3D Printing Info

Filament comparison

PSU vs TPU 85A

Compare printing settings, strength, heat resistance, dated prices and sources.

PSU guideTPU 85A guide

2 selected · all documented properties

Open these two in the interactive comparisonMore PSU comparisonsMore TPU 85A comparisons
PSU vs TPU 85A — documented properties and sources
PropertyPSUHIGHTEMPTPU 85AFLEX
Market snapshot
Listing priceUSD/kg; dated snapshots$168.00/kg median; $168.00–$168.00/kg across 1 dated product listings$89.89/kg median; $31.99–$106.05/kg across 6 dated product listings
Identity & Market
Base polymer / chemistryPolysulfone — the lowest-temperature and cheapest of the sulfone family[1]Soft thermoplastic polyurethane at 82–85 Shore A[2][3][4]
Densityg/cm³1.24 (ISO 1183)[1]1.11 (BASF Ultrafuse 85A) to 1.19 (NinjaFlex 85A), ISO 1183 / ASTM D792[4][2]
Typical priceUSD/kg1 kg-equivalent spools cluster near 250[5]1 kg-equivalent spools span 32–106; the middle of the market is about 90[5][6][2]
Price range across brandsUSD/kg168-250 across formats; 250 g spool $42 (168/kg), 500 g $125 (250/kg) — 3DXTech is the only filament supplier found[5]32–106 across brands; Siraya Tech Flex TPU 85A 32 at 1 kg, add:north TPU Pro Matte 85A 72, Recreus Filaflex 82A 90 at 500 g, Proto-pasta Clear Flexible TPU 90, 3DXTech 3DXFLEX 85A 96, NinjaTek NinjaFlex 106[7][5][6][8][2]
Market availability1–5Special order, 1–2 makers worldwide[5]Available from several mainstream brands[5][7]
Spool sizes & diameters1.75 mm; 250 g and 500 g spools[5]1.75, 2.85 and 3 mm; 0.5, 1 and 2 kg spools[5][7][2]
Typical applicationsTransparent high-temperature housings, medical trays and hot-water fittings[1]Soft-touch grips, seals, wearables and anything that must compress and rebound[2][3]
Printing Parameters
Nozzle temperature°CNot documented200–220 (BASF Ultrafuse 85A, 210 typical)[4]
Bed temperature°C120–140 (3DXTech)[1]40 (BASF Ultrafuse 85A)[4]
Enclosure / chamber requirement1–5Actively heated chamber required[9][10]Open frame is fine[4]
Bed surface & adhesion aidNot documentedPEI sheet or painter's tape; Polymaker warns TPU can over-stick and advises a glue stick as a release agent[11][12]
Maximum volumetric flow (mm³/s; see test conditions)mm³/sNot documented1.2–3.2 at the 15–40 mm/s BASF specifies on a 0.4 mm nozzle at 0.2 mm layer[4]
Warping tendency1–5Not documentedNone[4]
Bed-adhesion difficulty1–5Not documentedSticks to anything — Recreus states its 82A grade has excellent bed adhesion without a heated bed or additives[3]
Stringing / oozing tendency1–5Not documentedHigh — drying plus tuning needed[13][12]
Overall printing difficulty1–5Expert / industrial hardware only[9][10]Advanced — enclosure, hardware upgrades, tuning; at this hardness the filament will not push through a Bowden tube[2][3]
Extruder requirementNot documentedDirect drive only. NinjaTek calls its 85A grade ideal for direct-drive extruders and Recreus specifies direct-drive printers for 82A; BASF caps print speed at 15–40 mm/s with a nozzle of 0.4 mm or larger[2][3][4]
Hardware Wear & Reliability
Nozzle hardness required1–4Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[9]Brass fine indefinitely[14]
Abrasiveness1–5Non-abrasive when unfilled[1]Non-abrasive[14]
Nozzle clog risk1–5Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[15]High — jams from moisture, heat creep or particles[13][12]
Heat-creep / jam sensitivity1–5Not documentedVery high — softens in the cold zone readily; soft filament buckles between the drive gear and the melt zone[12][2]
Hotend requirementNot documentedNo special hot-end required, but a direct-drive extruder is (Simplify3D)[11]
Moisture Behaviour
Moisture absorption (hygroscopicity)1–5Not documentedModerate — NinjaTek measures 0.22 % in 24 h (ASTM D570) and BASF specifies a 70 °C dry for at least 5 h[2][4]
Equilibrium moisture content at ~50 % RH%0.30 in 24 h on extruded stock (ASTM D570)[16]0.22 after 24 h water immersion (NinjaFlex 85A, ASTM D570) — an immersion figure, not an equilibrium moisture content at 50 % RH[2]
Drying temperature & timeNot documented70 °C for at least 5 h in a hot-air dryer or vacuum oven (BASF)[4]
Symptoms when wetNot documentedBubbling and popping at the nozzle, stringing and a rough surface[13]
Effect of moisture on strengthNo dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[15]Polymaker groups TPU with the highly hygroscopic materials; wet TPU prints with poor layer adhesion and weak, brittle layers[13]
Storage requirementNot documentedSealed with desiccant; often kept in a dryer during the print[13]
Mechanical Properties
Tensile strength (XY)MPa52 (printed XY, ISO 527, 3DXTech); 81 at break on extruded stock (ASTM D638)[1][16]26 ultimate (NinjaFlex 85A, ASTM D638)[2]
Young's modulusMPa2100 (printed XY, ISO 527)[1]12 (NinjaFlex 85A, ASTM D638) — two orders of magnitude below any rigid filament; NinjaTek's 95A Cheetah reaches 26 by the same method[2][17]
Elongation at break%8 (printed XY, ISO 527) against 50 on extruded stock — nearly three times PPSU's printed 3 %[1][18][16]650 at break (Filaflex 82A) and 660 (NinjaFlex 85A); BASF measures 600 in XY and 320 in ZX[3][2][4]
Flexural strengthMPa87 (printed XY, ISO 178)[1]Not documented
Flexural modulusMPa2050 (printed XY, ISO 178)[1]Not documented
Other impact dataIzod notched 69 J/m on extruded PSU stock, converted from 1.3 ft-lb/in (ASTM D256)[16]Not documented
Brittleness1–5Moderate[1]Very ductile — bends far before failing[2]
Hardness (scale-specific)Shore A / Shore D / RockwellRockwell M120 on extruded PSU stock (ASTM D785)[16]29 Shore D / 85 Shore A (BASF Ultrafuse 85A, ISO 7619-1); 85 Shore A (NinjaFlex, ASTM D2240); 82 A nominal for Filaflex[2][4][3]
Creep resistance / sustained load1–5Good. Ensinger lists high creep resistance as a headline property of extruded PSU stock, which is rated to 173 °C heat deflection at 1.8 MPa[16]Poor — no 85A creep test; a printed 95A TPU bar crept from 74.5 to 82.7 mm over 5 days at 1.25 kg, and softer grades creep more[19]
Fatigue / repeated-flex resistance1–5Not documentedExcellent — living hinges viable[12]
Elasticity / flexibility1–5Rigid[1]Rubbery / highly elastic[2][3]
Z strength as % of XY%Not documented53 — BASF measures 320 % elongation at break in ZX against 600 % in XY[4]
Wear resistance & frictionNot documentedAbrasion 0.08 g mass loss over 10 000 cycles (NinjaFlex, ASTM D4060); 82 mm³ (BASF, ISO 4649)[2][4]
Thermal Properties
HDT at 0.45 MPa°C172 (printed XY, ISO 75 at 0.45 MPa, 3DXTech); 181 on extruded stock, converted from 358 °F at 66 psi[1][16]Not documented
HDT at 1.8 MPa°C174 on extruded PSU stock, converted from 345 °F at 264 psi (ASTM D648)[16]Not documented
Glass transition (Tg)°C187 (DSC, 3DXTech) and 185 on extruded stock (ASTM D3418), against 230 for PPSU[1][18][16]Not documented
Melting point / Vicat°CNot documented216 melting (NinjaFlex 85A, DSC)[2]
Continuous service temperature°C141 long-term service on extruded PSU stock, converted from 285 °F[16]Not documented
Thermal expansion (CTE)µm/m·K55.8 (extruded PSU stock, ASTM D696; source states 3.1e-5 in/in/°F)[16]Not documented
Flammability / UL 94UL 94 V-0 on extruded PSU stock[16]Not documented
Environment & Chemical
UV resistance1–5Not documentedGood — years with some colour shift; Polymaker lists UV exposure among the conditions TPU withstands[12]
Chemical resistanceNot documentedWithstands industrial solvents and UV exposure (Polymaker)[12]
Food contactNot documentedNot food safe without specific certification (Polymaker)[12]
Biodegradability / compostabilityNot documentedNot biodegradable[12]
RecyclabilityNot documentedNot accepted in household plastic collection[12]
Electrical & ESD propertiesSurface resistance above 10¹³ ohm/sq — an insulator (IEC 60093)[1]Not documented
Health & Safety
Fume toxicity1–5Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[20]Low hazard — minimal VOC and particle emission; TPU was not among the nine filaments in the chamber study[20]
Ventilation / filtration requirement1–5Ventilated room or enclosure recommended[20]Open a window / occasional ventilation[20]
Post-Processing
Sanding & machiningNot documentedDifficult to sand or smooth; Polymaker limits post-processing to trimming or tumbling[12]
Gluing & solvent weldingNot documentedCyanoacrylate bonds TPU; no common solvent welds it[12]
Vapour / chemical smoothingNot documentedNo practical vapour smoothing[12]
Support material pairingNot documentedPolymaker warns TPU supports are often very difficult to remove[12]
Solvents & Solubility
Soluble inChlorinated hydrocarbons — dichloromethane, chloroform — dissolve polysulfone; ketones and esters attack it as well.[21][22]DMF, DMSO, NMP and THF dissolve TPU; acetone, MEK and cyclohexanone are partial solvents. All laboratory reagents.[23]
Softened or crazed byAcetone, MEK, ethyl acetate, benzene and toluene craze or stress-crack it; methanol and isopropanol only marginally.[22][21]Toluene and benzene swell it up to +50 % by weight at 23 °C; esters swell it severely; ethanol and IPA soften it.[23]
Solvent welding & smoothing agentDichloromethane cement welds PSU and NMP softens residual resin. Both are laboratory reagents.[21]None practical — the true solvents (DMF, THF, NMP) are laboratory reagents and leave the joint swollen and weak.[23]

Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.

Sources for this comparison

  1. ThermaX PSU Technical Data Sheet v3 3DXTech · 2026-08 · tds
  2. NinjaFlex 85A Technical Specifications NinjaTek · 2026-08 · tds
  3. Filaflex 82A product page (Shore hardness and elongation) Recreus · 2026-08 · vendor
  4. Ultrafuse TPU 85A Technical Data Sheet (Version 3.0) BASF Forward AM · 2022-08 · tds
  5. 3DXTech product catalogue 3DXTech · 2026-08 · vendor
  6. Siraya Tech Flex TPU 85A Filament — product page Siraya Tech · 2026-08 · vendor
  7. Proto-pasta product catalogue Proto-pasta · 2026-08 · vendor
  8. add:north TPU Pro Matte 85A product page add:north · 2026-08 · vendor
  9. Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
  10. Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
  11. Flexible (TPE/TPU) — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
  12. TPU — material basics Polymaker Wiki · 2026-08 · doc
  13. Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
  14. Extrudr Product Catalogue (DURAPRO PA12 data block) Extrudr · 2025-03 · tds
  15. THERMAX PSU — product page (print recommendations) 3DXTech · 2026-08 · doc
  16. TECASON S natural (PSU) — stock shape properties Ensinger · 2026-08 · tds
  17. NinjaTek technical specs comparison chart (Cheetah, NinjaFlex, Armadillo, Alloy 910, Nylon 645) NinjaTek · 2026-08 · tds
  18. ThermaX PPSU Technical Data Sheet v3 3DXTech · 2026-08 · tds
  19. BambuLab TPU 95A HF vs Qidi TPU 95A HF — results spreadsheet My Tech Fun (Igor Gaspar) · 2024-02 · test
  20. Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
  21. Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
  22. Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
  23. Elastollan — Chemical properties: swelling and chemical resistance BASF · 2026-08 · tds