Filament comparison
ASA-CF vs PPSU
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | Carbon-fibre ASA (ASA-CF)ASA | PPSUHIGHTEMP |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $36.99/kg median; $25.00–$90.00/kg across 5 dated product listings | $337.40/kg median; $223.00–$732.56/kg across 4 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | ASA reinforced with chopped carbon fibre — Formfutura's ApolloX CF10 is 10 wt%[1][2][3] | Polyphenylsulfone — an amorphous high-temperature sulfone polymer[4] |
| Densityg/cm³ | 1.02 (Bambu Lab), 1.1 (Formfutura ApolloX CF10) and 1.11 (3DXTech), ISO 1183[1][2][3] | 1.28 (ISO 1183, 3DXTech; ASTM D792, Stratasys PPSF)[4][5] |
| Typical priceUSD/kg | 1 kg spools cluster near 37[6][7] | 1 kg-equivalent spools span 223–733; the middle of the market is about 425[8][9][10][11] |
| Price range across brandsUSD/kg | 25–90 across brands; IEMAI 25, Ambrosia 33, Bambu Lab 37, Polymaker Fiberon 40, 3DXTech 90[12][6][7][8][13] | 223-733 across brands; IEMAI 3D 223 at 1 kg, 3DXTech ThermaX PPSU 250 at 500 g, 3D4Makers 425 at 750 g, Kimya PPSU-S 733 at 500 g[8][9][10][11] |
| Market availability1–5 | Available from several mainstream brands[6][7][8][12] | Niche, a handful of specialist brands[8][9][10] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 0.5, 0.75 and 1 kg spools[7][8][6] | 1.75 and 2.85 mm; 200 g to 750 g spools[8][9][10] |
| Typical applications | Outdoor structural parts, drone and antenna mounts where stiffness and UV stability both matter[1][2] | Steam-sterilisable medical and dental tooling, and aircraft interior parts[4] |
| Printing Parameters | ||
| Nozzle temperature°C | 250–280 (Bambu Lab)[1] | Not documented |
| Bed temperature°C | 80–100 (Bambu Lab)[1] | 130–150 (3DXTech)[4] |
| Enclosure / chamber requirement1–5 | Enclosure recommended — Bambu Lab specifies a 45–60 °C chamber[1][14] | Actively heated chamber required[15][16] |
| Recommended chamber temperature°C | 45–60 (Bambu Lab)[1] | Not documented |
| Part cooling fan | Fan on (Bambu Lab)[1] | Not documented |
| Bed surface & adhesion aid | PEI sheet, BuildTak or an adhesion aid such as Magigoo (Polymaker); Simplify3D also lists Kapton tape and ASA slurry[17][18] | Not documented |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | 20 at Bambu Lab's 250 mm/s cap on a 0.4 mm nozzle at 0.2 mm layer[1][19] | Not documented |
| Warping tendency1–5 | Moderate — needs adhesion aid or draught shield; the fibre reduces warping against unfilled ASA[14] | Severe — heated chamber needed[15] |
| Bed-adhesion difficulty1–5 | Needs a specific surface plus adhesive[17] | Not documented |
| Stringing / oozing tendency1–5 | Slight — Polymaker advises 1–2 mm retraction at 20–30 mm/s[17] | Not documented |
| Overall printing difficulty1–5 | Intermediate — dry filament and a tuned profile; hardened nozzle mandatory[14] | Expert / industrial hardware only[15][16] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Hardened steel required[14] | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[15] |
| Abrasiveness1–5 | Highly abrasive — standard CF composite[14] | Non-abrasive when unfilled[4] |
| Nozzle clog risk1–5 | Moderate — needs dry filament and a clean nozzle; Prusa lists higher risk of nozzle clogging for fibre-filled composites and Simplify3D a higher tendency to clog[20][21] | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[22] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[18] | Not documented |
| Hotend requirement | No special hotend required[18] | Not documented |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Moderate — 0.33 % saturated at 25 °C / 55 % RH (Bambu Lab)[1] | Not documented |
| Equilibrium moisture content at ~50 % RH% | 0.33 saturated at 25 °C / 55 % RH (Bambu Lab)[1] | 0.37 in 24 h and 1.1 at saturation on extruded stock (ASTM D570)[23] |
| Drying temperature & time | 80 °C for 8 h (Bambu Lab)[1] | Not documented |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface[24] | Not documented |
| Effect of moisture on strength | No dry-versus-conditioned figures are published; Polymaker groups the styrenics as moderate-sensitivity and absorbed water shows as bubbling and poor layer adhesion[24] | No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[22] |
| Storage requirement | Sealed with desiccant; Polymaker rates the styrenics moderate-sensitivity[24] | Not documented |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 34 ± 3 printed XY, ISO 527 (Bambu Lab); 3DXTech quotes 48 at break and Formfutura 79 at 23 °C[1][2][3] | 55 (printed XY, ISO 527, 3DXTech) and 55 (printed on side long edge, ASTM D638, Stratasys PPSF); 79 at yield on extruded stock[4][5][23] |
| Young's modulusMPa | 4200 ± 270 printed XY, ISO 527 (Bambu Lab); 3DXTech quotes 5355 and Formfutura 7580[1][2][3] | 2100 (printed, ASTM D638, Stratasys PPSF) and 2310 (printed XY, ISO 527, 3DXTech); 2344 on extruded stock[4][5][23] |
| Elongation at break% | 9.6 ± 1.4 printed XY, ISO 527 (Bambu Lab); 3DXTech quotes 3 at break and Formfutura 1.8[1][2][3] | 3 (printed, ISO 527 and ASTM D638) against 60 on extruded stock — printing costs PPSU almost all of its ductility[4][5][23] |
| Flexural strengthMPa | 72 ± 5 printed XY, ISO 178 (Bambu Lab); 3DXTech quotes 78[1][2] | 110 (printed, ISO 178 and ASTM D790, 3DXTech and Stratasys PPSF agree); 91 on extruded stock[4][5][23] |
| Flexural modulusMPa | 3740 ± 130 printed XY, ISO 178 (Bambu Lab); 3DXTech quotes 5210[1][2] | 2200 (printed, ASTM D790, Stratasys PPSF) and 2215 (printed XY, ISO 178, 3DXTech)[4][5] |
| Charpy impact, notchedkJ/m² | 6.2 ± 1.4 printed XY, ISO 179, notched (Bambu Lab) — a third of unfilled Bambu Lab ASA's 19.6[1][25] | Not documented |
| Other impact data | Charpy unnotched 14.0 ± 2.2 printed XY (Bambu Lab, ISO 179), against 41.0 for unfilled Bambu Lab ASA[1][25] | Izod notched 58.7 J/m and unnotched 165.5 J/m (printed, ASTM D256 Method A, Stratasys PPSF); 160 J/m notched on extruded stock[5][23] |
| Layer adhesion / Z tensileMPa | 30 ± 4 printed Z, ISO 527 (Bambu Lab); flexural Z falls to 33 against 72 in XY[1] | Not documented |
| Brittleness1–5 | Brittle — snaps with little warning[1][2] | Brittle — snaps with little warning[4] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Not documented | Rockwell M86 on printed PPSF (ASTM D785, Stratasys); M96 on extruded PPSU stock (and an unlabelled 123)[5][23] |
| Creep resistance / sustained load1–5 | Good — no creep test found; chopped carbon fibre lifts modulus to 4200 MPa against 2379–2450 for unfilled ASA[1][26] | Good. Printed PPSF holds 189 °C heat deflection at 1.8 MPa (ASTM D648) and extruded stock is rated 149 °C long-term service, but Ensinger does not claim the creep resistance it claims for PSU and PPS[5][23] |
| Fatigue / repeated-flex resistance1–5 | Below average — no CF-grade S-N curve; notched Charpy falls to 6.2 kJ/m² against 19.6 for unfilled Bambu Lab ASA[1][25] | Not documented |
| Elasticity / flexibility1–5 | Rigid[1] | Rigid[4] |
| Z strength as % of XY% | 88 by tensile, 46 by flexural (printed, Bambu Lab)[1] | Not documented |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 110 (ISO 75, 0.45 MPa, Bambu Lab) against 100 for unfilled Bambu Lab ASA[1][25] | 190 (printed XY, ISO 75 at 0.45 MPa, 3DXTech)[4] |
| HDT at 1.8 MPa°C | 102 (ISO 75, 1.8 MPa, Bambu Lab) against 92 for unfilled Bambu Lab ASA[1][25] | 189 (printed, ASTM D648 at 264 psi, Stratasys PPSF); 207 on extruded stock, converted from 405 °F[5][23] |
| Glass transition (Tg)°C | Not documented | 230 (DSC) — the highest glass transition in the dataset[4] |
| Continuous service temperature°C | 93 — Prusa publishes this as the temperature resistance of Prusament ASA[27] | 149 long-term service on extruded PPSU stock, converted from 300 °F[23] |
| Thermal expansion (CTE)µm/m·K | Not documented | 55.0 (printed PPSF, ASTM D696; source states 5.5e-5 mm/mm/°C) and 55.8 on extruded stock (ASTM D696, from 3.1e-5 in/in/°F)[5][23] |
| Flammability / UL 94 | Flammable; no UL 94 rating published[25] | UL 94 V-0 at 1.5 mm, rated on the base resin[4] |
| Environment & Chemical | ||
| UV resistance1–5 | Excellent — designed for permanent outdoor use; the acrylate rubber phase is unchanged by the fibre[28][17] | Not documented |
| Chemical resistance | Good against weak acids, weak alkalis, oils and grease; dissolved by acetone[26] | Withstands repeated steam autoclaving, the usual reason to choose PPSU over PSU; Stratasys also lists PPSF as passing 24 h stress-crack exposure to antifreeze, petrol, motor oil, power-steering, transmission and washer fluid at 23 °C and 100 °C[4][5] |
| Food contact | Not food safe[17] | Not documented |
| Biodegradability / compostability | Not biodegradable[17] | Not documented |
| Recyclability | Not accepted in household plastic collection[17] | Not documented |
| Electrical & ESD properties | Surface resistance above 10⁹ ohm/sq — not static-dissipative (3DXTech, ASTM D257)[2] | Volume resistivity 5e13 to 1.5e14 ohm-cm and dielectric strength 80-290 V/mil on printed PPSF (ASTM D257, D149)[5] |
| Health & Safety | ||
| Fume toxicity1–5 | High — hazardous VOC such as styrene; enclosure and filtration needed[29][14] | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[29] |
| Hazardous species emitted | Styrene. Bambu Lab states ABS and ASA release harmful gases such as styrene at printing temperature, which can be toxic and cause dizziness or nausea. Azimi et al. measured styrene from every styrenic filament tested but did not test ASA itself[14][29] | Not documented |
| Ventilation / filtration requirement1–5 | Enclosure with carbon and HEPA filtration[29][14] | Ventilated room or enclosure recommended[29] |
| Dust & fibre handling hazard | Carbon fibre is bound in the matrix; sanding dust should not be inhaled[2] | Not documented |
| Post-Processing | ||
| Sanding & machining | Sands well and takes filler before painting[17] | Not documented |
| Painting & finishing | Paints readily; ASA holds colour outdoors so many parts are left unpainted[17] | Not documented |
| Gluing & solvent welding | Solvent-welds with acetone[26] | Not documented |
| Vapour / chemical smoothing | Acetone vapour smoothing works[26] | Not documented |
| Support material pairing | HIPS breaks away or dissolves in d-limonene; Bambu Lab sells a Support for ABS that also serves ASA[14] | Not documented |
| Dimensional accuracy & detail | Matte fibre-filled finish hides layer lines[1] | Not documented |
| Solvents & Solubility | ||
| Soluble in | Acetone dissolves the resin and leaves the fibre; MEK, THF, ethyl acetate and chlorinated solvents attack the styrenic backbone.[30][26] | Dichloromethane dissolves it at 23 °C at every stress level; acetone solvates and softens unstressed PPSU (Solvay ESCR).[31] |
| Softened or crazed by | Limonene attacks some grades — Prusa reports Prusament ASA Orange flaking apart as layer adhesion fails.[32] | MEK ruptures stressed parts and toluene crazes them above 13.8 MPa; glass-filled grades survive where unfilled craze.[31] |
| Solvent welding & smoothing agent | Acetone vapour reaches only the resin fraction, so the fibre is left standing proud of the smoothed surface.[33][26] | Dichloromethane cements PPSU and NMP softens residual resin; both are laboratory reagents, not workshop stock.[31] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- Bambu Filament Technical Data Sheet V1.0 — ASA-CF Bambu Lab · 2026-08 · tds
- CarbonX Carbon Fiber ASA Technical Data Sheet 3DXTech · 2026-08 · tds
- ApolloX CF10 Technical Data Sheet Formfutura · 2026-08 · tds
- ThermaX PPSU Technical Data Sheet v3 3DXTech · 2026-08 · tds
- PPSF (polyphenylsulfone) — FDM Data Sheet Stratasys · 2018-06 · tds
- ASA-CF — product page Bambu Lab US Store · 2026-08 · vendor
- Polymaker product catalogue Polymaker · 2026-08 · vendor
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Kimya PPSU-S Natural 1.75 mm 500 g igo3d · 2026-08 · vendor
- 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
- IEMAI 3D PPSU 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- Filastruder product catalogue Filastruder · 2026-08 · vendor
- IEMAI CF-ASA 3D Printing Filament product page IEMAI 3D · 2026-08 · vendor
- ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- ASA — material basics Polymaker Wiki · 2026-08 · doc
- ASA — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
- Composite materials filled with carbon, kevlar or glass Prusa Knowledge Base · 2026-08 · doc
- Carbon Fiber Filled — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- THERMAX PPSU — product page (print recommendations) 3DXTech · 2026-08 · doc
- TECASON P black (PPSU) — stock shape properties Ensinger · 2026-08 · tds
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- Bambu Filament Technical Data Sheet V3.0 — ASA Bambu Lab · 2026-08 · tds
- PolyLite ASA Technical Data Sheet Polymaker · 2024-11 · tds
- Prusament ASA — material page Prusa Polymers · 2026-08 · doc
- ASA — FDM Material Data Sheet (includes 1000 h QUV exposure results) Stratasys · 2026-08 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
- HIPS — Knowledge Base Prusa Research · 2026-08 · doc
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc