Filament comparison
PVB vs TPU 95A
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | PVBSPECIALTY | TPU 95AFLEX |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $66.65/kg median; $49.32–$79.98/kg across 3 dated product listings | $39.99/kg median; $23.00–$106.05/kg across 15 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Polyvinyl butyral — a printable thermoplastic whose surface can be smoothed with isopropyl alcohol instead of a hot solvent[1] | Thermoplastic polyurethane, polyester or polyether based, at about 92–95 Shore A[2][3] |
| Densityg/cm³ | 1.10 (Polymaker PolySmooth, ISO 1183); Prusament PVB 1.10[1][4] | 1.20–1.25 (ISO 1183); Prusament 1.25, Polymaker 1.20–1.24, Bambu Lab 1.22[2][3][5] |
| Typical priceUSD/kg | 1 kg-equivalent spools cluster near 80[6][7] | 1 kg spools cluster near 35; the specialist and industrial brands run to 106[6][7][5][8][9][10] |
| Price range across brandsUSD/kg | 49–102 across brands; Polymaker PolySmooth 49 at 750 g, Prusament PVB 80–102 at 500 g[6][7] | 23–106 across brands; IEMAI 3D 23, LANDU 24, Siraya Tech 25, PS Imports 25, PrimaCreator 32, Bambu Lab 35–42, Polymaker 40–50, add:north 72, Recreus 90, 3DXTech 96, NinjaTek Cheetah 106[7][11][6][12][8][9][13][14][15][10] |
| Market availability1–5 | Available from several mainstream brands[6][7] | Ubiquitous, every brand and retailer[6][12][7][11][8][9] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 0.5 and 0.75 kg spools[6][7] | 1.75 and 2.85 mm; 0.5, 0.75 and 1 kg spools[6][12] |
| Typical applications | Display models and light guides where a layer-free surface matters more than strength[1] | Gaskets, phone cases, tyres, vibration mounts and protective covers[16] |
| Diameter tolerance± mm | +/- 0.03 (Prusament PVB)[4] | ±0.06 (Prusament) — the loosest tolerance Prusa publishes, because soft filament deforms in the gauge[3] |
| Printing Parameters | ||
| Nozzle temperature°C | 215 +/- 10 (Prusament PVB)[4] | 210–240; Polymaker 210–230, Prusament 230 ± 10, Bambu Lab HF 220–240[2][3][5] |
| Bed temperature°C | 75 +/- 5 (Prusament PVB)[4] | 25–65; Prusament 65 ± 10, Bambu Lab 30–35, Polymaker 25–60[3][5][2] |
| Enclosure / chamber requirement1–5 | Open frame is fine[1] | Open frame is fine[2] |
| Part cooling fan | 100 % part cooling (Prusament PVB)[4] | Fan on[2][5] |
| Bed surface & adhesion aid | Smooth PEI sheet or satin sheet; Prusa states a brim is not generally necessary[4] | PEI sheet or painter's tape; Polymaker warns TPU can over-stick and advises a glue stick as a release agent[17][16] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | Not documented | 2.4 at Polymaker's 30–50 mm/s and 2.4 at Prusa's 30 mm/s cap on a 0.4 mm nozzle at 0.2 mm layer; Bambu Lab's high-flow grade lifts the cap to 200 mm/s (16 mm³/s)[2][3][5] |
| Warping tendency1–5 | Not documented | None[2] |
| Bed-adhesion difficulty1–5 | Not documented | Sticks to most surfaces[2] |
| Stringing / oozing tendency1–5 | Not documented | Moderate — retraction tuning needed; Polymaker specifies 3–6 mm retraction, well above the 1–3 mm used for rigid filaments[2] |
| Overall printing difficulty1–5 | Easy — minor profile tuning; it prints close to PLA[1] | Intermediate — dry filament and a tuned profile; the speed ceiling is the main constraint[2][3] |
| Extruder requirement | Not documented | Direct drive strongly preferred. BASF rates its 95A grade as running on both direct-drive and Bowden machines, but every maker caps speed at 15–50 mm/s unless the grade is specifically high-flow[18][2][3] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely[1] | Brass fine indefinitely[19] |
| Abrasiveness1–5 | Non-abrasive[1] | Non-abrasive[19] |
| Nozzle clog risk1–5 | Moderate — needs dry filament and a clean nozzle; Prusa calls PVB very prone to absorbing moisture and requires a 60 °C, 4 h dry before every print[20][21] | Moderate — needs dry filament and a clean nozzle[21] |
| Heat-creep / jam sensitivity1–5 | Not documented | High — all-metal hotend and strong cooling needed; soft filament buckles in the cold zone if it slows[16] |
| Hotend requirement | Not documented | No special hot-end required, but a direct-drive extruder is (Simplify3D)[17] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Very high (>2 %) — 2.36 % equilibrium water absorption (Polymaker PolySmooth), above every PLA and PETG grade here[1] | Low (0.1–0.3 %) by Prusa's measurement at 0.04 % in 7 days, but Polymaker measures 0.82 % equilibrium and groups TPU with the highly hygroscopic materials[3][2][21] |
| Equilibrium moisture content at ~50 % RH% | 2.36 equilibrium water absorption (Polymaker PolySmooth); 2.09 for PolyCast; Prusament PVB takes up 0.18 in 24 h and 0.35 in 7 days at 24 °C and 22 % RH[1][22][4] | 0.82 equilibrium (Polymaker); 0.02 after 24 h and 0.04 after 7 days at 22 % RH (Prusa)[2][3] |
| Drying temperature & time | Maximum 60 °C for 4-8 h depending on how wet the filament is (Prusament PVB)[4] | 70 °C for 8 h (Polymaker); 70 °C for 8 h or an 80–90 °C heatbed for 12 h (Bambu Lab)[2][5] |
| Symptoms when wet | Not documented | Bubbling and popping at the nozzle, stringing, rough surface and weak layers[21] |
| Effect of moisture on strength | Polymaker publishes no dry-versus-conditioned figures; at 2.36 % equilibrium uptake the material has to be kept dry to print cleanly[1][21] | Polymaker groups TPU with nylon, PVA and PETG as highly hygroscopic and says these often need to stay in a dryer while printing; no dry-versus-conditioned figures are published[21] |
| Storage requirement | Sealed with desiccant[21] | Sealed with desiccant; often kept in a dryer during the print[21] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 51.8 ± 0.7 printed XY, ISO 527 (PolySmooth); 53.2 ± 1.1 for PolyCast; Prusament PVB gives 50 +/- 5 at yield printed horizontal (ISO 527-1) and 57 +/- 1 on the filament (ISO 527)[1][22][4] | 41.4 ± 1.3 printed (Prusament, ISO 37); NinjaTek Cheetah 39 ultimate (ASTM D638)[3][23] |
| Young's modulusMPa | 2199 ± 43 printed XY and 2010 ± 69 printed Z, ISO 527 (PolySmooth); Prusament PVB gives 1700 +/- 100 in both print directions (ISO 527-1)[1][4] | Not documented |
| Elongation at break% | 5.7 ± 0.5 printed XY, ISO 527 (PolyCast)[22] | 551 ± 24 printed (Polymaker, ISO 37); the filament itself stretches 7264 % before break (Prusa, ISO 527)[2][3] |
| Flexural strengthMPa | 72 +/- 1 printed horizontal and 73 +/- 3 printed vertical, ISO 178 (Prusament PVB)[4] | Not documented |
| Flexural modulusMPa | 2233 ± 106 printed XY, ISO 178 (PolyCast); Prusament PVB gives 2200 +/- 100 horizontal and 2300 +/- 100 vertical (ISO 178)[22][4] | Not documented |
| Charpy impact, notchedkJ/m² | 7 +/- 1 printed horizontal and 10 +/- 1 printed vertical, ISO 179-1 notched (Prusament PVB)[4] | Not documented |
| Other impact data | Charpy unnotched 55 +/- 7 printed horizontal and 59 +/- 12 printed vertical (Prusament PVB, ISO 179-1)[4] | Not documented |
| Layer adhesion / Z tensileMPa | 26.3 ± 2.1 printed Z, ISO 527 (PolyCast); Prusament PVB gives 49 +/- 5 at yield printed vertical (ISO 527-1) and 9 +/- 1 on Prusa's interlayer adhesion test[22][4] | 9.5 ± 0.2 (Prusament interlayer adhesion, ISO 527)[3] |
| Brittleness1–5 | Moderate[1] | Very ductile — bends far before failing[2][3] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Shore D 77 (Prusa Polymers method)[4] | 92 ± 0.4 Shore A and 39 ± 0.7 Shore D (Prusament); 95A (Polymaker, ISO 7619-1); 91 Shore A / 40 Shore D (Fiberlogy FiberFlex 40D, ISO 7619); 95A (NinjaTek Cheetah, ASTM D2240); 94.5 A measured on a printed Bambu Lab 95A part and 96.2 A on a Qidi one (My Tech Fun)[3][2][24][23][25] |
| Creep resistance / sustained load1–5 | Not documented | Poor — deforms under load at room temperature; a loaded bar crept from 74.5 to 82.7 mm over 5 days[25] |
| Fatigue / repeated-flex resistance1–5 | Not documented | Excellent — living hinges viable[16] |
| Elasticity / flexibility1–5 | Rigid[1] | Rubbery / highly elastic[2][3] |
| Z strength as % of XY% | 98 (Prusament PVB, printed vertical against horizontal tensile yield, ISO 527-1: 49 +/- 5 against 50 +/- 5) — the most isotropic printed material in this dataset[4] | Not documented |
| Wear resistance & friction | Not documented | Abrasion resistance is a headline property; BASF measures 64 mm³ loss by ISO 4649 on its 92A grade[18] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 68 (PolySmooth) and 67 (PolyCast), ISO 75 at 0.45 MPa; Prusament PVB 63 (ISO 75 at 0.45 MPa)[1][22][4] | Not documented |
| HDT at 1.8 MPa°C | 66 (PolySmooth) and 53 (PolyCast), ISO 75 at 1.8 MPa; Prusament PVB 58 (ISO 75 at 1.8 MPa)[1][22][4] | Not documented |
| Glass transition (Tg)°C | 70 (DSC) for both PolySmooth and PolyCast[1][22] | Not documented |
| Melting point / Vicat°C | Amorphous — no melting point; Vicat 70 (PolySmooth) and 67 (PolyCast), ISO 306[1][22] | 144 melting (BASF 95A, ISO 11357-3); Bambu Lab 183, Polymaker's modulus at 100 % elongation 8.9 MPa[18][5] |
| Continuous service temperature°C | Not documented | Bounded by a melting point of 144–183 °C; no loaded-bar service figure is published for TPU[18][5] |
| Flammability / UL 94 | Not documented | Flammable; no UL 94 rating published for the grades surveyed[2] |
| Environment & Chemical | ||
| UV resistance1–5 | Not documented | Good — years with some colour shift; Polymaker lists UV exposure among the conditions TPU withstands[16] |
| Chemical resistance | Not documented | Good resistance to oils and common solvents (BASF)[18] |
| Food contact | Not documented | Not food safe without specific certification (Polymaker)[16] |
| Biodegradability / compostability | Not documented | Not biodegradable[16] |
| Recyclability | Not documented | Not accepted in household plastic collection[16] |
| Health & Safety | ||
| Fume toxicity1–5 | Low hazard — minimal VOC and particle emission; none of these materials was in the chamber study[26] | Low hazard — minimal VOC and particle emission; TPU was not among the nine filaments in the chamber study[26] |
| Ventilation / filtration requirement1–5 | Open a window / occasional ventilation[26] | Open a window / occasional ventilation[26] |
| Post-Processing | ||
| Sanding & machining | Not documented | Sanding is impractical — the surface tears rather than abrades[16] |
| Gluing & solvent welding | Not documented | Cyanoacrylate bonds TPU; no common solvent welds it[16] |
| Vapour / chemical smoothing | Isopropyl alcohol vapour smoothing is the point of the material — Polymaker markets PolySmooth for hands-free post-processing to a layer-free surface[1] | No practical vapour smoothing[16] |
| Support material pairing | PolyDissolve S1 is rated for PVB (Polymaker)[27] | Polymaker warns TPU supports are often very difficult to remove; PolyDissolve S1 is rated for TPU[16] |
| Dimensional accuracy & detail | PolyCast is the investment-casting variant of the same chemistry — it burns out cleanly rather than being smoothed[22] | Stringing and elephant-foot are the accuracy limits; retraction has to be long and slow[2] |
| Solvents & Solubility | ||
| Soluble in | Isopropyl alcohol dissolves it; Prusa describes PVB as soluble only in IPA, and it is not water-soluble.[20] | DMF, DMSO, NMP and THF dissolve TPU; acetone, MEK and cyclohexanone are partial solvents. All laboratory reagents.[28] |
| Softened or crazed by | Not documented | Toluene and benzene swell it up to +50 % by weight at 23 °C; esters swell it severely; ethanol and IPA soften it.[28] |
| Solvent welding & smoothing agent | Isopropyl alcohol: brushed or sprayed on for speed, or several hours in IPA vapour for a glass-like surface.[29][20] | None practical — the true solvents (DMF, THF, NMP) are laboratory reagents and leave the joint swollen and weak.[28] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- PolySmooth Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- PolyFlex TPU95 Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- Prusament TPU 95A Technical Datasheet v1.0 Prusa Polymers · 2025-05 · tds
- Prusament PVB Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
- Bambu Filament Technical Data Sheet — TPU 95A HF Bambu Lab · 2026-08 · tds
- Polymaker product catalogue Polymaker · 2026-08 · vendor
- Printed Solid product catalogue Printed Solid · 2026-08 · vendor
- LANDU TPU 3D Printer Filament 1.75 mm 95A Black 1 kg — Amazon listing Amazon.com · 2026-08 · vendor
- IEMAI 3D TPU 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- Cheetah product page — print guidelines, spool sizes and price NinjaTek · 2026-08 · vendor
- TPU for AMS — product page Bambu Lab US Store · 2026-08 · vendor
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Siraya Tech Flex TPU 95A Filament — product page Siraya Tech · 2026-08 · vendor
- PrimaCreator EasyPrint FLEX TPU 95A product page PrimaCreator · 2026-08 · vendor
- add:north TPU Pro Matte 95A product page add:north · 2026-08 · vendor
- TPU — material basics Polymaker Wiki · 2026-08 · doc
- Flexible (TPE/TPU) — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Ultrafuse TPU 95A Technical Data Sheet (Version 2.0) BASF Forward AM · 2022-08 · tds
- Extrudr Product Catalogue (DURAPRO PA12 data block) Extrudr · 2025-03 · tds
- Prusament PVB — material page Prusa Polymers · 2026-08 · tds
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- PolyCast Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- NinjaTek technical specs comparison chart (Cheetah, NinjaFlex, Armadillo, Alloy 910, Nylon 645) NinjaTek · 2026-08 · tds
- FiberFlex 40D Technical Data Sheet Fiberlogy · 2026-08 · tds
- BambuLab TPU 95A HF vs Qidi TPU 95A HF — results spreadsheet My Tech Fun (Igor Gaspar) · 2024-02 · test
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- PolyDissolve S1 Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- Elastollan — Chemical properties: swelling and chemical resistance BASF · 2026-08 · tds
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc