at ambient temperature, Bambu Lab requires an enclosed printer and rules out its P1P and A-series machines[6][17] | Enclosure required (passive) — Bambu Lab specifies a 45–60 °C chamber, Polymaker 70–100 °C[4][3] |
| Recommended chamber temperature°C | 45–60 (Bambu Lab)[5] | 45–60 (Bambu Lab); 70–100 (Polymaker)[4][3] |
| Part cooling fan | Low — Prusament 30 % within a 0–50 % range, Bambu Lab 0–80 %, PolyLite off[2][5][6] | 0–60 % (Bambu Lab)[4] |
| Bed surface & adhesion aid | Satin, smooth PEI or powder-coated sheet with a glue stick; Prusa advises a 3 mm or taller brim on large parts[2][17] | Smooth or textured PEI plate (Bambu Lab)[4] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | 10–16 (PrusaSlicer guidance for ABS/ASA)[18] | 24 at Bambu Lab's 300 mm/s cap on a 0.4 mm nozzle at 0.2 mm layer[4][18] |
| Warping tendency1–5 | High — enclosure needed for reliable large parts; Prusa recommends a tall brim and Bambu Lab attributes cracking to cooling stress exceeding interlayer adhesion[2][17] | Severe — heated chamber needed[3][17] |
| Bed-adhesion difficulty1–5 | Needs a specific surface plus adhesive[2][17] | Needs a specific surface plus adhesive[19][20] |
| Stringing / oozing tendency1–5 | Slight[6] | Moderate — retraction tuning needed; Polymaker flags stringing as a common PC problem[20] |
| Overall printing difficulty1–5 | Intermediate — dry filament and a tuned profile[17][2] | Advanced — enclosure, hardware upgrades, tuning[4][17] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely[17] | Brass fine indefinitely[17] |
| Abrasiveness1–5 | Non-abrasive[17] | Non-abrasive[3] |
| Nozzle clog risk1–5 | Low — no special hot-end required and clogging is not among the listed drawbacks; Prusa lists no drybox and no hardened nozzle[21][22] | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a 6 h pre-dry at 80 °C[23] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[21] | Slightly sensitive[19] |
| Hotend requirement | No special hot-end required[21] | All-metal hot end required (Simplify3D)[19] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Moderate — 0.45 % saturated at 25 °C / 55 % RH (Bambu Lab) and 0.40 % equilibrium (Polymaker); Prusa measures only 0.17 % after 7 days at 22 % RH[5][6][2] | Low (0.1–0.3 %) — 0.12 % saturated at 25 °C / 55 % RH (Bambu Lab), half that of unfilled Bambu Lab PC[4][24] |
| Equilibrium moisture content at ~50 % RH% | 0.45 saturated at 25 °C / 55 % RH (Bambu Lab); 0.40 equilibrium (Polymaker); 0.17 after 7 days at 24 °C / 22 % RH (Prusa)[5][6][2] | 0.12 saturated at 25 °C / 55 % RH (Bambu Lab)[4] |
| Drying temperature & time | 80 °C for 8 h (Bambu Lab); 70 °C for 7 h (Polymaker)[5][6] | 75 °C for 6 h (Polymaker)[3] |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing, rough surface and weak layers[25] | Bubbling and popping at the nozzle, stringing and a rough surface[25] |
| Effect of moisture on strength | No dry-versus-conditioned figures are published for ASA; Polymaker groups the styrenics as moderate-sensitivity and the loss shows as poor layer adhesion rather than a stated strength delta[25] | No dry-versus-conditioned figures are published. Polymaker calls PC highly hygroscopic and requires a 70–80 °C dry for 6–8 h; run wet, the loss shows as surface defects and poor layer adhesion[20][25] |
| Storage requirement | Sealed with desiccant; Polymaker rates the styrenics moderate-sensitivity[25] | Airtight containers with desiccant to prevent reabsorption[20] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 37 ± 3 (Bambu Lab) to 43.8 (PolyLite) printed XY, ISO 527; Prusament 42 ± 1 at yield; Formfutura quotes 47.5 at yield[5][6][2][26] | 60 ± 4 (Bambu Lab) and 67 ± 4.5 (Polymaker) printed XY, ISO 527[4][3] |
| Young's modulusMPa | 2379 (PolyLite) to 2450 (Bambu Lab) printed XY, ISO 527; Prusament 1600, Formfutura 2020[5][6][2][26] | 1670 ± 40 (Bambu Lab) and 2634 ± 182 (Polymaker) printed XY, ISO 527[4][3] |
| Elongation at break% | 6.7 (PolyLite) to 9.2 (Bambu Lab) at break, printed XY, ISO 527; Formfutura quotes 15 at break, Prusament 3.4 at yield[5][6][26][2] | 2.4 ± 0.3 (Bambu Lab) and 3.49 ± 0.7 (Polymaker) at break, printed XY, ISO 527 — the retardant roughly halves unfilled PC's elongation[4][3][27] |
| Flexural strengthMPa | 64 ± 1 printed horizontal (Prusament, ISO 178); Bambu Lab 65 ± 5, PolyLite 73.4[2][5][6] | 96.6 ± 1.3 printed XY, ISO 178 (Polymaker)[3] |
| Flexural modulusMPa | 1920 ± 130 (Bambu Lab) to 3206 (PolyLite) printed XY, ISO 178; Prusament 2000[5][6][2] | 2518 ± 53 printed XY, ISO 178 (Polymaker)[3] |
| Charpy impact, notchedkJ/m² | 10.3 (PolyLite) to 19.6 (Bambu Lab) printed XY, ISO 179, notched; Prusament 12 ± 1, Formfutura 18[6][5][2][26] | 11.7 ± 1.6 printed XY, ISO 179, notched (Polymaker)[3] |
| Other impact data | Charpy unnotched 25 ± 3 printed horizontal and 38 ± 11 printed vertical (Prusament, ISO 179-1); Bambu Lab 41.0 ± 2.3 printed XY[2][5] | Notched Charpy 7.5 ± 1.6 kJ/m² at −30 °C printed XY (Polymaker, ISO 179-1/1eA)[3] |
| Layer adhesion / Z tensileMPa | 11 ± 1 (Prusa interlayer adhesion test); 31 ± 4 (Bambu Lab) and 32 (PolyLite) printed Z tensile, ISO 527[2][5][6] | 21 ± 3 (Bambu Lab) and 46 ± 4.8 (Polymaker) printed Z, ISO 527[4][3] |
| Brittleness1–5 | Tough — absorbs impact, yields before breaking[5][2] | Moderate[4][3] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | 78 Shore D (Prusa Polymers method)[2] | Rockwell 70 (118) — the source does not name the scales and Shore D 79 on extruded unfilled PC stock (ASTM D785, D2240); no figure is published for a flame-retardant filament[28] |
| Creep resistance / sustained load1–5 | Moderate — no printed-ASA creep test found; Tg of 98 °C keeps room-temperature service far below softening, unlike PLA[6][2] | Good. Moulded unfilled PC sustained 41 MPa tensile creep at room temperature without breaking, but the retardant package drops the glass transition to 115 °C in Polymaker's grade, so the unfilled rating is not carried over in full[29][3] |
| Fatigue / repeated-flex resistance1–5 | Moderate — fatigue limit at 25 % of tensile strength (8 MPa) on printed specimens, the best of the four polymers in that study[30] | Not documented |
| Elasticity / flexibility1–5 | Rigid[5] | Rigid[3] |
| Z strength as % of XY% | 84 (Bambu Lab, printed Z against XY tensile); 73 for PolyLite ASA[5][6] | 35 (Bambu Lab) to 69 (Polymaker), printed[4][3] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 93 (Prusament) to 103 (PolyLite), ISO 75 at 0.45 MPa; Bambu Lab 100[2][6][5] | 110 (Polymaker) and 113 (Bambu Lab), ISO 75 at 0.45 MPa[3][4] |
| HDT at 1.8 MPa°C | 86 (Prusament) to 100 (PolyLite), ISO 75 at 1.8 MPa; Bambu Lab 92[2][6][5] | 107 (Polymaker) and 108 (Bambu Lab), ISO 75 at 1.8 MPa[3][4] |
| Glass transition (Tg)°C | 98 (PolyLite, DSC)[6] | 115 (Polymaker) and 145 (Bambu Lab), DSC[3][4] |
| Melting point / Vicat°C | Amorphous — no melting point; Vicat 105 (PolyLite, ISO 306)[6] | Amorphous — no melting point; Vicat 114 (Bambu Lab, ISO 306)[4] |
| Continuous service temperature°C | 93 — Prusa publishes this as the temperature resistance of Prusament ASA[31] | 113 — Prusa publishes this as the temperature resistance of Prusament PC Blend[32] |
| Thermal expansion (CTE)µm/m·K | 69 ± 17 in XY and 115 ± 24 in the build direction (printed, TMA, 40–70 °C)[33] | 68.4 on extruded unfilled PC stock (ASTM D696; source states 3.8e-5 in/in/°F); no figure is published for a flame-retardant grade[28] |
| Flammability / UL 94 | Flammable; no UL 94 rating published for standard ASA[5] | UL 94 V-0 (Polymaker PolyMax PC-FR); 3DXTech rates its FR PC/ABS V-0 at 1.5 mm on the base resin[3][34] |
| Environment & Chemical | ||
| UV resistance1–5 | Excellent — designed for permanent outdoor use. After 1000 h of QUV exposure to ASTM G154 Stratasys measured yield strength falling only from 30.5 to 30.3 MPa and stress at break by 3.0 %[16] | Degrades within weeks outdoors unless stabilised[20] |
| Outdoor durability | 1000 h QUV per ASTM G154, cycling 8 h at 60 °C and 4 h at 50 °C with condensation: yield 30.5 → 30.3 MPa, stress at break 30.5 → 29.5 MPa, elongation 2.8 → 2.3 %, modulus 1.82 → 1.95 GPa[16] | Not documented |
| Chemical resistance | Good against weak acids, weak alkalis, oils and grease; dissolved by acetone[6] | Withstands oils, solvents and fuels; Polymaker rates it good against weak acids[20] |
| Water / humidity resistance in service1–5 | Good — minor absorption[5] | Not documented |
| Food contact | Not food safe[1] | Bisphenol-A polycarbonate is not offered as food-contact filament[20] |
| Biodegradability / compostability | Not biodegradable[1] | Not biodegradable[20] |
| Recyclability | Not accepted in household plastic collection[1] | Mechanically recyclable but not accepted in household plastic collection[20] |
| Health & Safety | ||
| Fume toxicity1–5 | High — hazardous VOC such as styrene; enclosure and filtration needed[35][17] | Moderate — measurable VOCs and UFPs, ventilation advised[35] |
| VOC emission rateµg/min | 12–113 styrene, the range measured across the styrenic filaments tested; ASA itself was not among them[35] | Not documented |
| Ultrafine-particle emission rateparticles/min | 2 × 10¹⁰ to 9 × 10¹⁰ median for ABS, the closest styrenic tested; ASA itself was not measured[35] | ≈4 × 10¹⁰ median — the highest ultrafine-particle rate of the nine filaments in the chamber study, above every ABS tested[35] |
| Hazardous species emitted | Styrene. Bambu Lab states ABS and ASA release harmful gases such as styrene at printing temperature, which can be toxic and cause dizziness or nausea. Azimi et al. measured styrene from every styrenic filament tested but did not test ASA itself[17][35] | Not documented |
| Ventilation / filtration requirement1–5 | Enclosure with carbon and HEPA filtration[35][17] | Ventilated room or enclosure recommended[35][17] |
| Post-Processing | ||
| Sanding & machining | Sands well and takes filler before painting[1] | Sands and machines well; the toughness means it cuts rather than chips[19] |
| Gluing & solvent welding | Solvent-welds with acetone[6] | Cyanoacrylate; dichloromethane solvent-welds PC but is a laboratory reagent[19] |
| Vapour / chemical smoothing | Acetone vapour smoothing works — ASA dissolves in acetone[6] | No practical vapour smoothing[19] |
| Support material pairing | HIPS breaks away or dissolves in d-limonene; Bambu Lab sells a dedicated Support for ABS that also serves ASA[17] | Prints its own supports; 3DXTech sells a dedicated PC break-away support[19] |
| Dimensional accuracy & detail | Warping and cooling-stress cracking are the accuracy limits; Stratasys notes the matte finish as a deliberate aesthetic advantage[17][16] | Not documented |
| Solvents & Solubility | ||
| Soluble in | Acetone dissolves it (Polymaker); MEK, THF, ethyl acetate and the chlorinated solvents dissolve the styrenic backbone.[36][6] | Dichloromethane, chloroform, DMF and dioxane dissolve it outright (Covestro, 6 days at 23 °C). Laboratory reagents.[37] |
| Softened or crazed by | Limonene attacks some grades — Prusa reports Prusament ASA Orange flaking apart as layer adhesion fails.[38] | Methanol, butyl acetate, ether, 1 % NaOH and phthalate plasticisers stress-crack it; acetone, MEK and xylene swell it.[37] |
| Solvent welding & smoothing agent | Acetone vapour, ~20 min at 80 °C over 5 mm of liquid (15–40 min across brands); layer adhesion up, tensile slightly down.[39] | Dichloromethane cement welds PC — 16.5 MPa lap shear at one week (IPS Weld-On 3). A controlled carcinogen.[40] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- ASA — material basics Polymaker Wiki · 2026-08 · doc
- Prusament ASA Technical Datasheet v1.1 Prusa Polymers · 2024-05 · tds
- PolyMax PC-FR Technical Data Sheet V5.5 Polymaker · 2024-11 · tds
- Bambu Filament Technical Data Sheet V1.0 — PC FR Bambu Lab · 2026-08 · tds
- Bambu Filament Technical Data Sheet V3.0 — ASA Bambu Lab · 2026-08 · tds
- PolyLite ASA Technical Data Sheet Polymaker · 2024-11 · tds
- ASA — product page Bambu Lab US Store · 2026-08 · vendor
- Polymaker product catalogue Polymaker · 2026-08 · vendor
- Printed Solid product catalogue Printed Solid · 2026-08 · vendor
- Filastruder product catalogue Filastruder · 2026-08 · vendor
- ZYLtech ASA-GF Glass Fiber filament — product page ZYLtech · 2026-08 · vendor
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- IEMAI ASA 3D Printing Filament product page IEMAI 3D · 2026-08 · vendor
- SUNLU ASA 3D Printer Filament 1 kg SUNLU · 2026-08 · vendor
- YXPOLYER ASA Purple product page YXPOLYER · 2026-08 · vendor
- ASA — FDM Material Data Sheet (includes 1000 h QUV exposure results) Stratasys · 2026-08 · tds
- ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
- Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
- Polycarbonate — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- PC — material basics Polymaker Wiki · 2026-08 · doc
- ASA — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Filament Material Guide Prusa Knowledge Base · 2026-08 · doc
- 3DXTech Firewire FR-PC/ABS product page 3DXTech · 2026-08 · vendor
- Bambu Filament Technical Data Sheet V2.0 — PC Bambu Lab · 2026-08 · tds
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- ApolloX Technical Data Sheet Formfutura · 2026-08 · tds
- PolyLite PC Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- TECANAT natural (PC) — stock shape properties Ensinger · 2026-08 · tds
- Experimental data for creep and dynamic mechanical properties of polycarbonate and polycarbonate/ABS Data in Brief 42:108264 · 2022-06 · paper
- Mechanical, Fatigue, and Thermal Characterization of ASA, Nylon 12, PC and PC-ABS Manufactured by Fused Filament Fabrication (FFF) Polymers 18(2):302 · 2026-01 · paper
- Prusament ASA — material page Prusa Polymers · 2026-08 · doc
- Prusament PC Blend Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
- Basalt Fiber Composites with Reduced Thermal Expansion for Additive Manufacturing Polymers 14(15):3216 · 2022-08 · paper
- Firewire Flame Retardant PC/ABS Technical Data Sheet Rev 3.0 3DXTech · 2026-08 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- Makrolon — The chemical resistance (Makrolon 2800, 6 days at 23 °C and 50 °C) Covestro · 2016-12 · tds
- HIPS — Knowledge Base Prusa Research · 2026-08 · doc
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc
- Weld-On 3 Acrylic Plastic Cement — technical data sheet (shipped as dichloromethane) IPS Corporation · 2002-07 · tds