Filament comparison
ABS-FR vs PEI 9085
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | Flame-retardant ABS (FR-ABS)ABS | PEI (ULTEM 9085)HIGHTEMP |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $52.00/kg median; $44.99–$120.00/kg across 5 dated product listings | $309.80/kg median; $220.00–$392.00/kg across 6 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | ABS with a flame-retardant package; 3DXTech rates the base resin UL 94 V-0[1] | Polyetherimide, ULTEM 9085 grade — the flame-retardant PEI used for aircraft interiors[2] |
| Densityg/cm³ | 1.18 (ISO 1183) — above unfilled ABS at 1.05 because of the retardant loading[1][3] | 1.34 (ISO 1183, 3DXTech) against 1.27 specific gravity on moulded plaques (ASTM D792, Stratasys) — the two suppliers disagree[2][4] |
| Typical priceUSD/kg | 1 kg-equivalent spools span 45–120; the middle of the market is about 52[5][6][7][8] | 1 kg-equivalent spools cluster near 298[5][9][10][11] |
| Price range across brandsUSD/kg | 45–120 across brands; SUNLU 45, YXPOLYER 50, Coex 3D 52, 3DXTech 107 at 750 g pricing; the FR PC/ABS grade runs 120[5][6][7][8] | 220-392 across brands and formats; 3DXTech ThermaX PEI 9085 220 at 2 kg, 3D4Makers 270 at 2 kg, Fiberlogy 298 at 500 g, Kimya 321 at 500 g, IEMAI 3D 385 at 1 kg, 3DXTech CarbonX PEI 9085+CF 392[5][9][10][11][12] |
| Market availability1–5 | Niche, a handful of specialist brands[5] | Niche, a handful of specialist brands[5][9][10][11] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 750 g spools[5] | 1.75 and 2.85 mm; 250 g to 2 kg spools, plus Stratasys canisters[5][11][4] |
| Typical applications | Electrical enclosures and transport interiors that must meet a flammability rating[1] | Aircraft interior parts and rail rolling stock, where the flame, smoke and toxicity rating is the requirement[2] |
| Printing Parameters | ||
| Bed temperature°C | Not documented | 130–140 (3DXTech)[2] |
| Enclosure / chamber requirement1–5 | Enclosure recommended[13] | Actively heated chamber required[14][15] |
| Bed surface & adhesion aid | Clean the plate and apply glue; Simplify3D also lists Kapton tape and ABS slurry[13][16] | Not documented |
| Warping tendency1–5 | High — enclosure needed for reliable large parts[13] | Severe — heated chamber needed[14] |
| Bed-adhesion difficulty1–5 | Needs a specific surface plus adhesive[13] | Not documented |
| Stringing / oozing tendency1–5 | Slight — Polymaker advises 1–2 mm retraction at 20–30 mm/s[17] | Not documented |
| Overall printing difficulty1–5 | Intermediate — dry filament and a tuned profile[13] | Expert / industrial hardware only[14][15] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely[13] | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[14] |
| Abrasiveness1–5 | Non-abrasive[1] | Non-abrasive when unfilled[2] |
| Nozzle clog risk1–5 | Low — 3DXTech lists no special nozzle concerns and no minimum layer height for its FR-ABS, only an 80 °C pre-dry[18] | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[19] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[16] | Not documented |
| Hotend requirement | No special hot-end required[16] | Not documented |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Moderate — the ABS matrix takes up 0.51–0.65 % saturated at 25 °C / 55 % RH and 3DXTech specifies a 80 °C, 4 h pre-dry[3][20][18] | Not documented |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface[21] | Not documented |
| Effect of moisture on strength | Polymaker rates ABS moderate-sensitivity and publishes no dry-versus-conditioned figures; absorbed water flashes to steam in the hotend and shows as bubbling and poor layer adhesion[21] | No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[19] |
| Storage requirement | Sealed with desiccant; Polymaker rates ABS moderate-sensitivity[21] | Not documented |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 45 at break (printed XY, ISO 527)[1] | 63-77 at break (printed XZ, ASTM D638, Stratasys F900/F3300/Fortus 450mc, three tips and two colours); 54 (printed XY, ISO 527, 3DXTech)[4][2] |
| Young's modulusMPa | 1990 (printed XY, ISO 527)[1] | 2040-2540 (printed XZ, ASTM D638, Stratasys); 2050 (printed XY, ISO 527, 3DXTech)[4][2] |
| Elongation at break% | 4 at break (printed XY, ISO 527) — well below the 10 % of unfilled 3DXTech ABS[1][22] | 5.4-9.1 at break (printed XZ, ASTM D638, Stratasys); 1.9-4.3 in ZX; 3DXTech quotes 3 (ISO 527)[4][2] |
| Flexural strengthMPa | 80 (printed XY, ISO 178)[1] | 104-116 at break (printed XZ, ASTM D790 Procedure A, Stratasys); 72-98 in ZX; 3DXTech quotes 90 (ISO 178)[4][2] |
| Flexural modulusMPa | 2250 (printed XY, ISO 178)[1] | 2400-2550 (printed XZ, ASTM D790, Stratasys F900 T16 and T16A) against 2120-2130 in ZX; 3DXTech quotes 2170 (ISO 178)[4][2] |
| Other impact data | Not documented | Izod notched 88.5-140 J/m XZ against 37-80 J/m ZX; unnotched 647-2260 J/m XZ against 169-633 J/m ZX (printed, ASTM D256/D4812, Stratasys, across three printers and three tips)[4] |
| Layer adhesion / Z tensileMPa | Not documented | 39-63 at break (printed ZX, ASTM D638, Stratasys); the low end is the F900 T16 baseline, the high end the F3300 N500 hot end[4] |
| Brittleness1–5 | Moderate — elongation at break falls to 4 % from 10 % for the unfilled grade[1][22] | Brittle — snaps with little warning[2] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Not documented | Rockwell M110 / R126 on extruded PEI stock (ASTM D785)[23] |
| Creep resistance / sustained load1–5 | Moderate — no creep test found; Tg of 105 °C keeps room-temperature service far below softening[1][22] | Excellent — holds load for years. Printed ZX coupons keep 87 % of room-temperature tensile strength at 104 °C and 70 % at 132 °C (ASTM D638); extruded PEI stock is rated 170 °C long-term service[4][23] |
| Fatigue / repeated-flex resistance1–5 | Below average — no S-N curve found; elongation at break falls to 4 % against 10 % for unfilled 3DXTech ABS[1][22] | Not documented |
| Elasticity / flexibility1–5 | Rigid[1] | Rigid[2] |
| Z strength as % of XY% | Not documented | 56-86 (Stratasys ZX against XZ tensile at break, ASTM D638, across F900/F3300/Fortus 450mc and T16/T20/T40A tips); 58 on the F900 T16 baseline[4] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | Not documented | 158 (printed XY, ISO 75 at 0.45 MPa, 3DXTech) to 178 (printed XY 178.2 and ZX 178.4, ASTM D648 Method B at 66 psi, Stratasys); moulded 176.9[2][4] |
| HDT at 1.8 MPa°C | Not documented | 170-173 (printed XY 170.2 and ZX 172.6, ASTM D648 Method B at 264 psi); moulded 172.9[4] |
| Glass transition (Tg)°C | 105 (DSC)[1] | 177 (moulded plaque, ASTM D7426 inflection point, Stratasys); 186 (DSC, 3DXTech)[4][2][24] |
| Continuous service temperature°C | Not documented | 170 long-term service on extruded PEI stock, converted from 338 °F; 200 short term[23] |
| Thermal expansion (CTE)µm/m·K | Not documented | 44.9 (printed XY, -50 to 80 °C, ASTM E831), falling to 31.4 over 80-160 °C; ZX gives 44.5 over -50 to 60 °C. Black pigment raises it to 51.9[4] |
| Flammability / UL 94 | UL 94 V-0 at 1.5 mm, rated on the base resin rather than the printed part[1] | UL 94 V-0 at 1.5 mm on the base resin. Printed parts are tested to 14 CFR 25.853, BSS 7238 and 7239 and AITM 2.0007B and 3.0005 covering 60 s and 12 s vertical burn, 15 s horizontal burn, smoke density, toxic gas emission and OSU heat release[2][4] |
| Environment & Chemical | ||
| UV resistance1–5 | Not documented | Good — years with some colour shift. 1000 h of QUV cycling to ASTM G154 left printed ZX coupons at 55.5 MPa yield against 56.0 unexposed, with elongation and modulus unchanged[4] |
| Chemical resistance | Good against weak acids, weak alkalis, oils and grease; dissolved by acetone[25] | Not documented |
| Food contact | Not food safe — Polymaker cites potential chemical leaching[17] | Not documented |
| Biodegradability / compostability | Not biodegradable[17] | Not documented |
| Recyclability | Mechanically recyclable but not accepted in household plastic collection[17] | Not documented |
| Health & Safety | ||
| Fume toxicity1–5 | High — hazardous VOC such as styrene; enclosure and filtration needed[26][13] | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[26] |
| VOC emission rateµg/min | 12–113 styrene, the dominant VOC from every ABS and HIPS combination tested[26] | Not documented |
| Ultrafine-particle emission rateparticles/min | 2 × 10¹⁰ to 9 × 10¹⁰ median across all ABS printers, two orders of magnitude above PLA's ≈1 × 10⁸[26] | Not documented |
| Hazardous species emitted | Styrene dominates. Bambu Lab states ABS and ASA release harmful gases such as styrene at printing temperature, which can be toxic and cause dizziness or nausea[26][13] | Not documented |
| Ventilation / filtration requirement1–5 | Enclosure with carbon and HEPA filtration — an enclosure alone cut measured UFP by only about 35 %[26][13] | Ventilated room or enclosure recommended[26] |
| Post-Processing | ||
| Sanding & machining | Sands well and takes filler before painting[17] | Not documented |
| Painting & finishing | Paints readily after light abrasion[17] | Not documented |
| Support material pairing | HIPS breaks away or dissolves in d-limonene; Bambu Lab sells a dedicated Support for ABS[27][13] | Not documented |
| Solvents & Solubility | ||
| Soluble in | Acetone dissolves it — the basis of ABS slurry; so do MEK, THF, ethyl acetate, chloroform, dichloromethane and toluene.[28][25] | Chlorinated hydrocarbons — dichloromethane and chloroform — are solvents for polyetherimide. Laboratory reagents.[29][28] |
| Softened or crazed by | Petrol and perchloroethylene soften it and benzene attacks it; d-limonene disrupts layer adhesion in some ABS and ASA grades.[28][30] | Acetone, MEK, benzene, toluene and butyl acetate craze or stress-crack it; alcohols, fuels and dilute acids do not.[28][29] |
| Solvent welding & smoothing agent | Acetone: about 20 min of vapour at 80 °C over 5 mm of liquid. Prusa measured layer adhesion more than doubled.[31] | Dichloromethane is the only welding route, and it is a controlled carcinogen rather than a workshop material.[29][28] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- Firewire Flame Retardant ABS Technical Data Sheet 3DXTech · 2026-08 · tds
- ThermaX PEI 9085 Technical Data Sheet v4 3DXTech · 2026-08 · tds
- Bambu Filament Technical Data Sheet V3.0 — ABS Bambu Lab · 2026-08 · tds
- ULTEM 9085 Resin — FDM Material Data Sheet Stratasys · 2026-04 · tds
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- SUNLU ABS-FR (ABS Flame Retardant) 3D Printer Filament 1 kg SUNLU · 2026-08 · vendor
- YXPOLYER ABS Flame-Retardant product page YXPOLYER · 2026-08 · vendor
- Flame Retardant Black ABS Coex 3D · 2026-08 · vendor
- Kimya PEI-9085 Natural 2.85 mm 500 g igo3d · 2026-08 · vendor
- Fiberlogy PEI 9085 Natural, 1.75 mm / 500 g 3DJAKE · 2026-08 · vendor
- 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
- IEMAI 3D PEI 9085 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- ABS — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- ABS — material basics Polymaker Wiki · 2026-08 · doc
- FIREWIRE FR-ABS — product page (print recommendations) 3DXTech · 2026-08 · doc
- THERMAX PEI 9085 — product page (print recommendations) 3DXTech · 2026-08 · doc
- Polymaker ABS Pro Technical Data Sheet V1 (2026-05-29) Polymaker · 2026-05 · tds
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- 3DXMAX ABS Technical Data Sheet 3DXTech · 2026-08 · tds
- TECAPEI natural (PEI) — stock shape properties Ensinger · 2026-08 · tds
- ThermaX PEI 1010 Technical Data Sheet v4 3DXTech · 2026-08 · tds
- PolyLite ABS Technical Data Sheet (V5.5 served at this URL) Polymaker · 2024-11 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- HIPS — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
- HIPS — Knowledge Base Prusa Research · 2026-08 · doc
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc