3D Printing Info

Filament comparison

PLA Metal vs PPSU

Compare printing settings, strength, heat resistance, dated prices and sources.

2 selected · all documented properties

PLA Metal vs PPSU — documented properties and sources
PropertyMetal-filled PLAPLAPPSUHIGHTEMP
Market snapshot
Listing priceUSD/kg; dated snapshots$79.69/kg median; $24.99–$94.99/kg across 6 dated product listings$337.40/kg median; $223.00–$732.56/kg across 4 dated product listings
Identity & Market
Base polymer / chemistryPLA loaded with real metal powder — bronze, copper, steel or iron. Bambu Lab's PLA Sparkle TDS states it has "metal particles included in its composition"; its separately sold PLA Metal does not, and the store page says so explicitly[1][2][3][4][5][6]Polyphenylsulfone — an amorphous high-temperature sulfone polymer[7]
Densityg/cm³1.26 (Bambu Lab Sparkle, a trace-metal glitter grade) up to 3.9–4.0 for colorFabb bronze and copper and 2.3 for Proto-pasta steel, ISO 1183[4][1][2][8]1.28 (ISO 1183, 3DXTech; ASTM D792, Stratasys PPSF)[7][9]
Typical priceUSD/kg1 kg spools cluster near 78[10][11][3]1 kg-equivalent spools span 223–733; the middle of the market is about 425[12][13][14][15]
Price range across brandsUSD/kg25–95 across brands; Bambu Lab Sparkle 25, Proto-pasta iron 65, colorFabb bronze and copper 84, Proto-pasta steel 95[10][3][11][8]223-733 across brands; IEMAI 3D 223 at 1 kg, 3DXTech ThermaX PPSU 250 at 500 g, 3D4Makers 425 at 750 g, Kimya PPSU-S 733 at 500 g[12][13][14][15]
Market availability1–5Available from several mainstream brands[11][3][8][10]Niche, a handful of specialist brands[12][13][14]
Spool sizes & diameters1.75 and 2.85 mm; 0.1, 0.5, 0.75, 1 and 1.5 kg spools[16][11]1.75 and 2.85 mm; 200 g to 750 g spools[12][13][14]
Typical applicationsDecorative castings and props that are polished or left to patinate; the density gives prints a metallic heft[1][3]Steam-sterilisable medical and dental tooling, and aircraft interior parts[7]
Printing Parameters
Nozzle temperature°C195–220 (colorFabb bronze and copper); 192 (Proto-pasta iron); 198 (Proto-pasta steel); 190–230 (Bambu Lab Sparkle)[1][3][8][4]Not documented
Bed temperature°C50–60 (colorFabb, Proto-pasta); 35–45 (Bambu Lab)[1][3][4]130–150 (3DXTech)[7]
Enclosure / chamber requirement1–5Open frame is fine[1]Actively heated chamber required[17][18]
Part cooling fanOn (colorFabb copper); 0–100 % (colorFabb bronze)[1][2]Not documented
Bed surface & adhesion aidGlass plate with glue stick or tape (colorFabb)[1][2]Not documented
Maximum volumetric flow (mm³/s; see test conditions)mm³/s1.6–2.4 at Proto-pasta's 20–30 mm/s for iron and steel, 3.2–8 at colorFabb's 40–100 mm/s, on a 0.4 mm nozzle at 0.2 mm layer[3][8][1][19]Not documented
Warping tendency1–5Not documentedSevere — heated chamber needed[17]
Overall printing difficulty1–5Intermediate — dry filament and a tuned profile; brittle in filament form and slow to print[3][8]Expert / industrial hardware only[17][18]
Extruder requirementProto-pasta advises an extrusion width 0.05 mm larger than the nozzle and warns that feeding is inconsistent below 0.4 mm and on Bowden machines[3][8]Not documented
Hardware Wear & Reliability
Nozzle hardness required1–4Brass acceptable; hardened steel for volume work[3][8]Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[17]
Abrasiveness1–5Moderately abrasive — metal fill[3][8]Non-abrasive when unfilled[7]
Nozzle clog risk1–5Moderate — needs dry filament and a clean nozzle[8]Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[20]
Hotend requirementProto-pasta recommends a wear-resistant or larger nozzle for longer service intervals[3][8]Not documented
Other hardware wearProto-pasta warns of more frequent nozzle replacement and first-layer adjustment[3][8]Not documented
Moisture Behaviour
Moisture absorption (hygroscopicity)1–5Moderate — the PLA matrix takes up 0.40–0.51 % saturated; the metal powder itself does not absorb water[21][22]Not documented
Equilibrium moisture content at ~50 % RH%Not documented0.37 in 24 h and 1.1 at saturation on extruded stock (ASTM D570)[23]
Effect of moisture on strengthPolymaker rates PLA low-sensitivity and publishes no dry-versus-conditioned figures for this grade; absorbed water flashes to steam and shows as bubbling and poor layer adhesion[24]No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[20]
Mechanical Properties
Tensile strength (XY)MPa25 (colorFabb copper) and 30 (colorFabb bronze), ISO 527-1A; Bambu Lab Sparkle 39 ± 3 printed XY, ISO 527[1][2][4]55 (printed XY, ISO 527, 3DXTech) and 55 (printed on side long edge, ASTM D638, Stratasys PPSF); 79 at yield on extruded stock[7][9][23]
Young's modulusMPa1940 ± 230 printed XY, ISO 527 (Bambu Lab Sparkle)[4]2100 (printed, ASTM D638, Stratasys PPSF) and 2310 (printed XY, ISO 527, 3DXTech); 2344 on extruded stock[7][9][23]
Elongation at break%3–10 (colorFabb copper) and 5–10 (colorFabb bronze), ISO 527-1A; 11.7 for Bambu Lab Sparkle printed XY[1][2][4]3 (printed, ISO 527 and ASTM D638) against 60 on extruded stock — printing costs PPSU almost all of its ductility[7][9][23]
Flexural strengthMPa75 ± 4 printed XY, ISO 178 (Bambu Lab Sparkle)[4]110 (printed, ISO 178 and ASTM D790, 3DXTech and Stratasys PPSF agree); 91 on extruded stock[7][9][23]
Flexural modulusMPa2350 ± 140 printed XY, ISO 178 (Bambu Lab Sparkle)[4]2200 (printed, ASTM D790, Stratasys PPSF) and 2215 (printed XY, ISO 178, 3DXTech)[7][9]
Charpy impact, notchedkJ/m²23.2 ± 2.4 printed XY, ISO 179, notched (Bambu Lab Sparkle)[4]Not documented
Other impact dataIzod notched 4.5 kJ/m² for colorFabb bronzeFill and 10 kJ/m² for copperFill (ISO 180); Charpy unnotched 66.5 kJ/m² for Bambu Lab Sparkle[1][2][4]Izod notched 58.7 J/m and unnotched 165.5 J/m (printed, ASTM D256 Method A, Stratasys PPSF); 160 J/m notched on extruded stock[9][23]
Layer adhesion / Z tensileMPa32 ± 2 printed Z, ISO 527 (Bambu Lab Sparkle)[4]Not documented
Brittleness1–5Brittle — Proto-pasta describes both its iron and steel grades as more brittle than standard PLA in filament form[3][8]Brittle — snaps with little warning[7]
Hardness (scale-specific)Shore A / Shore D / RockwellNot documentedRockwell M86 on printed PPSF (ASTM D785, Stratasys); M96 on extruded PPSU stock (and an unlabelled 123)[9][23]
Creep resistance / sustained load1–5Poor — no metal-filled creep test; plain printed PLA sagged from 12 to 16.2–21.8 mm over 5 days at 1.25 kg[25][26][27]Good. Printed PPSF holds 189 °C heat deflection at 1.8 MPa (ASTM D648) and extruded stock is rated 149 °C long-term service, but Ensinger does not claim the creep resistance it claims for PSU and PPS[9][23]
Fatigue / repeated-flex resistance1–5Poor — no grade-specific S-N curve; plain printed PLA ran 38 000–49 000 cycles at 30 % of tensile strength and Proto-pasta describes its iron and steel grades as more brittle than standard PLA[28][3][8]Not documented
Elasticity / flexibility1–5Rigid[4]Rigid[7]
Z strength as % of XY%82 by tensile (printed, Bambu Lab Sparkle)[4]Not documented
Thermal Properties
HDT at 0.45 MPa°C55 (ISO 75, 0.45 MPa, Bambu Lab Sparkle)[4]190 (printed XY, ISO 75 at 0.45 MPa, 3DXTech)[7]
HDT at 1.8 MPa°C53 (ISO 75, 1.8 MPa, Bambu Lab Sparkle)[4]189 (printed, ASTM D648 at 264 psi, Stratasys PPSF); 207 on extruded stock, converted from 405 °F[9][23]
Glass transition (Tg)°C56 (DSC, Bambu Lab Sparkle)[4]230 (DSC) — the highest glass transition in the dataset[7]
Melting point / Vicat°C156 peak melt (DSC, Bambu Lab Sparkle)[4]Not documented
Continuous service temperature°CNot documented149 long-term service on extruded PPSU stock, converted from 300 °F[23]
Thermal expansion (CTE)µm/m·KNot documented55.0 (printed PPSF, ASTM D696; source states 5.5e-5 mm/mm/°C) and 55.8 on extruded stock (ASTM D696, from 3.1e-5 in/in/°F)[9][23]
Flammability / UL 94Not documentedUL 94 V-0 at 1.5 mm, rated on the base resin[7]
Environment & Chemical
UV resistance1–5Degrades within weeks outdoors[29]Not documented
Outdoor durabilityProto-pasta markets its iron grade as rustable — the iron oxidises deliberately when exposed to moisture[3]Not documented
Chemical resistanceNot documentedWithstands repeated steam autoclaving, the usual reason to choose PPSU over PSU; Stratasys also lists PPSF as passing 24 h stress-crack exposure to antifreeze, petrol, motor oil, power-steering, transmission and washer fluid at 23 °C and 100 °C[7][9]
Electrical & ESD propertiesProto-pasta magnetic iron PLA is ferromagnetic and responds to magnets[3]Volume resistivity 5e13 to 1.5e14 ohm-cm and dielectric strength 80-290 V/mil on printed PPSF (ASTM D257, D149)[9]
Health & Safety
Fume toxicity1–5Low hazard — minimal VOC and particle emission[30]Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[30]
Ventilation / filtration requirement1–5None needed in a normal room[30]Ventilated room or enclosure recommended[30]
Post-Processing
Sanding & machiningPolishing is the intended finish — colorFabb and Proto-pasta both sell these grades to be sanded and buffed to a metallic shine[1][2][8]Not documented
Dimensional accuracy & detailcolorFabb notes the metal fill increases die swell, so flow needs raising above plain PLA[2]Not documented
Solvents & Solubility
Soluble inChloroform dissolves the PLA matrix (10 % w/v, 2–4 h at 23 °C) and leaves the filler as loose sludge; laboratory reagent.[31]Dichloromethane dissolves it at 23 °C at every stress level; acetone solvates and softens unstressed PPSU (Solvay ESCR).[32]
Softened or crazed byAcetone, ethyl acetate and toluene plasticise the matrix but dissolve <1 % even at 65 °C; acetone submersion crazes parts.[31][33]MEK ruptures stressed parts and toluene crazes them above 13.8 MPa; glass-filled grades survive where unfilled craze.[32]
Solvent welding & smoothing agentChloroform vapour attacks only the resin fraction, so the filler is left standing proud; no workshop-safe agent exists.[34][33]Dichloromethane cements PPSU and NMP softens residual resin; both are laboratory reagents, not workshop stock.[32]

Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.

Sources for this comparison

  1. bronzeFill technical data sheet colorFabb · 2026-08 · tds
  2. copperFill technical data sheet colorFabb · 2026-08 · tds
  3. Magnetic Iron PLA — product page and technical data Proto-pasta · 2026-08 · tds
  4. Bambu Filament Technical Data Sheet — PLA Sparkle Bambu Lab · 2026-08 · tds
  5. PLA Metal — product page Bambu Lab US Store · 2026-08 · vendor
  6. Bambu Filament Technical Data Sheet V3.0 — PLA Metal Bambu Lab · 2026-08 · tds
  7. ThermaX PPSU Technical Data Sheet v3 3DXTech · 2026-08 · tds
  8. Stainless Steel PLA — product page and technical data Proto-pasta · 2026-08 · tds
  9. PPSF (polyphenylsulfone) — FDM Data Sheet Stratasys · 2018-06 · tds
  10. PLA Sparkle — product page Bambu Lab US Store · 2026-08 · vendor
  11. bronzeFill — product page colorFabb US · 2026-08 · vendor
  12. 3DXTech product catalogue 3DXTech · 2026-08 · vendor
  13. Kimya PPSU-S Natural 1.75 mm 500 g igo3d · 2026-08 · vendor
  14. 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
  15. IEMAI 3D PPSU 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
  16. Proto-pasta product catalogue Proto-pasta · 2026-08 · vendor
  17. Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
  18. Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
  19. Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
  20. THERMAX PPSU — product page (print recommendations) 3DXTech · 2026-08 · doc
  21. Bambu Filament Technical Data Sheet V3.0 — PLA Basic Bambu Lab · 2026-08 · tds
  22. PolyLite PLA Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
  23. TECASON P black (PPSU) — stock shape properties Ensinger · 2026-08 · tds
  24. Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
  25. BambuLab PLA Basic vs PLA Tough vs PLA-CF — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
  26. Polymaker PLA Pro vs PLA-CF — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
  27. Carbon Fiber PLA vs META-PLA vs PLA+ vs PLA by Sunlu — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
  28. Mechanical Properties of Additively Manufactured Polymeric Materials — PLA and PETG — For Biomechanical Applications Polymers 16(13):1868 · 2024-06 · paper
  29. PLA — material guide Prusa Knowledge Base · 2026-08 · doc
  30. Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
  31. Solubility Study of Ingeo Biopolymer Grades in Common Organic Solvents (NWPD003) NatureWorks · 2019-10 · tds
  32. Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
  33. Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc
  34. Effect of vapour smoothing in trichloromethane on 3D printed PLA — surface, mechanical and chemical structure Pitale, Keche & Chopra, Engineering Research Express 6(4) 045579 · 2024-12 · paper