Filament comparison
PEKK vs PP-CF
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | PEKKHIGHTEMP | Carbon-fibre PP (PP-CF)POLYOLEFIN |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $525.00/kg median; $332.50–$771.12/kg across 6 dated product listings | $107.68/kg median; $57.13–$120.00/kg across 3 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Polyether ketone ketone, amorphous grade — a polyaryletherketone that stays amorphous, so it does not need PEEK's crystallisation control. Stratasys sells it as Antero 800NA and Antero 840CN03; category numbers below are unfilled unless a carbon grade is named[1][2] | Polypropylene reinforced with chopped carbon fibre[3][4] |
| Densityg/cm³ | 1.28 unfilled (ASTM D792, Antero 800NA; 1.31 annealed) and 1.33 for CarbonX PEKK-A CF15 (ISO 1183)[2][1] | 0.91 (Prusament PP Carbon Fiber, ISO 1183)[3] |
| Typical priceUSD/kg | 1 kg-equivalent spools cluster near 550[5][6][7] | 1 kg-equivalent spools span 57–138; the middle of the market is about 108[8][5][9] |
| Price range across brandsUSD/kg | 333-771 across grades and formats; 3DXTech CarbonX PEKK-A+CF15 333 at 2 kg, 3D4Makers unfilled PEKK-A 485 at 2 kg, IEMAI 3D 500 at 1 kg, Kimya PEKK Carbon 771 at 500 g[5][6][7][10][11] | 57–138 across brands; Reli3D 57 at 700 g on Amazon, Prusament 108 direct from Prusa and 138 at Printed Solid, 3DXTech CarbonX PP+CF 120[8][12][5][9] |
| Market availability1–5 | Niche, a handful of specialist brands[5][6][7] | Available from several mainstream brands[5][12] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 200 g to 2 kg spools, plus Stratasys canisters[5][6][2] | 1.75 mm; 0.65 kg spools[12][5] |
| Typical applications | Aerospace interior and structural parts; 3DXTech labels its carbon-filled PEKK-A grade AERO and Stratasys certifies Antero 800NA for outgassing and FST[1][2] | Lightweight chemical-resistant parts, automotive clips and ducting that must survive above 150 °C[13] |
| Diameter tolerance± mm | Not documented | ±0.04 (Prusament)[3] |
| Printing Parameters | ||
| Nozzle temperature°C | Not documented | 270 ± 10 (Prusament)[3] |
| Bed temperature°C | 140 (3DXTech CarbonX PEKK-A CF15)[1] | 85 ± 10 (Prusament)[3] |
| Enclosure / chamber requirement1–5 | Actively heated chamber required[14][15] | Enclosure recommended — Simplify3D lists an enclosure as a hardware requirement and Polymaker advises one below 70 °C ambient to stop warping and cracking[16][17] |
| Part cooling fan | Not documented | Off — Prusa runs 0 % except 100 % on bridges[3] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | Not documented | 3.2 at Prusa's 40 mm/s cap on a 0.4 mm nozzle at 0.2 mm layer[3][18] |
| Warping tendency1–5 | Not documented | High — enclosure needed for reliable large parts; Prusa recommends a brim[3] |
| Bed-adhesion difficulty1–5 | Not documented | Very difficult — special plates or slurry required[3] |
| Overall printing difficulty1–5 | Expert / industrial hardware only[14][15] | Advanced — enclosure, hardware upgrades, tuning; hardened nozzle mandatory[3] |
| Extruder requirement | Not documented | Prusa states a hardened nozzle is necessary and recommends a brim[3] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Hardened steel required — the category spans unfilled PEKK, where brass is acceptable, and the carbon-filled aerospace grades that make up most of the market[1][2] | Hardened steel required — Prusa states plainly that a hardened nozzle is necessary[3] |
| Abrasiveness1–5 | Highly abrasive — most PEKK filament sold is carbon-filled; unfilled Antero 800NA and ThermaX PEKK-A are non-abrasive[1][2] | Highly abrasive — standard CF composite[3] |
| Nozzle clog risk1–5 | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[19] | Moderate — needs dry filament and a clean nozzle; 3DXTech specifies a hardened 0.4 mm minimum nozzle and 0.25 mm layers or higher, and Prusa lists composites as a higher clogging risk[4][20] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Not documented | Negligible (<0.1 % EMC) — Prusa measures 0.03 % in 24 h and 0.04 % in 7 days on its PP composite, the lowest figures it publishes for any filament[3] |
| Equilibrium moisture content at ~50 % RH% | Not documented | 0.03 after 24 h and 0.04 after 7 days at 24 °C / 22 % RH (Prusa Polymers)[3] |
| Effect of moisture on strength | No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[19] | Not applicable in practice at 0.04 % equilibrium uptake[3] |
| Storage requirement | Not documented | No special storage needed[3] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 86.7-90.0 at yield and 73.0 at break (printed XZ, ASTM D638, Antero 800NA on the F900 and Fortus 450mc); 88.8 at break annealed; 126 at break for CarbonX PEKK-A CF15 (printed XY, ISO 527)[2][1] | 21 ± 0.4 filament tensile yield (Prusament, ISO 527)[3] |
| Young's modulusMPa | 2640-3870 (printed XZ, ASTM D638, Antero 800NA; upper figure annealed); 9125 for CarbonX PEKK-A CF15 (printed XY, ISO 527)[2][1] | Not documented |
| Elongation at break% | 6.1 at break (printed XZ, ASTM D638, Antero 800NA); 2.3 in ZX; 3.15 for CarbonX PEKK-A CF15 (ISO 527)[2][1] | Not documented |
| Flexural strengthMPa | 136 at 5 % strain (printed XZ, ASTM D790, Antero 800NA); 178 for CarbonX PEKK-A CF15 (printed XY, ISO 178)[2][1] | Not documented |
| Flexural modulusMPa | 3200 (printed XZ, ASTM D790, Antero 800NA); 8817 for CarbonX PEKK-A CF15 (printed XY, ISO 178)[2][1] | Not documented |
| Charpy impact, notchedkJ/m² | Not documented | 14.5 ± 0.3 printed horizontal and 10.5 ± 0.8 printed vertical XZ (ISO 179-1, notched)[3] |
| Other impact data | Izod notched 41.1 J/m XZ and 33.3 J/m ZX; unnotched 1730 J/m XZ against 203 J/m ZX (printed, ASTM D256/D4812, Antero 800NA)[2] | Not documented |
| Layer adhesion / Z tensileMPa | 50.1-59.4 at yield (printed ZX, ASTM D638, Antero 800NA); 56.0 for the ESD grade Antero 840CN03[2][21] | Not documented |
| Brittleness1–5 | Moderate unfilled — 6.1 % elongation at break in plane; brittle in the carbon-filled grades at 3.15 %[2][1] | Tough — absorbs impact, yields before breaking[3] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Not documented | Rockwell R102 (and M95) on extruded unfilled PP stock (ASTM D785); no figure is published for a carbon-fibre PP filament[22] |
| Creep resistance / sustained load1–5 | Excellent — holds load for years. Antero 800NA still holds 82 % of its room-temperature ZX tensile strength at 104 °C and 63 % at 132 °C (printed, ASTM D638)[2] | Not documented |
| Fatigue / repeated-flex resistance1–5 | Not documented | Good[23] |
| Elasticity / flexibility1–5 | Rigid[1] | Slightly flexible in thin sections[3] |
| Z strength as % of XY% | 56-82 (Antero 800NA and 840CN03 printed on the F900 and Fortus 450mc, ZX against XZ tensile yield and break, ASTM D638)[2][21] | Not documented |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 158 (printed XY and ZX, ASTM D648 Method B at 66 psi, Antero 800NA); 285 for CarbonX PEKK-A CF15 (ISO 75 at 0.45 MPa)[2][1] | 158 (ISO 75, 0.45 MPa) — far above unfilled PP and above most engineering filaments[3] |
| HDT at 1.8 MPa°C | 156-157 (printed, ASTM D648 Method B at 264 psi, Antero 800NA); moulded 147[2] | 115 (ISO 75, 1.8 MPa)[3] |
| Glass transition (Tg)°C | 156 (ASTM D7426, Antero 800NA); 165 for CarbonX PEKK-A CF15 (DSC)[2][1] | Not documented |
| Melting point / Vicat°C | 300 melt point (ASTM D7426 peak heat, Antero 800NA); 305 for CarbonX PEKK-A CF15 (DSC)[2][1] | Not documented |
| Thermal expansion (CTE)µm/m·K | 36.1 in XY and 50.2 in ZX (printed, 40-140 °C, ASTM E831, Antero 800NA); 47.4 and 51.2 for the ESD grade Antero 840CN03[2][21] | Not documented |
| Environment & Chemical | ||
| UV resistance1–5 | Good — years with some colour shift. 1000 h of QUV cycling to ASTM G154 left Antero 800NA's yield strength unchanged at 57 MPa and raised stress at break 3.6 %[2] | Not documented |
| Chemical resistance | Not documented | Excellent against acids, alkalis and most solvents[17] |
| Water / humidity resistance in service1–5 | Not documented | Excellent — essentially unaffected[3] |
| Electrical & ESD properties | Unfilled PEKK is an insulator at above 1.4e14 ohm-cm (ASTM D257); CarbonX PEKK-A CF15 sits above 10^7 ohm/sq, and the Antero 840CN03 ESD grade is specified at 10^4-10^9 ohm-cm[2][1][21] | Not documented |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[24] | Low hazard — minimal VOC and particle emission. Inferred: no polyolefin was among the nine filaments in the Azimi chamber study, so this is a family-level judgement rather than a measurement[24] |
| Ventilation / filtration requirement1–5 | Ventilated room or enclosure recommended[24] | Open a window / occasional ventilation. Inferred — no polyolefin was measured in the chamber study[24] |
| Dust & fibre handling hazard | Carbon fibre is bound in the matrix; sanding dust should not be inhaled[1] | Carbon fibre is bound in the matrix; sanding dust should not be inhaled[3] |
| Solvents & Solubility | ||
| Soluble in | Concentrated sulphuric acid, as for PEEK; no common organic solvent touches a polyaryletherketone.[25][26] | None at room temperature; chloroform dissolves the matrix at 60 °C and xylene at about 118 °C, leaving the fibre.[27][28] |
| Softened or crazed by | Concentrated sulphuric acid and liquid Freon are the entries Ensinger marks not resistant; acetone, MEK and toluene do nothing.[25] | Xylene, decalin, CCl4 and chlorobenzene are heavily absorbed at 20 °C; oleum, chlorosulphonic acid and bromine destroy it.[27] |
| Solvent welding & smoothing agent | None — no solvent softens a polyaryletherketone.[25] | None — nothing softens PP at room temperature, so joints have to be welded thermally rather than chemically.[27] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- CarbonX Carbon Fiber PEKK-A CF15 Technical Data Sheet v1 3DXTech · 2026-08 · tds
- Antero 800NA — FDM Material Data Sheet (PEKK-based) Stratasys · 2025-08 · tds
- Prusament PP Carbon Fiber Technical Datasheet v1.0 Prusa Polymers · 2024-11 · tds
- CarbonX PP+CF — product page 3DXTech · 2026-08 · vendor
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
- Kimya PEKK-A Natural 1.75 mm 500 g igo3d · 2026-08 · vendor
- Prusament PP Carbon Fiber Black 650g — product page Prusa Research · 2026-08 · vendor
- Reli3D Carbon Fiber PP Filament 1.75 mm 700 g Black — Amazon listing Amazon.com · 2026-08 · vendor
- Kimya PEKK Carbon Grey 1.75 mm 500 g igo3d · 2026-08 · vendor
- IEMAI 3D PEKK 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- Printed Solid product catalogue Printed Solid · 2026-08 · vendor
- Prusament PP Carbon Fiber — material page Prusa Polymers · 2026-08 · doc
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- Polypropylene — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- PP — material basics Polymaker Wiki · 2026-08 · doc
- Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
- THERMAX PEKK-A — product page (print recommendations) 3DXTech · 2026-08 · doc
- Composite materials filled with carbon, kevlar or glass Prusa Knowledge Base · 2026-08 · doc
- Antero 840CN03 — FDM Material Data Sheet (PEKK, ESD) Stratasys · 2024-08 · tds
- TECAFINE PP natural — stock shape properties Ensinger · 2026-08 · tds
- Centaur PP Technical Data Sheet Formfutura · 2026-08 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- The Effects of Sulfonated Poly(ether ether ketone) Ion Exchange Preparation Conditions on Membrane Properties Yee, Zhang & Ladewig, Membranes 3(3) 182–195 · 2013-07 · paper
- Pro-fax and Moplen polypropylene — Chemical Resistance Guide (20, 60 and 100 °C) LyondellBasell · 2026-08 · tds
- US 5,278,282 Polymer recycling by selective dissolution — xylene dissolution temperatures Nauman & Lynch, Rensselaer Polytechnic Institute · 1994-01 · paper