Filament comparison
ABS-FR vs PEI 1010
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | Flame-retardant ABS (FR-ABS)ABS | PEI (ULTEM 1010)HIGHTEMP |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $52.00/kg median; $44.99–$120.00/kg across 5 dated product listings | $281.22/kg median; $195.00–$698.00/kg across 6 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | ABS with a flame-retardant package; 3DXTech rates the base resin UL 94 V-0[1] | Polyetherimide, ULTEM 1010 grade — the higher-temperature, food- and medical-contact PEI[2][3] |
| Densityg/cm³ | 1.18 (ISO 1183) — above unfilled ABS at 1.05 because of the retardant loading[1][4] | 1.27 (ISO 1183, 3DXTech and Prusament); 1.29 specific gravity on moulded plaques (ASTM D792, Stratasys)[2][3][5] |
| Typical priceUSD/kg | 1 kg-equivalent spools span 45–120; the middle of the market is about 52[6][7][8][9] | 1 kg-equivalent spools span 195–698; the middle of the market is about 270[6][10][11][12][13] |
| Price range across brandsUSD/kg | 45–120 across brands; SUNLU 45, YXPOLYER 50, Coex 3D 52, 3DXTech 107 at 750 g pricing; the FR PC/ABS grade runs 120[6][7][8][9] | 195-698 across brands and grades; 3DXTech ThermaX PEI 1010 195 at 2 kg, IEMAI 3D 223 at 1 kg, 3D4Makers 270 at 2 kg, Prusament 292 at 500 g, Kimya 347 at 500 g, 3DXTech ESD-PEI 1010 698 at 500 g[6][10][11][12][13] |
| Market availability1–5 | Niche, a handful of specialist brands[6] | Niche, a handful of specialist brands[6][10][11][12] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 750 g spools[6] | 1.75 and 2.85 mm; 200 g to 2 kg spools, plus Stratasys canisters[6][12][5] |
| Typical applications | Electrical enclosures and transport interiors that must meet a flammability rating[1] | Autoclavable tooling, food-contact fixtures and parts that must hold load near 200 °C[3] |
| Printing Parameters | ||
| Nozzle temperature°C | Not documented | 410 ± 10 (Prusament) — the hottest nozzle in the dataset[3] |
| Bed temperature°C | Not documented | 140–160 (Prusament); 130–140 (3DXTech)[3][2] |
| Enclosure / chamber requirement1–5 | Enclosure recommended[14] | Actively heated chamber required — Prusa specifies 90 °C[3] |
| Recommended chamber temperature°C | Not documented | 90 (Prusament)[3] |
| Bed surface & adhesion aid | Clean the plate and apply glue; Simplify3D also lists Kapton tape and ABS slurry[14][15] | PA nylon sheet or powder-coated sheet with high-temperature glue (Prusament)[3] |
| Warping tendency1–5 | High — enclosure needed for reliable large parts[14] | Severe — heated chamber needed[3] |
| Bed-adhesion difficulty1–5 | Needs a specific surface plus adhesive[14] | Not documented |
| Stringing / oozing tendency1–5 | Slight — Polymaker advises 1–2 mm retraction at 20–30 mm/s[16] | Not documented |
| Overall printing difficulty1–5 | Intermediate — dry filament and a tuned profile[14] | Expert / industrial hardware only[3][17] |
| Extruder requirement | Not documented | A hot end rated to 420 °C, a heated chamber and a high-temperature bed; Prusa dries the filament at 150 °C for 6–8 h before printing[3] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely[14] | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[3] |
| Abrasiveness1–5 | Non-abrasive[1] | Non-abrasive when unfilled[2] |
| Nozzle clog risk1–5 | Low — 3DXTech lists no special nozzle concerns and no minimum layer height for its FR-ABS, only an 80 °C pre-dry[18] | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 150 °C pre-dry before every print[19] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[15] | Not documented |
| Hotend requirement | No special hot-end required[15] | Not documented |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Moderate — the ABS matrix takes up 0.51–0.65 % saturated at 25 °C / 55 % RH and 3DXTech specifies a 80 °C, 4 h pre-dry[4][20][18] | Not documented |
| Equilibrium moisture content at ~50 % RH% | Not documented | 0.4 in 24 h and 0.7 in 7 days at 24 °C and 22 % RH (Prusament)[3] |
| Drying temperature & time | Not documented | 150 °C for 6–8 h (Prusament) — the hottest drying schedule in the dataset[3] |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface[21] | Not documented |
| Effect of moisture on strength | Polymaker rates ABS moderate-sensitivity and publishes no dry-versus-conditioned figures; absorbed water flashes to steam in the hotend and shows as bubbling and poor layer adhesion[21] | No dry-versus-conditioned figures are published; 3DXTech mandates a 150 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[19] |
| Storage requirement | Sealed with desiccant; Polymaker rates ABS moderate-sensitivity[21] | Not documented |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 45 at break (printed XY, ISO 527)[1] | 79-95 printed in plane: Stratasys 79.2 (F900 T14) to 91.6 (F3300 N500) at break in XZ, ASTM D638; Prusament 95 +/- 3.5 at yield printed horizontal, ISO 527-1; 3DXTech quotes 56 (ISO 527)[5][3][2] |
| Young's modulusMPa | 1990 (printed XY, ISO 527)[1] | 2300-3040 printed in plane: Prusament 2300 +/- 100 horizontal (ISO 527-1), Stratasys 2920-3040 in XZ (ASTM D638); 3DXTech quotes 2500[5][3][2] |
| Elongation at break% | 4 at break (printed XY, ISO 527) — well below the 10 % of unfilled 3DXTech ABS[1][22] | 4.0-4.1 at break in XZ (ASTM D638, Stratasys); Prusament gives 6.6 +/- 0.7 at yield printed horizontal (ISO 527-1); 3DXTech quotes 3[5][3][2] |
| Flexural strengthMPa | 80 (printed XY, ISO 178)[1] | 128 at 5 % strain (F900 T14) and 144 at break (F3300) printed XZ, ASTM D790; Prusament 98 +/- 6.5 horizontal and 138 +/- 5.3 vertical (ISO 178); 3DXTech quotes 110[5][3][2] |
| Flexural modulusMPa | 2250 (printed XY, ISO 178)[1] | 2910-3260 printed XZ (ASTM D790, Stratasys); Prusament 2300 horizontal and 2700 vertical (ISO 178); 3DXTech quotes 2510[5][3][2] |
| Charpy impact, notchedkJ/m² | Not documented | 3.4 ± 0.9 printed horizontal and 3.6 ± 0.4 printed vertical, ISO 179-1 notched (Prusament)[3] |
| Other impact data | Not documented | Izod notched 26.6-36.3 J/m XZ against 21.7-27.2 J/m ZX; unnotched 260-406 J/m XZ against 68-116 J/m ZX (printed, ASTM D256/D4812, Stratasys). Charpy unnotched 19.7 +/- 4.3 horizontal and 39 +/- 10 vertical (Prusament, ISO 179-1)[5][3] |
| Layer adhesion / Z tensileMPa | Not documented | 28-37 at break (printed ZX, ASTM D638, Stratasys F900 and F3300) against 72 +/- 5 at yield printed vertical (ISO 527-1, Prusament on the Pro HT90 with a 0.6 mm nozzle and 90 °C chamber) — a fourfold spread driven by chamber temperature and bead size[5][3] |
| Brittleness1–5 | Moderate — elongation at break falls to 4 % from 10 % for the unfilled grade[1][22] | Brittle — snaps with little warning; notched Charpy only 3.4 kJ/m²[3] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Not documented | Shore D 83.5 (Prusa Polymers method); Rockwell M110 / R126 on extruded PEI stock (ASTM D785)[3][23] |
| Creep resistance / sustained load1–5 | Moderate — no creep test found; Tg of 105 °C keeps room-temperature service far below softening[1][22] | Excellent — holds load for years. Printed coupons hold 215 °C heat deflection at 1.8 MPa (ASTM D648) and extruded PEI stock is rated 170 °C long-term service[5][23] |
| Fatigue / repeated-flex resistance1–5 | Below average — no S-N curve found; elongation at break falls to 4 % against 10 % for unfilled 3DXTech ABS[1][22] | Not documented |
| Elasticity / flexibility1–5 | Rigid[1] | Rigid[3] |
| Z strength as % of XY% | Not documented | 36-40 (Stratasys ZX against XZ tensile at break, ASTM D638) against 76 (Prusament vertical against horizontal tensile yield, ISO 527-1)[5][3] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | Not documented | 207 (Prusament, ISO 75 at 0.45 MPa) to 217 (printed XY 216.9 and XZ 217.1, ASTM D648 Method B at 66 psi, Stratasys); 3DXTech quotes 208[3][5][2] |
| HDT at 1.8 MPa°C | Not documented | 194 (Prusament, ISO 75 at 1.8 MPa) to 215 (printed XY 215.1 and XZ 214.5, ASTM D648 Method B at 264 psi, Stratasys) — the highest heat deflection in the dataset[3][5] |
| Glass transition (Tg)°C | 105 (DSC)[1] | 209 (moulded plaque, ASTM D7426 inflection point, Stratasys); 217 (DSC, 3DXTech)[5][2] |
| Continuous service temperature°C | Not documented | 170 long-term service on extruded PEI stock, converted from 338 °F; 200 short term[23] |
| Thermal expansion (CTE)µm/m·K | Not documented | 36.1 (printed XY, -50 to 60 °C, ASTM E831), falling to 29.8 over 60-205 °C; ZX gives 32.5 over -50 to 110 °C and 16.2 over 110-165 °C[5] |
| Flammability / UL 94 | UL 94 V-0 at 1.5 mm, rated on the base resin rather than the printed part[1] | UL 94 V-0 at 1.5 mm, rated on the base resin[2] |
| Environment & Chemical | ||
| Chemical resistance | Good against weak acids, weak alkalis, oils and grease; dissolved by acetone[24] | Not documented |
| Food contact | Not food safe — Polymaker cites potential chemical leaching[16] | Not documented |
| Biodegradability / compostability | Not biodegradable[16] | Not documented |
| Recyclability | Mechanically recyclable but not accepted in household plastic collection[16] | Not documented |
| Health & Safety | ||
| Fume toxicity1–5 | High — hazardous VOC such as styrene; enclosure and filtration needed[25][14] | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[25] |
| VOC emission rateµg/min | 12–113 styrene, the dominant VOC from every ABS and HIPS combination tested[25] | Not documented |
| Ultrafine-particle emission rateparticles/min | 2 × 10¹⁰ to 9 × 10¹⁰ median across all ABS printers, two orders of magnitude above PLA's ≈1 × 10⁸[25] | Not documented |
| Hazardous species emitted | Styrene dominates. Bambu Lab states ABS and ASA release harmful gases such as styrene at printing temperature, which can be toxic and cause dizziness or nausea[25][14] | Not documented |
| Ventilation / filtration requirement1–5 | Enclosure with carbon and HEPA filtration — an enclosure alone cut measured UFP by only about 35 %[25][14] | Ventilated room or enclosure recommended[25] |
| Post-Processing | ||
| Sanding & machining | Sands well and takes filler before painting[16] | Not documented |
| Painting & finishing | Paints readily after light abrasion[16] | Not documented |
| Support material pairing | HIPS breaks away or dissolves in d-limonene; Bambu Lab sells a dedicated Support for ABS[26][14] | Not documented |
| Solvents & Solubility | ||
| Soluble in | Acetone dissolves it — the basis of ABS slurry; so do MEK, THF, ethyl acetate, chloroform, dichloromethane and toluene.[27][24] | Chlorinated hydrocarbons — dichloromethane and chloroform — are solvents for polyetherimide. Laboratory reagents.[28][27] |
| Softened or crazed by | Petrol and perchloroethylene soften it and benzene attacks it; d-limonene disrupts layer adhesion in some ABS and ASA grades.[27][29] | Acetone, MEK, benzene, toluene and butyl acetate craze or stress-crack it; alcohols, fuels and dilute acids do not.[27][28] |
| Solvent welding & smoothing agent | Acetone: about 20 min of vapour at 80 °C over 5 mm of liquid. Prusa measured layer adhesion more than doubled.[30] | Dichloromethane is the only welding route, and it is a controlled carcinogen rather than a workshop material.[28][27] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- Firewire Flame Retardant ABS Technical Data Sheet 3DXTech · 2026-08 · tds
- ThermaX PEI 1010 Technical Data Sheet v4 3DXTech · 2026-08 · tds
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- Bambu Filament Technical Data Sheet V3.0 — ABS Bambu Lab · 2026-08 · tds
- ULTEM 1010 Resin — FDM Material Data Sheet Stratasys · 2026-06 · tds
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- SUNLU ABS-FR (ABS Flame Retardant) 3D Printer Filament 1 kg SUNLU · 2026-08 · vendor
- YXPOLYER ABS Flame-Retardant product page YXPOLYER · 2026-08 · vendor
- Flame Retardant Black ABS Coex 3D · 2026-08 · vendor
- Kimya PEI-1010 Amber Yellow 1.75 mm 500 g igo3d · 2026-08 · vendor
- Prusa Prusament PEI 1010 Natural (NFC), 1.75 mm / 500 g 3DJAKE · 2026-08 · vendor
- 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
- IEMAI 3D PEI 1010 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
- ABS — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- ABS — material basics Polymaker Wiki · 2026-08 · doc
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- FIREWIRE FR-ABS — product page (print recommendations) 3DXTech · 2026-08 · doc
- THERMAX PEI 1010 — product page (print recommendations) 3DXTech · 2026-08 · doc
- Polymaker ABS Pro Technical Data Sheet V1 (2026-05-29) Polymaker · 2026-05 · tds
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- 3DXMAX ABS Technical Data Sheet 3DXTech · 2026-08 · tds
- TECAPEI natural (PEI) — stock shape properties Ensinger · 2026-08 · tds
- PolyLite ABS Technical Data Sheet (V5.5 served at this URL) Polymaker · 2024-11 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- HIPS — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
- HIPS — Knowledge Base Prusa Research · 2026-08 · doc
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc