3D Printing Info

Filament comparison

ABS vs ASA

Compare printing settings, strength, heat resistance, dated prices and sources.

2 selected · all documented properties

ABS vs ASA — documented properties and sources
PropertyABSABSASAASA
Market snapshot
Listing priceUSD/kg; dated snapshots$19.99/kg median; $11.99–$45.00/kg across 16 dated product listings$28.98/kg median; $17.99–$50.00/kg across 14 dated product listings
Identity & Market
Base polymer / chemistryAcrylonitrile butadiene styrene — a styrenic terpolymer with a butadiene rubber phase[1][2]Acrylonitrile styrene acrylate — ABS with the butadiene rubber phase replaced by an acrylate rubber that has no UV-vulnerable double bonds[3][4]
Densityg/cm³1.04 (Polymaker PolyLite ABS and ABS Pro) to 1.06 (ABS Max), ISO 1183; Bambu Lab 1.05[5][1][6][7]1.05 (Bambu Lab) to 1.13 (PolyLite ASA), ISO 1183; Prusament 1.07[8][9][4]
Typical priceUSD/kg1 kg spools cluster near 20[10][11][12][13][14]1 kg spools cluster near 30[15][11][16]
Price range across brandsUSD/kg12–45 across brands; IEMAI 12, SUNLU 12 at a 3 kg minimum, ELEGOO 15 in a 5 kg pack, Polymaker 19, YXPOLYER 20, Bambu Lab 20, Push Plastic 25, 3DXTech 45[10][11][17][18][12][13][14][19]18–50 across brands; IEMAI 18, SUNLU 18, Ambrosia 23, Polymaker 26, Bambu Lab 30, YXPOLYER 30, Prusament 41, 3DXTech 50[20][11][15][21][16][17][22][23][24]
Market availability1–5Ubiquitous, every brand and retailer[10][11][17][18]Stocked by most mainstream brands[15][11][17][16]
Spool sizes & diameters1.75 and 2.85 mm; 1, 5 and 10 kg spools[17][18]1.75 and 2.85 mm; 0.8, 1, 4 and 10 kg spools[17][16][15]
Typical applicationsEnclosures, automotive interior parts and tooling that must hold shape above PLA's 55 °C ceiling[1][25]Outdoor fittings, signage, automotive exterior trim and anything that has to hold colour and strength in sunlight[26][3]
Diameter tolerance± mmNot documented±0.04 (Prusament)[4]
Printing Parameters
Nozzle temperature°C240–270 (Bambu Lab); 245–265 (Polymaker PolyLite)[5][1]230–270 across brands; Prusament 260 ± 10, Bambu Lab 240–270, PolyLite 230–260[8][9][4]
Bed temperature°C80–100 (Bambu Lab); 90–100 (Polymaker)[5][1]75–110; Prusament 110 ± 5, Bambu Lab 80–100, PolyLite 75–95[8][9][4]
Enclosure / chamber requirement1–5Enclosure recommended — Polymaker calls a chamber needed at ambient temperature, Bambu Lab requires an enclosed printer and rules out its P1P and A-series machines[1][27]Enclosure recommended — Polymaker calls a chamber needed at ambient temperature, Bambu Lab requires an enclosed printer and rules out its P1P and A-series machines[9][27]
Recommended chamber temperature°C45–60 (Bambu Lab)[5]45–60 (Bambu Lab)[8]
Part cooling fan0–80 % (Bambu Lab); off (Polymaker PolyLite)[5][1]Low — Prusament 30 % within a 0–50 % range, Bambu Lab 0–80 %, PolyLite off[4][8][9]
Bed surface & adhesion aidClean the plate and apply glue — Bambu Lab lists glue as the way to improve adhesion and prevent warping[27]Satin, smooth PEI or powder-coated sheet with a glue stick; Prusa advises a 3 mm or taller brim on large parts[4][27]
Maximum volumetric flow (mm³/s; see test conditions)mm³/s10–16 (PrusaSlicer guidance for ABS/ASA)[28]10–16 (PrusaSlicer guidance for ABS/ASA)[28]
Warping tendency1–5High — enclosure needed for reliable large parts; Bambu Lab attributes surface cracking to cooling stress exceeding interlayer adhesion[27]High — enclosure needed for reliable large parts; Prusa recommends a tall brim and Bambu Lab attributes cracking to cooling stress exceeding interlayer adhesion[4][27]
Bed-adhesion difficulty1–5Needs a specific surface plus adhesive[27]Needs a specific surface plus adhesive[4][27]
Stringing / oozing tendency1–5Slight[1]Slight[9]
Overall printing difficulty1–5Intermediate — dry filament and a tuned profile[27][1]Intermediate — dry filament and a tuned profile[27][4]
Hardware Wear & Reliability
Nozzle hardness required1–4Brass fine indefinitely[27]Brass fine indefinitely[27]
Abrasiveness1–5Non-abrasive[27]Non-abrasive[27]
Nozzle clog risk1–5Low — no special hot-end required and clogging is not among the listed drawbacks; Prusa lists no drybox and no hardened nozzle[29][30]Low — no special hot-end required and clogging is not among the listed drawbacks; Prusa lists no drybox and no hardened nozzle[31][30]
Heat-creep / jam sensitivity1–5Slightly sensitive[29]Slightly sensitive[31]
Hotend requirementNo special hot-end required[29]No special hot-end required[31]
Moisture Behaviour
Moisture absorption (hygroscopicity)1–5Moderate — 0.65 % saturated at 25 °C / 55 % RH (Bambu Lab); Polymaker measures 0.51 % maximum uptake for ABS Pro[5][6]Moderate — 0.45 % saturated at 25 °C / 55 % RH (Bambu Lab) and 0.40 % equilibrium (Polymaker); Prusa measures only 0.17 % after 7 days at 22 % RH[8][9][4]
Equilibrium moisture content at ~50 % RH%0.65 saturated at 25 °C / 55 % RH (Bambu Lab); 0.51 maximum (Polymaker ABS Pro)[5][6]0.45 saturated at 25 °C / 55 % RH (Bambu Lab); 0.40 equilibrium (Polymaker); 0.17 after 7 days at 24 °C / 22 % RH (Prusa)[8][9][4]
Drying temperature & time80 °C for 8 h (Bambu Lab); 70 °C for 6 h (Polymaker)[5][1]80 °C for 8 h (Bambu Lab); 70 °C for 7 h (Polymaker)[8][9]
Symptoms when wetBubbling and popping at the nozzle, stringing, rough surface and weak layers[32]Bubbling and popping at the nozzle, stringing, rough surface and weak layers[32]
Effect of moisture on strengthPolymaker rates ABS moderate-sensitivity and publishes no dry-versus-conditioned figures; the loss appears as poor layer adhesion and surface defects rather than a stated strength delta[32]No dry-versus-conditioned figures are published for ASA; Polymaker groups the styrenics as moderate-sensitivity and the loss shows as poor layer adhesion rather than a stated strength delta[32]
Storage requirementSealed with desiccant; Polymaker rates ABS moderate-sensitivity and advises periodic drying in humid climates[32]Sealed with desiccant; Polymaker rates the styrenics moderate-sensitivity[32]
Mechanical Properties
Tensile strength (XY)MPa33 ± 3 (Bambu Lab) to 35 (Polymaker ABS Pro and Max) printed XY, ISO 527; 3DXTech quotes 42 at break[5][6][7][33]37 ± 3 (Bambu Lab) to 43.8 (PolyLite) printed XY, ISO 527; Prusament 42 ± 1 at yield; Formfutura quotes 47.5 at yield[8][9][4][34]
Young's modulusMPa2200 ± 190 (Bambu Lab) to 2330 (Polymaker ABS Pro) printed XY, ISO 527; 3DXTech quotes 1950[5][6][33]2379 (PolyLite) to 2450 (Bambu Lab) printed XY, ISO 527; Prusament 1600, Formfutura 2020[8][9][4][34]
Elongation at break%6.7 (ABS Max) to 10.5 (Bambu Lab) at break, printed XY, ISO 527[5][6][7]6.7 (PolyLite) to 9.2 (Bambu Lab) at break, printed XY, ISO 527; Formfutura quotes 15 at break, Prusament 3.4 at yield[8][9][34][4]
Flexural strengthMPa60 (ABS Pro) to 63 (ABS Max) printed XY, ISO 178; Bambu Lab 62 ± 4; 3DXTech quotes 76[5][6][7][33]64 ± 1 printed horizontal (Prusament, ISO 178); Bambu Lab 65 ± 5, PolyLite 73.4[4][8][9]
Flexural modulusMPa1880 ± 110 (Bambu Lab) to 2500 (ABS Max) printed XY, ISO 178[5][7]1920 ± 130 (Bambu Lab) to 3206 (PolyLite) printed XY, ISO 178; Prusament 2000[8][9][4]
Charpy impact, notchedkJ/m²10.5 (ABS Max) and 14.5 (ABS Pro) printed XY, ISO 179, notched; PolyLite ABS 18.0 ± 0.9 and Bambu Lab 21.5 ± 2.2[1][6][7][5]10.3 (PolyLite) to 19.6 (Bambu Lab) printed XY, ISO 179, notched; Prusament 12 ± 1, Formfutura 18[9][8][4][34]
Other impact dataCharpy unnotched 39.3 ± 3.6 printed XY (Bambu Lab, ISO 179); notched 21.5 ± 2.2[5]Charpy unnotched 25 ± 3 printed horizontal and 38 ± 11 printed vertical (Prusament, ISO 179-1); Bambu Lab 41.0 ± 2.3 printed XY[4][8]
Layer adhesion / Z tensileMPa21.9 (ABS Pro) to 29.7 (PolyLite) printed Z, ISO 527; Bambu Lab 28 ± 2[5][1][6]11 ± 1 (Prusa interlayer adhesion test); 31 ± 4 (Bambu Lab) and 32 (PolyLite) printed Z tensile, ISO 527[4][8][9]
Brittleness1–5Tough — absorbs impact, yields before breaking[5][1]Tough — absorbs impact, yields before breaking[8][4]
Hardness (scale-specific)Shore A / Shore D / RockwellNot documented78 Shore D (Prusa Polymers method)[4]
Creep resistance / sustained load1–5Moderate — no printed-ABS creep test found; Tg of 101–126 °C keeps room-temperature service far below softening, unlike PLA[1][6][7]Moderate — no printed-ASA creep test found; Tg of 98 °C keeps room-temperature service far below softening, unlike PLA[9][4]
Fatigue / repeated-flex resistance1–5Moderate — no printed-ABS S-N curve found; 10.5 % elongation and 21.5 kJ/m² notched Charpy give far more cyclic tolerance than PLA[5][35]Moderate — fatigue limit at 25 % of tensile strength (8 MPa) on printed specimens, the best of the four polymers in that study[36]
Elasticity / flexibility1–5Rigid[5]Rigid[8]
Z strength as % of XY%85 (Bambu Lab, printed Z against XY tensile); 63 for Polymaker ABS Pro[5][6]84 (Bambu Lab, printed Z against XY tensile); 73 for PolyLite ASA[8][9]
Thermal Properties
HDT at 0.45 MPa°C87 (Bambu Lab) to 118 (Polymaker ABS Max), ISO 75 at 0.45 MPa; PolyLite ABS 100[5][1][7]93 (Prusament) to 103 (PolyLite), ISO 75 at 0.45 MPa; Bambu Lab 100[4][9][8]
HDT at 1.8 MPa°C84 (Bambu Lab) to 113 (Polymaker ABS Max), ISO 75 at 1.8 MPa; PolyLite ABS 98[5][1][7]86 (Prusament) to 100 (PolyLite), ISO 75 at 1.8 MPa; Bambu Lab 92[4][9][8]
Glass transition (Tg)°C101 (PolyLite) to 126 (ABS Max), DSC; 105 quoted by 3DXTech[1][7][33]98 (PolyLite, DSC)[9]
Melting point / Vicat°CAmorphous — no melting point; Vicat 104 (PolyLite) to 127 (ABS Max), ISO 306[1][7]Amorphous — no melting point; Vicat 105 (PolyLite, ISO 306)[9]
Continuous service temperature°C101 measured on a loaded glass-filled ABS bar (My Tech Fun); unfilled ABS is bounded by its 84–98 °C heat deflection[37][5][1]93 — Prusa publishes this as the temperature resistance of Prusament ASA[38]
Annealing responseDecomposition above 380 °C (PolyLite ABS, TGA)[1]Not documented
Thermal expansion (CTE)µm/m·K86 ± 3 at 0° and 89 ± 3 at 90° raster (printed, fibre Bragg grating, 25–50 °C); 82 for a neat large-format bead at 30 °C[39][40]69 ± 17 in XY and 115 ± 24 in the build direction (printed, TMA, 40–70 °C)[41]
Flammability / UL 94Flammable; no UL 94 rating published for standard ABS, though V-0 grades exist[42][5]Flammable; no UL 94 rating published for standard ASA[8]
Environment & Chemical
UV resistance1–5Months outdoors before embrittlement[25]Excellent — designed for permanent outdoor use. After 1000 h of QUV exposure to ASTM G154 Stratasys measured yield strength falling only from 30.5 to 30.3 MPa and stress at break by 3.0 %[26]
Outdoor durabilityNot documented1000 h QUV per ASTM G154, cycling 8 h at 60 °C and 4 h at 50 °C with condensation: yield 30.5 → 30.3 MPa, stress at break 30.5 → 29.5 MPa, elongation 2.8 → 2.3 %, modulus 1.82 → 1.95 GPa[26]
Chemical resistanceGood against weak acids, weak alkalis, oils and grease; poor against strong acids; dissolved by acetone[1]Good against weak acids, weak alkalis, oils and grease; dissolved by acetone[9]
Water / humidity resistance in service1–5Good — minor absorption[5]Good — minor absorption[8]
Food contactNot food safe — Polymaker cites potential chemical leaching[25]Not food safe[3]
Biodegradability / compostabilityNot biodegradable[25]Not biodegradable[3]
RecyclabilityMechanically recyclable as resin code 9, but not accepted in household plastic collection[25]Not accepted in household plastic collection[3]
Electrical & ESD propertiesSurface resistance above 10¹³ ohm/sq — insulating (3DXTech, ASTM D257)[33]Not documented
Health & Safety
Fume toxicity1–5High — hazardous VOC such as styrene; enclosure and filtration needed[43][27]High — hazardous VOC such as styrene; enclosure and filtration needed[43][27]
VOC emission rateµg/min12–113 styrene, the dominant VOC from every ABS and HIPS combination tested[43]12–113 styrene, the range measured across the styrenic filaments tested; ASA itself was not among them[43]
Ultrafine-particle emission rateparticles/min2 × 10¹⁰ to 9 × 10¹⁰ median across all ABS printers, two orders of magnitude above PLA's ≈1 × 10⁸[43]2 × 10¹⁰ to 9 × 10¹⁰ median for ABS, the closest styrenic tested; ASA itself was not measured[43]
Hazardous species emittedStyrene dominates. Bambu Lab states ABS and ASA release harmful gases such as styrene at printing temperature, which can be toxic and cause dizziness or nausea[43][27]Styrene. Bambu Lab states ABS and ASA release harmful gases such as styrene at printing temperature, which can be toxic and cause dizziness or nausea. Azimi et al. measured styrene from every styrenic filament tested but did not test ASA itself[27][43]
Ventilation / filtration requirement1–5Enclosure with carbon and HEPA filtration — an enclosure alone cut measured UFP by only about 35 %[43][27]Enclosure with carbon and HEPA filtration[43][27]
Post-Processing
Sanding & machiningSands well and takes filler; the usual preparation before painting[25]Sands well and takes filler before painting[3]
Gluing & solvent weldingSolvent-welds with acetone[1]Solvent-welds with acetone[9]
Vapour / chemical smoothingAcetone vapour smoothing works — ABS dissolves in acetone[1]Acetone vapour smoothing works — ASA dissolves in acetone[9]
Support material pairingHIPS breaks away or dissolves in d-limonene; Bambu Lab sells a dedicated Support for ABS[44][27]HIPS breaks away or dissolves in d-limonene; Bambu Lab sells a dedicated Support for ABS that also serves ASA[27]
Dimensional accuracy & detailWarping and cooling-stress cracking are the accuracy limits, not shrinkage of the melt[27]Warping and cooling-stress cracking are the accuracy limits; Stratasys notes the matte finish as a deliberate aesthetic advantage[27][26]
Solvents & Solubility
Soluble inAcetone dissolves it — the basis of ABS slurry; so do MEK, THF, ethyl acetate, chloroform, dichloromethane and toluene.[45][1]Acetone dissolves it (Polymaker); MEK, THF, ethyl acetate and the chlorinated solvents dissolve the styrenic backbone.[45][9]
Softened or crazed byPetrol and perchloroethylene soften it and benzene attacks it; d-limonene disrupts layer adhesion in some ABS and ASA grades.[45][46]Limonene attacks some grades — Prusa reports Prusament ASA Orange flaking apart as layer adhesion fails.[46]
Solvent welding & smoothing agentAcetone: about 20 min of vapour at 80 °C over 5 mm of liquid. Prusa measured layer adhesion more than doubled.[47]Acetone vapour, ~20 min at 80 °C over 5 mm of liquid (15–40 min across brands); layer adhesion up, tensile slightly down.[47]

Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.

Sources for this comparison

  1. PolyLite ABS Technical Data Sheet (V5.5 served at this URL) Polymaker · 2024-11 · tds
  2. Safety Data Sheet SDS20250724B00 — Bambu ABS Bambu Lab · 2025-07 · msds
  3. ASA — material basics Polymaker Wiki · 2026-08 · doc
  4. Prusament ASA Technical Datasheet v1.1 Prusa Polymers · 2024-05 · tds
  5. Bambu Filament Technical Data Sheet V3.0 — ABS Bambu Lab · 2026-08 · tds
  6. Polymaker ABS Pro Technical Data Sheet V1 (2026-05-29) Polymaker · 2026-05 · tds
  7. Polymaker ABS Max Technical Data Sheet V1.1 (2026-06-01) Polymaker · 2026-06 · tds
  8. Bambu Filament Technical Data Sheet V3.0 — ASA Bambu Lab · 2026-08 · tds
  9. PolyLite ASA Technical Data Sheet Polymaker · 2024-11 · tds
  10. ABS — product page Bambu Lab US Store · 2026-08 · vendor
  11. Polymaker product catalogue Polymaker · 2026-08 · vendor
  12. Push Plastic product catalogue Push Plastic · 2026-08 · vendor
  13. SUNLU ABS 3D Printer Filament 1 kg SUNLU · 2026-08 · vendor
  14. IEMAI ABS 3D Printing Filament product page IEMAI 3D · 2026-08 · vendor
  15. ASA — product page Bambu Lab US Store · 2026-08 · vendor
  16. Printed Solid product catalogue Printed Solid · 2026-08 · vendor
  17. 3DXTech product catalogue 3DXTech · 2026-08 · vendor
  18. ELEGOO product catalogue ELEGOO · 2026-08 · vendor
  19. YXPOLYER ABS Squirrel Grey product page YXPOLYER · 2026-08 · vendor
  20. Filastruder product catalogue Filastruder · 2026-08 · vendor
  21. ZYLtech ASA-GF Glass Fiber filament — product page ZYLtech · 2026-08 · vendor
  22. IEMAI ASA 3D Printing Filament product page IEMAI 3D · 2026-08 · vendor
  23. SUNLU ASA 3D Printer Filament 1 kg SUNLU · 2026-08 · vendor
  24. YXPOLYER ASA Purple product page YXPOLYER · 2026-08 · vendor
  25. ABS — material basics Polymaker Wiki · 2026-08 · doc
  26. ASA — FDM Material Data Sheet (includes 1000 h QUV exposure results) Stratasys · 2026-08 · tds
  27. ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
  28. Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
  29. ABS — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
  30. Filament Material Guide Prusa Knowledge Base · 2026-08 · doc
  31. ASA — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
  32. Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
  33. 3DXMAX ABS Technical Data Sheet 3DXTech · 2026-08 · tds
  34. ApolloX Technical Data Sheet Formfutura · 2026-08 · tds
  35. Mechanical Properties of Additively Manufactured Polymeric Materials — PLA and PETG — For Biomechanical Applications Polymers 16(13):1868 · 2024-06 · paper
  36. Mechanical, Fatigue, and Thermal Characterization of ASA, Nylon 12, PC and PC-ABS Manufactured by Fused Filament Fabrication (FFF) Polymers 18(2):302 · 2026-01 · paper
  37. ABS-GF vs PET-CF — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
  38. Prusament ASA — material page Prusa Polymers · 2026-08 · doc
  39. Characterization of Thermal Expansion Coefficient of 3D Printing Polymeric Materials Using Fiber Bragg Grating Sensors Materials 17(18):4668 · 2024-09 · paper
  40. Effects of Fiber Orientation on the Coefficient of Thermal Expansion of Fiber-Filled Polymer Systems in Large Format Polymer Extrusion-Based Additive Manufacturing Materials 15(8):2764 · 2022-04 · paper
  41. Basalt Fiber Composites with Reduced Thermal Expansion for Additive Manufacturing Polymers 14(15):3216 · 2022-08 · paper
  42. Firewire Flame Retardant ABS Technical Data Sheet 3DXTech · 2026-08 · tds
  43. Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
  44. HIPS — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
  45. Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
  46. HIPS — Knowledge Base Prusa Research · 2026-08 · doc
  47. Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc