Filament comparison
ASA vs PA blend
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | ASAASA | PA6/66 copolymer blendsPA |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $28.98/kg median; $17.99–$50.00/kg across 14 dated product listings | $65.62/kg median; $62.00–$113.33/kg across 4 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Acrylonitrile styrene acrylate — ABS with the butadiene rubber phase replaced by an acrylate rubber that has no UV-vulnerable double bonds[1][2] | PA6/66 copolymer — a nylon alloy that lowers the melting point and improves printability against straight PA6[3][4] |
| Densityg/cm³ | 1.05 (Bambu Lab) to 1.13 (PolyLite ASA), ISO 1183; Prusament 1.07[5][6][2] | 1.12 (ISO 1183, Polymaker CoPA)[3] |
| Typical priceUSD/kg | 1 kg spools cluster near 30[7][8][9] | 1 kg-equivalent spools cluster near 65[8][10][11] |
| Price range across brandsUSD/kg | 18–50 across brands; IEMAI 18, SUNLU 18, Ambrosia 23, Polymaker 26, Bambu Lab 30, YXPOLYER 30, Prusament 41, 3DXTech 50[12][8][7][13][9][14][15][16][17] | 62–113 across brands; add:north Adura 62, PrimaCreator NylonPower PA6/66 65 at 500 g, Polymaker CoPA 67, 3DXTech AmideX Nylon 6-66 113[8][14][10][11] |
| Market availability1–5 | Stocked by most mainstream brands[7][8][14][9] | Available from several mainstream brands[8][14] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 0.8, 1, 4 and 10 kg spools[14][9][7] | 1.75 and 2.85 mm; 0.5, 0.75 and 1 kg spools[8][14][10][11] |
| Typical applications | Outdoor fittings, signage, automotive exterior trim and anything that has to hold colour and strength in sunlight[18][1] | General-purpose nylon parts and, unusually, CoPA can support itself if the support is removed before it absorbs moisture[3] |
| Diameter tolerance± mm | ±0.04 (Prusament)[2] | Not documented |
| Printing Parameters | ||
| Nozzle temperature°C | 230–270 across brands; Prusament 260 ± 10, Bambu Lab 240–270, PolyLite 230–260[5][6][2] | 250–270 (Polymaker CoPA)[3] |
| Bed temperature°C | 75–110; Prusament 110 ± 5, Bambu Lab 80–100, PolyLite 75–95[5][6][2] | 25–50 (Polymaker CoPA)[3] |
| Enclosure / chamber requirement1–5 | Enclosure recommended — Polymaker calls a chamber needed at ambient temperature, Bambu Lab requires an enclosed printer and rules out its P1P and A-series machines[6][19] | Enclosure required (passive) — Polymaker specifies a chamber at ambient temperature[3] |
| Recommended chamber temperature°C | 45–60 (Bambu Lab)[5] | Not documented |
| Part cooling fan | Low — Prusament 30 % within a 0–50 % range, Bambu Lab 0–80 %, PolyLite off[2][5][6] | Not documented |
| Bed surface & adhesion aid | Satin, smooth PEI or powder-coated sheet with a glue stick; Prusa advises a 3 mm or taller brim on large parts[2][19] | Not documented |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | 10–16 (PrusaSlicer guidance for ABS/ASA)[20] | 16 at Polymaker's 200 mm/s cap on a 0.4 mm nozzle at 0.2 mm layer[3][20] |
| Warping tendency1–5 | High — enclosure needed for reliable large parts; Prusa recommends a tall brim and Bambu Lab attributes cracking to cooling stress exceeding interlayer adhesion[2][19] | Not documented |
| Bed-adhesion difficulty1–5 | Needs a specific surface plus adhesive[2][19] | Not documented |
| Stringing / oozing tendency1–5 | Slight[6] | Not documented |
| Overall printing difficulty1–5 | Intermediate — dry filament and a tuned profile[19][2] | Advanced — enclosure, hardware upgrades, tuning; must be kept below 20 % RH throughout[3][21] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely[19] | Brass fine indefinitely for unfilled grades[22] |
| Abrasiveness1–5 | Non-abrasive[19] | Non-abrasive when unfilled[22] |
| Nozzle clog risk1–5 | Low — no special hot-end required and clogging is not among the listed drawbacks; Prusa lists no drybox and no hardened nozzle[23][24] | Very high — frequent jams without careful setup[25][21] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[23] | Not documented |
| Hotend requirement | No special hot-end required[23] | Not documented |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Moderate — 0.45 % saturated at 25 °C / 55 % RH (Bambu Lab) and 0.40 % equilibrium (Polymaker); Prusa measures only 0.17 % after 7 days at 22 % RH[5][6][2] | Very high (>2 %) — Polymaker's own wet-state specimens reached 6.16 % moisture content after 48 h immersion at 60 °C[3][21] |
| Equilibrium moisture content at ~50 % RH% | 0.45 saturated at 25 °C / 55 % RH (Bambu Lab); 0.40 equilibrium (Polymaker); 0.17 after 7 days at 24 °C / 22 % RH (Prusa)[5][6][2] | Not documented |
| Drying temperature & time | 80 °C for 8 h (Bambu Lab); 70 °C for 7 h (Polymaker)[5][6] | 100 °C for 8 h (Polymaker CoPA)[3] |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing, rough surface and weak layers[21] | Popping and cracking during extrusion, then hard-to-diagnose defects[25] |
| Effect of moisture on strength | No dry-versus-conditioned figures are published for ASA; Polymaker groups the styrenics as moderate-sensitivity and the loss shows as poor layer adhesion rather than a stated strength delta[21] | Measured dry against wet on printed specimens at 6.16 % moisture (Polymaker CoPA): tensile 78.0 → 34.3 MPa, Young's modulus 2703 → 724 MPa, flexural strength 109.8 → 22.6 MPa, while notched Charpy rises 6.9 → 27.7 kJ/m² and elongation 12.7 → 13.2 %[3][25] |
| Storage requirement | Sealed with desiccant; Polymaker rates the styrenics moderate-sensitivity[21] | Polymaker states CoPA must always be stored and used below 20 % relative humidity[3] |
| Hydrolysis at melt temperature | Not documented | Polymaker requires a 100 °C dry for 8 h and storage below 20 % RH; no molecular-weight loss figure is published, and the published wet data is conditioning rather than melt hydrolysis[3][26] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 37 ± 3 (Bambu Lab) to 43.8 (PolyLite) printed XY, ISO 527; Prusament 42 ± 1 at yield; Formfutura quotes 47.5 at yield[5][6][2][27] | 78.0 ± 0.7 printed XY dry and 34.3 ± 2.5 wet, ISO 527 (Polymaker CoPA)[3] |
| Young's modulusMPa | 2379 (PolyLite) to 2450 (Bambu Lab) printed XY, ISO 527; Prusament 1600, Formfutura 2020[5][6][2][27] | 2703 ± 259 printed XY dry and 724 ± 61 wet, ISO 527 (Polymaker CoPA)[3] |
| Elongation at break% | 6.7 (PolyLite) to 9.2 (Bambu Lab) at break, printed XY, ISO 527; Formfutura quotes 15 at break, Prusament 3.4 at yield[5][6][27][2] | 12.7 ± 2.1 printed XY dry and 13.2 ± 2.3 wet, ISO 527 (Polymaker CoPA)[3] |
| Flexural strengthMPa | 64 ± 1 printed horizontal (Prusament, ISO 178); Bambu Lab 65 ± 5, PolyLite 73.4[2][5][6] | 109.8 ± 1.3 printed XY dry and 22.6 ± 0.5 wet, ISO 178 (Polymaker CoPA)[3] |
| Flexural modulusMPa | 1920 ± 130 (Bambu Lab) to 3206 (PolyLite) printed XY, ISO 178; Prusament 2000[5][6][2] | 2510 ± 25 printed XY dry and 636 ± 11 wet, ISO 178 (Polymaker CoPA)[3] |
| Charpy impact, notchedkJ/m² | 10.3 (PolyLite) to 19.6 (Bambu Lab) printed XY, ISO 179, notched; Prusament 12 ± 1, Formfutura 18[6][5][2][27] | 6.9 ± 1.4 printed XY dry and 27.7 ± 1.2 wet, ISO 179 notched (Polymaker CoPA) — impact quadruples when conditioned[3] |
| Other impact data | Charpy unnotched 25 ± 3 printed horizontal and 38 ± 11 printed vertical (Prusament, ISO 179-1); Bambu Lab 41.0 ± 2.3 printed XY[2][5] | Not documented |
| Layer adhesion / Z tensileMPa | 11 ± 1 (Prusa interlayer adhesion test); 31 ± 4 (Bambu Lab) and 32 (PolyLite) printed Z tensile, ISO 527[2][5][6] | 45.8 ± 1.5 printed Z dry, falling to 13.7 ± 1.2 wet, ISO 527 (Polymaker CoPA)[3] |
| Brittleness1–5 | Tough — absorbs impact, yields before breaking[5][2] | Tough — absorbs impact, yields before breaking[3] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | 78 Shore D (Prusa Polymers method)[2] | Shore D 86 and Rockwell 85 (108) — the source does not name the scales on extruded unfilled PA66 stock (ASTM D2240, D785)[28] |
| Creep resistance / sustained load1–5 | Moderate — no printed-ASA creep test found; Tg of 98 °C keeps room-temperature service far below softening, unlike PLA[6][2] | Not documented |
| Fatigue / repeated-flex resistance1–5 | Moderate — fatigue limit at 25 % of tensile strength (8 MPa) on printed specimens, the best of the four polymers in that study[29] | Excellent — living hinges viable[22] |
| Elasticity / flexibility1–5 | Rigid[5] | Semi-flexible[25] |
| Z strength as % of XY% | 84 (Bambu Lab, printed Z against XY tensile); 73 for PolyLite ASA[5][6] | 59 dry (45.8 Z against 78.0 XY) and 40 wet, printed[3] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 93 (Prusament) to 103 (PolyLite), ISO 75 at 0.45 MPa; Bambu Lab 100[2][6][5] | 111 (ISO 75, 0.45 MPa, Polymaker CoPA)[3] |
| HDT at 1.8 MPa°C | 86 (Prusament) to 100 (PolyLite), ISO 75 at 1.8 MPa; Bambu Lab 92[2][6][5] | 70 (ISO 75, 1.8 MPa, Polymaker CoPA)[3] |
| Glass transition (Tg)°C | 98 (PolyLite, DSC)[6] | 66 (DSC, Polymaker CoPA)[3] |
| Melting point / Vicat°C | Amorphous — no melting point; Vicat 105 (PolyLite, ISO 306)[6] | 189 melting (DSC); Vicat 180, crystallisation 148, decomposition 370 (Polymaker CoPA)[3] |
| Continuous service temperature°C | 93 — Prusa publishes this as the temperature resistance of Prusament ASA[30] | Not documented |
| Annealing response | Not documented | 80 °C for 6 h (Polymaker CoPA)[3] |
| Thermal expansion (CTE)µm/m·K | 69 ± 17 in XY and 115 ± 24 in the build direction (printed, TMA, 40–70 °C)[31] | 81.0 on extruded unfilled PA66 stock (ASTM D696; source states 4.5e-5 in/in/°F) — the same chemistry as a PA6/66 copolymer[28] |
| Flammability / UL 94 | Flammable; no UL 94 rating published for standard ASA[5] | Not documented |
| Environment & Chemical | ||
| UV resistance1–5 | Excellent — designed for permanent outdoor use. After 1000 h of QUV exposure to ASTM G154 Stratasys measured yield strength falling only from 30.5 to 30.3 MPa and stress at break by 3.0 %[18] | Not documented |
| Outdoor durability | 1000 h QUV per ASTM G154, cycling 8 h at 60 °C and 4 h at 50 °C with condensation: yield 30.5 → 30.3 MPa, stress at break 30.5 → 29.5 MPa, elongation 2.8 → 2.3 %, modulus 1.82 → 1.95 GPa[18] | Not documented |
| Chemical resistance | Good against weak acids, weak alkalis, oils and grease; dissolved by acetone[6] | Not documented |
| Water / humidity resistance in service1–5 | Good — minor absorption[5] | Absorbs water, properties shift — 6.16 % uptake cost 56 % of tensile strength and 73 % of modulus[3] |
| Food contact | Not food safe[1] | Not documented |
| Biodegradability / compostability | Not biodegradable[1] | Not documented |
| Recyclability | Not accepted in household plastic collection[1] | Not documented |
| Health & Safety | ||
| Fume toxicity1–5 | High — hazardous VOC such as styrene; enclosure and filtration needed[32][19] | Moderate — measurable VOCs and UFPs, ventilation advised[32] |
| VOC emission rateµg/min | 12–113 styrene, the range measured across the styrenic filaments tested; ASA itself was not among them[32] | Up to 180 caprolactam, the dominant VOC from nylon; total VOC reached nearly 200 µg/min, the highest of the nine filaments tested[32] |
| Ultrafine-particle emission rateparticles/min | 2 × 10¹⁰ to 9 × 10¹⁰ median for ABS, the closest styrenic tested; ASA itself was not measured[32] | ≈2 × 10⁸ median — low for ultrafine particles despite the highest VOC mass of any filament tested[32] |
| Hazardous species emitted | Styrene. Bambu Lab states ABS and ASA release harmful gases such as styrene at printing temperature, which can be toxic and cause dizziness or nausea. Azimi et al. measured styrene from every styrenic filament tested but did not test ASA itself[19][32] | Caprolactam, at up to 180 µg/min from nylon filament — the largest single-VOC emission rate measured in the study[32] |
| Ventilation / filtration requirement1–5 | Enclosure with carbon and HEPA filtration[32][19] | Ventilated room or enclosure recommended[32] |
| Post-Processing | ||
| Sanding & machining | Sands well and takes filler before painting[1] | Not documented |
| Gluing & solvent welding | Solvent-welds with acetone[6] | Not documented |
| Vapour / chemical smoothing | Acetone vapour smoothing works — ASA dissolves in acetone[6] | Not documented |
| Support material pairing | HIPS breaks away or dissolves in d-limonene; Bambu Lab sells a dedicated Support for ABS that also serves ASA[19] | CoPA can support itself, but Polymaker warns the support bonds permanently if it absorbs moisture before removal[3] |
| Dimensional accuracy & detail | Warping and cooling-stress cracking are the accuracy limits; Stratasys notes the matte finish as a deliberate aesthetic advantage[19][18] | Not documented |
| Solvents & Solubility | ||
| Soluble in | Acetone dissolves it (Polymaker); MEK, THF, ethyl acetate and the chlorinated solvents dissolve the styrenic backbone.[33][6] | Dissolved at 23 °C by formic acid above ~50 %, phenol, m-cresol, 96 % sulphuric acid or hexafluoroisopropanol — laboratory reagents.[34] |
| Softened or crazed by | Limonene attacks some grades — Prusa reports Prusament ASA Orange flaking apart as layer adhesion fails.[35] | Zinc chloride solutions stress-crack it — 10 % marginal, 37 % not resistant; alcoholic calcium chloride dissolves it.[34] |
| Solvent welding & smoothing agent | Acetone vapour, ~20 min at 80 °C over 5 mm of liquid (15–40 min across brands); layer adhesion up, tensile slightly down.[36] | None — nylon's only solvents are formic acid, phenol and HFIP, all of which degrade the part they wet.[34] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- ASA — material basics Polymaker Wiki · 2026-08 · doc
- Prusament ASA Technical Datasheet v1.1 Prusa Polymers · 2024-05 · tds
- PolyMide CoPA Technical Data Sheet V5.4 (dry and wet status blocks) Polymaker · 2024-11 · tds
- AmideX Nylon 6-66 — product page 3DXTech · 2026-08 · vendor
- Bambu Filament Technical Data Sheet V3.0 — ASA Bambu Lab · 2026-08 · tds
- PolyLite ASA Technical Data Sheet Polymaker · 2024-11 · tds
- ASA — product page Bambu Lab US Store · 2026-08 · vendor
- Polymaker product catalogue Polymaker · 2026-08 · vendor
- Printed Solid product catalogue Printed Solid · 2026-08 · vendor
- add:north Adura product page add:north · 2026-08 · vendor
- PrimaCreator SELECT NylonPower PA6/66 product page PrimaCreator · 2026-08 · vendor
- Filastruder product catalogue Filastruder · 2026-08 · vendor
- ZYLtech ASA-GF Glass Fiber filament — product page ZYLtech · 2026-08 · vendor
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- IEMAI ASA 3D Printing Filament product page IEMAI 3D · 2026-08 · vendor
- SUNLU ASA 3D Printer Filament 1 kg SUNLU · 2026-08 · vendor
- YXPOLYER ASA Purple product page YXPOLYER · 2026-08 · vendor
- ASA — FDM Material Data Sheet (includes 1000 h QUV exposure results) Stratasys · 2026-08 · tds
- ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
- Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- PA (Nylon) — material basics Polymaker Wiki · 2026-08 · doc
- ASA — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Filament Material Guide Prusa Knowledge Base · 2026-08 · doc
- Moisture Conditioning — effect on printed nylon properties Polymaker Wiki · 2026-08 · doc
- PolyMide CoPA — Technical Data Sheet page Polymaker Wiki · 2026-08 · tds
- ApolloX Technical Data Sheet Formfutura · 2026-08 · tds
- TECAMID 66 natural (PA66) — stock shape properties Ensinger · 2026-08 · tds
- Mechanical, Fatigue, and Thermal Characterization of ASA, Nylon 12, PC and PC-ABS Manufactured by Fused Filament Fabrication (FFF) Polymers 18(2):302 · 2026-01 · paper
- Prusament ASA — material page Prusa Polymers · 2026-08 · doc
- Basalt Fiber Composites with Reduced Thermal Expansion for Additive Manufacturing Polymers 14(15):3216 · 2022-08 · paper
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- Ultramid Nylon Chemical Resistance guide (unmodified PA6 B27E and PA66 A27E) BASF · 2026-08 · tds
- HIPS — Knowledge Base Prusa Research · 2026-08 · doc
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc