Filament comparison
ABS-ESD vs PSU
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | ESD-safe ABSABS | PSUHIGHTEMP |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $102.50/kg median; $47.00–$166.67/kg across 4 dated product listings | $168.00/kg median; $168.00–$168.00/kg across 1 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | ABS compounded with a conductive carbon filler for static-dissipative parts[1] | Polysulfone — the lowest-temperature and cheapest of the sulfone family[2] |
| Densityg/cm³ | 1.09 (ISO 1183)[1] | 1.24 (ISO 1183)[2] |
| Typical priceUSD/kg | 1 kg-equivalent spools span 47–167; the middle of the market is about 103[3][4][5] | 1 kg-equivalent spools cluster near 250[3] |
| Price range across brandsUSD/kg | 47–167 across brands; IEMAI 47, YXPOLYER 65, 3DXTech 140 at 750 g pricing; the EMI-shielding ABS grade runs 167[3][4][5] | 168-250 across formats; 250 g spool $42 (168/kg), 500 g $125 (250/kg) — 3DXTech is the only filament supplier found[3] |
| Market availability1–5 | Niche, a handful of specialist brands[3] | Special order, 1–2 makers worldwide[3] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 750 g spools[3] | 1.75 mm; 250 g and 500 g spools[3] |
| Typical applications | Electronics handling fixtures, trays and jigs used around static-sensitive parts[1] | Transparent high-temperature housings, medical trays and hot-water fittings[2] |
| Printing Parameters | ||
| Bed temperature°C | Not documented | 120–140 (3DXTech)[2] |
| Enclosure / chamber requirement1–5 | Enclosure recommended[6] | Actively heated chamber required[7][8] |
| Bed surface & adhesion aid | Clean the plate and apply glue; Simplify3D also lists Kapton tape and ABS slurry[6][9] | Not documented |
| Warping tendency1–5 | High — enclosure needed for reliable large parts[6] | Not documented |
| Bed-adhesion difficulty1–5 | Needs a specific surface plus adhesive[6] | Not documented |
| Stringing / oozing tendency1–5 | Slight — Polymaker advises 1–2 mm retraction at 20–30 mm/s[10] | Not documented |
| Overall printing difficulty1–5 | Intermediate — dry filament and a tuned profile[6] | Expert / industrial hardware only[7][8] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Hardened steel required[1] | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[7] |
| Abrasiveness1–5 | Moderately abrasive — conductive carbon filler[1] | Non-abrasive when unfilled[2] |
| Nozzle clog risk1–5 | Low — 3DXTech lists no special nozzle concerns and no minimum layer height for its ESD-ABS, only an 80 °C pre-dry[11] | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[12] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[9] | Not documented |
| Hotend requirement | No special hot-end required[9] | Not documented |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Moderate — the ABS matrix takes up 0.51–0.65 % saturated at 25 °C / 55 % RH and 3DXTech specifies a 80 °C, 4 h pre-dry[13][14][11] | Not documented |
| Equilibrium moisture content at ~50 % RH% | Not documented | 0.30 in 24 h on extruded stock (ASTM D570)[15] |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface[16] | Not documented |
| Effect of moisture on strength | Polymaker rates ABS moderate-sensitivity and publishes no dry-versus-conditioned figures; absorbed water flashes to steam in the hotend and shows as bubbling and poor layer adhesion[16] | No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[12] |
| Storage requirement | Sealed with desiccant; Polymaker rates ABS moderate-sensitivity[16] | Not documented |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 58 at break (printed XY, ISO 527) — the conductive filler raises strength above the unfilled grade's 42[1][17] | 52 (printed XY, ISO 527, 3DXTech); 81 at break on extruded stock (ASTM D638)[2][15] |
| Young's modulusMPa | 2130 (printed XY, ISO 527)[1] | 2100 (printed XY, ISO 527)[2] |
| Elongation at break% | 4 at break (printed XY, ISO 527)[1] | 8 (printed XY, ISO 527) against 50 on extruded stock — nearly three times PPSU's printed 3 %[2][18][15] |
| Flexural strengthMPa | 80 (printed XY, ISO 178)[1] | 87 (printed XY, ISO 178)[2] |
| Flexural modulusMPa | 2275 (printed XY, ISO 178)[1] | 2050 (printed XY, ISO 178)[2] |
| Other impact data | Not documented | Izod notched 69 J/m on extruded PSU stock, converted from 1.3 ft-lb/in (ASTM D256)[15] |
| Brittleness1–5 | Moderate[1] | Moderate[2] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Not documented | Rockwell M120 on extruded PSU stock (ASTM D785)[15] |
| Creep resistance / sustained load1–5 | Moderate — no creep test found; Tg of 105 °C keeps room-temperature service far below softening[1] | Good. Ensinger lists high creep resistance as a headline property of extruded PSU stock, which is rated to 173 °C heat deflection at 1.8 MPa[15] |
| Fatigue / repeated-flex resistance1–5 | Below average — no S-N curve found; elongation at break 4 %, well below unfilled ABS[1][17] | Not documented |
| Elasticity / flexibility1–5 | Rigid[1] | Rigid[2] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | Not documented | 172 (printed XY, ISO 75 at 0.45 MPa, 3DXTech); 181 on extruded stock, converted from 358 °F at 66 psi[2][15] |
| HDT at 1.8 MPa°C | Not documented | 174 on extruded PSU stock, converted from 345 °F at 264 psi (ASTM D648)[15] |
| Glass transition (Tg)°C | 105 (DSC)[1] | 187 (DSC, 3DXTech) and 185 on extruded stock (ASTM D3418), against 230 for PPSU[2][18][15] |
| Continuous service temperature°C | Not documented | 141 long-term service on extruded PSU stock, converted from 285 °F[15] |
| Thermal expansion (CTE)µm/m·K | Not documented | 55.8 (extruded PSU stock, ASTM D696; source states 3.1e-5 in/in/°F)[15] |
| Flammability / UL 94 | Not documented | UL 94 V-0 on extruded PSU stock[15] |
| Environment & Chemical | ||
| Chemical resistance | Good against weak acids, weak alkalis, oils and grease; dissolved by acetone[19] | Not documented |
| Food contact | Not food safe — Polymaker cites potential chemical leaching[10] | Not documented |
| Biodegradability / compostability | Not biodegradable[10] | Not documented |
| Recyclability | Mechanically recyclable but not accepted in household plastic collection[10] | Not documented |
| Electrical & ESD properties | Surface resistance 10⁷–10⁹ ohm/sq, the static-dissipative band (ASTM D257), against above 10¹³ for unfilled ABS[1][17] | Surface resistance above 10¹³ ohm/sq — an insulator (IEC 60093)[2] |
| Health & Safety | ||
| Fume toxicity1–5 | High — hazardous VOC such as styrene; enclosure and filtration needed[20][6] | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[20] |
| VOC emission rateµg/min | 12–113 styrene, the dominant VOC from every ABS and HIPS combination tested[20] | Not documented |
| Ultrafine-particle emission rateparticles/min | 2 × 10¹⁰ to 9 × 10¹⁰ median across all ABS printers, two orders of magnitude above PLA's ≈1 × 10⁸[20] | Not documented |
| Hazardous species emitted | Styrene dominates. Bambu Lab states ABS and ASA release harmful gases such as styrene at printing temperature, which can be toxic and cause dizziness or nausea[20][6] | Not documented |
| Ventilation / filtration requirement1–5 | Enclosure with carbon and HEPA filtration — an enclosure alone cut measured UFP by only about 35 %[20][6] | Ventilated room or enclosure recommended[20] |
| Dust & fibre handling hazard | Conductive carbon filler is bound in the matrix; avoid inhaling sanding dust[1] | Not documented |
| Post-Processing | ||
| Sanding & machining | Sands well and takes filler before painting[10] | Not documented |
| Painting & finishing | Paints readily after light abrasion[10] | Not documented |
| Support material pairing | HIPS breaks away or dissolves in d-limonene; Bambu Lab sells a dedicated Support for ABS[21][6] | Not documented |
| Solvents & Solubility | ||
| Soluble in | Acetone dissolves it — the basis of ABS slurry; so do MEK, THF, ethyl acetate, chloroform, dichloromethane and toluene.[22][19] | Chlorinated hydrocarbons — dichloromethane, chloroform — dissolve polysulfone; ketones and esters attack it as well.[23][22] |
| Softened or crazed by | Petrol and perchloroethylene soften it and benzene attacks it; d-limonene disrupts layer adhesion in some ABS and ASA grades.[22][24] | Acetone, MEK, ethyl acetate, benzene and toluene craze or stress-crack it; methanol and isopropanol only marginally.[22][23] |
| Solvent welding & smoothing agent | Acetone: about 20 min of vapour at 80 °C over 5 mm of liquid. Prusa measured layer adhesion more than doubled.[25] | Dichloromethane cement welds PSU and NMP softens residual resin. Both are laboratory reagents.[23] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- 3DXSTAT ESD-ABS Technical Data Sheet 3DXTech · 2026-08 · tds
- ThermaX PSU Technical Data Sheet v3 3DXTech · 2026-08 · tds
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- IEMAI ESD-ABS 3D Printing Filament product page IEMAI 3D · 2026-08 · vendor
- YXPOLYER ABS ESD product page YXPOLYER · 2026-08 · vendor
- ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- ABS — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- ABS — material basics Polymaker Wiki · 2026-08 · doc
- 3DXSTAT ESD-ABS — product page (print recommendations) 3DXTech · 2026-08 · doc
- THERMAX PSU — product page (print recommendations) 3DXTech · 2026-08 · doc
- Bambu Filament Technical Data Sheet V3.0 — ABS Bambu Lab · 2026-08 · tds
- Polymaker ABS Pro Technical Data Sheet V1 (2026-05-29) Polymaker · 2026-05 · tds
- TECASON S natural (PSU) — stock shape properties Ensinger · 2026-08 · tds
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- 3DXMAX ABS Technical Data Sheet 3DXTech · 2026-08 · tds
- ThermaX PPSU Technical Data Sheet v3 3DXTech · 2026-08 · tds
- PolyLite ABS Technical Data Sheet (V5.5 served at this URL) Polymaker · 2024-11 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- HIPS — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
- HIPS — Knowledge Base Prusa Research · 2026-08 · doc
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc