Filament comparison
PEI 9085 vs TPE SEBS
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | PEI (ULTEM 9085)HIGHTEMP | TPE (SEBS)FLEX |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $309.80/kg median; $220.00–$392.00/kg across 6 dated product listings | $98.25/kg median; $76.50–$120.00/kg across 2 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Polyetherimide, ULTEM 9085 grade — the flame-retardant PEI used for aircraft interiors[1] | Styrene-ethylene-butadiene-styrene thermoplastic elastomer — a styrenic rubber, not a polyurethane[2] |
| Densityg/cm³ | 1.34 (ISO 1183, 3DXTech) against 1.27 specific gravity on moulded plaques (ASTM D792, Stratasys) — the two suppliers disagree[1][3] | 1.044 printed part density (BASF Ultrafuse TPS 90A, ISO 1183-1) — the lightest elastomer here[2] |
| Typical priceUSD/kg | 1 kg-equivalent spools cluster near 298[4][5][6][7] | 1 kg-equivalent spools cluster near 77[8] |
| Price range across brandsUSD/kg | 220-392 across brands and formats; 3DXTech ThermaX PEI 9085 220 at 2 kg, 3D4Makers 270 at 2 kg, Fiberlogy 298 at 500 g, Kimya 321 at 500 g, IEMAI 3D 385 at 1 kg, 3DXTech CarbonX PEI 9085+CF 392[4][5][6][7][9] | 77 for the Recreus 600 g spool; Proto-pasta only lists a 50 g coil, which prices at 120[8][10] |
| Market availability1–5 | Niche, a handful of specialist brands[4][5][6][7] | Niche, a handful of specialist brands[2][10][8] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 250 g to 2 kg spools, plus Stratasys canisters[4][7][3] | 1.75 and 2.85 mm; 0.05 and 0.6 kg spools[2][8] |
| Typical applications | Aircraft interior parts and rail rolling stock, where the flame, smoke and toxicity rating is the requirement[1] | Soft-touch overmoulds and skin-contact parts where a non-polyurethane elastomer is wanted[2] |
| Printing Parameters | ||
| Nozzle temperature°C | Not documented | 260–280 (BASF Ultrafuse TPS 90A) — far hotter than any TPU here[2] |
| Bed temperature°C | 130–140 (3DXTech)[1] | 70–90 (BASF Ultrafuse TPS 90A)[2] |
| Enclosure / chamber requirement1–5 | Actively heated chamber required[11][12] | Open frame is fine[2] |
| Bed surface & adhesion aid | Not documented | PEI sheet or painter's tape; Polymaker warns TPU can over-stick and advises a glue stick as a release agent[13][14] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | Not documented | 0.8–2.4 at the 10–30 mm/s BASF specifies on a 0.4 mm nozzle at 0.2 mm layer — the slowest material in this group[2] |
| Warping tendency1–5 | Severe — heated chamber needed[11] | Not documented |
| Overall printing difficulty1–5 | Expert / industrial hardware only[11][12] | Advanced — enclosure, hardware upgrades, tuning[2] |
| Extruder requirement | Not documented | Nozzle 0.4 mm or larger; BASF caps print speed at 10–30 mm/s[2] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[11] | Brass fine indefinitely[15] |
| Abrasiveness1–5 | Non-abrasive when unfilled[1] | Non-abrasive[15] |
| Nozzle clog risk1–5 | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[16] | Moderate — needs dry filament and a clean nozzle; BASF caps print speed at 10–30 mm/s and Simplify3D warns that raised feed rates on flexibles most likely end in a jam[13][2] |
| Hotend requirement | Not documented | No special hot-end required, but a direct-drive extruder is (Simplify3D)[13] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Not documented | Negligible (<0.1 % EMC) — BASF states drying is not necessary, unique among the elastomers here[2] |
| Drying temperature & time | Not documented | None — BASF states Ultrafuse TPS 90A arrives in a printable condition and drying is not necessary[2] |
| Symptoms when wet | Not documented | Bubbling and popping at the nozzle, stringing and a rough surface[17] |
| Effect of moisture on strength | No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[16] | Not applicable — the SEBS chemistry has no amide or ester linkages to take up water, and BASF specifies no drying at all[2] |
| Storage requirement | Not documented | Sealed with desiccant; often kept in a dryer during the print[17] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 63-77 at break (printed XZ, ASTM D638, Stratasys F900/F3300/Fortus 450mc, three tips and two colours); 54 (printed XY, ISO 527, 3DXTech)[3][1] | Not documented |
| Young's modulusMPa | 2040-2540 (printed XZ, ASTM D638, Stratasys); 2050 (printed XY, ISO 527, 3DXTech)[3][1] | Not documented |
| Elongation at break% | 5.4-9.1 at break (printed XZ, ASTM D638, Stratasys); 1.9-4.3 in ZX; 3DXTech quotes 3 (ISO 527)[3][1] | Not documented |
| Flexural strengthMPa | 104-116 at break (printed XZ, ASTM D790 Procedure A, Stratasys); 72-98 in ZX; 3DXTech quotes 90 (ISO 178)[3][1] | Not documented |
| Flexural modulusMPa | 2400-2550 (printed XZ, ASTM D790, Stratasys F900 T16 and T16A) against 2120-2130 in ZX; 3DXTech quotes 2170 (ISO 178)[3][1] | Not documented |
| Other impact data | Izod notched 88.5-140 J/m XZ against 37-80 J/m ZX; unnotched 647-2260 J/m XZ against 169-633 J/m ZX (printed, ASTM D256/D4812, Stratasys, across three printers and three tips)[3] | Not documented |
| Layer adhesion / Z tensileMPa | 39-63 at break (printed ZX, ASTM D638, Stratasys); the low end is the F900 T16 baseline, the high end the F3300 N500 hot end[3] | Not documented |
| Brittleness1–5 | Brittle — snaps with little warning[1] | Very ductile — bends far before failing[2] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Rockwell M110 / R126 on extruded PEI stock (ASTM D785)[18] | 89 Shore A and 29 Shore D (BASF Ultrafuse TPS 90A, ISO 7619-1)[2] |
| Creep resistance / sustained load1–5 | Excellent — holds load for years. Printed ZX coupons keep 87 % of room-temperature tensile strength at 104 °C and 70 % at 132 °C (ASTM D638); extruded PEI stock is rated 170 °C long-term service[3][18] | Poor — no SEBS creep test; a printed 95A TPU bar crept from 74.5 to 82.7 mm over 5 days at 1.25 kg[19] |
| Fatigue / repeated-flex resistance1–5 | Not documented | Excellent — living hinges viable[14] |
| Elasticity / flexibility1–5 | Rigid[1] | Rubbery / highly elastic[2] |
| Z strength as % of XY% | 56-86 (Stratasys ZX against XZ tensile at break, ASTM D638, across F900/F3300/Fortus 450mc and T16/T20/T40A tips); 58 on the F900 T16 baseline[3] | Not documented |
| Wear resistance & friction | Not documented | Abrasion 111 mm³ (ISO 4649) — the poorest abrasion resistance in this group, well behind TPU[2] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 158 (printed XY, ISO 75 at 0.45 MPa, 3DXTech) to 178 (printed XY 178.2 and ZX 178.4, ASTM D648 Method B at 66 psi, Stratasys); moulded 176.9[1][3] | Not documented |
| HDT at 1.8 MPa°C | 170-173 (printed XY 170.2 and ZX 172.6, ASTM D648 Method B at 264 psi); moulded 172.9[3] | Not documented |
| Glass transition (Tg)°C | 177 (moulded plaque, ASTM D7426 inflection point, Stratasys); 186 (DSC, 3DXTech)[3][1][20] | Not documented |
| Melting point / Vicat°C | Not documented | 242–249 melting (BASF Ultrafuse TPS 90A, ISO 11357-3)[2] |
| Continuous service temperature°C | 170 long-term service on extruded PEI stock, converted from 338 °F; 200 short term[18] | Not documented |
| Thermal expansion (CTE)µm/m·K | 44.9 (printed XY, -50 to 80 °C, ASTM E831), falling to 31.4 over 80-160 °C; ZX gives 44.5 over -50 to 60 °C. Black pigment raises it to 51.9[3] | Not documented |
| Flammability / UL 94 | UL 94 V-0 at 1.5 mm on the base resin. Printed parts are tested to 14 CFR 25.853, BSS 7238 and 7239 and AITM 2.0007B and 3.0005 covering 60 s and 12 s vertical burn, 15 s horizontal burn, smoke density, toxic gas emission and OSU heat release[1][3] | Not documented |
| Environment & Chemical | ||
| UV resistance1–5 | Good — years with some colour shift. 1000 h of QUV cycling to ASTM G154 left printed ZX coupons at 55.5 MPa yield against 56.0 unexposed, with elongation and modulus unchanged[3] | Good — years with some colour shift; Polymaker lists UV exposure among the conditions TPU withstands[14] |
| Chemical resistance | Not documented | Withstands industrial solvents and UV exposure (Polymaker)[14] |
| Water / humidity resistance in service1–5 | Not documented | Excellent — essentially unaffected[2] |
| Food contact | Not documented | Not food safe without specific certification (Polymaker)[14] |
| Biodegradability / compostability | Not documented | Not biodegradable[14] |
| Recyclability | Not documented | Not accepted in household plastic collection[14] |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[21] | Low hazard — minimal VOC and particle emission; TPU was not among the nine filaments in the chamber study[21] |
| Ventilation / filtration requirement1–5 | Ventilated room or enclosure recommended[21] | Open a window / occasional ventilation[21] |
| Post-Processing | ||
| Sanding & machining | Not documented | Difficult to sand or smooth; Polymaker limits post-processing to trimming or tumbling[14] |
| Gluing & solvent welding | Not documented | Cyanoacrylate bonds TPU; no common solvent welds it[14] |
| Vapour / chemical smoothing | Not documented | No practical vapour smoothing[14] |
| Support material pairing | Not documented | Polymaker warns TPU supports are often very difficult to remove[14] |
| Solvents & Solubility | ||
| Soluble in | Chlorinated hydrocarbons — dichloromethane and chloroform — are solvents for polyetherimide. Laboratory reagents.[22][23] | Toluene dissolves SEBS at room temperature — Kraton quotes solution viscosity at 25 % mass in toluene, 25 °C.[24] |
| Softened or crazed by | Acetone, MEK, benzene, toluene and butyl acetate craze or stress-crack it; alcohols, fuels and dilute acids do not.[23][22] | Soaking in hydrocarbon solvents and oils deteriorates it; short exposures are tolerated. Resists water, acids and bases.[24] |
| Solvent welding & smoothing agent | Dichloromethane is the only welding route, and it is a controlled carcinogen rather than a workshop material.[22][23] | Toluene will weld it, though the joint stays soft; no workshop-safe agent, and vapour smoothing is not practical.[24] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- ThermaX PEI 9085 Technical Data Sheet v4 3DXTech · 2026-08 · tds
- Ultrafuse TPS 90A Technical Data Sheet (Version 1.1, SEBS) BASF Forward AM · 2020-12 · tds
- ULTEM 9085 Resin — FDM Material Data Sheet Stratasys · 2026-04 · tds
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Kimya PEI-9085 Natural 2.85 mm 500 g igo3d · 2026-08 · vendor
- Fiberlogy PEI 9085 Natural, 1.75 mm / 500 g 3DJAKE · 2026-08 · vendor
- 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
- Recreus product catalogue Recreus · 2026-08 · vendor
- IEMAI 3D PEI 9085 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- Proto-pasta product catalogue Proto-pasta · 2026-08 · vendor
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- Flexible (TPE/TPU) — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- TPU — material basics Polymaker Wiki · 2026-08 · doc
- Extrudr Product Catalogue (DURAPRO PA12 data block) Extrudr · 2025-03 · tds
- THERMAX PEI 9085 — product page (print recommendations) 3DXTech · 2026-08 · doc
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- TECAPEI natural (PEI) — stock shape properties Ensinger · 2026-08 · tds
- BambuLab TPU 95A HF vs Qidi TPU 95A HF — results spreadsheet My Tech Fun (Igor Gaspar) · 2024-02 · test
- ThermaX PEI 1010 Technical Data Sheet v4 3DXTech · 2026-08 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- KRATON polymers Grade Range — chemical resistance and toluene solution data Kraton Corporation · 2025-07 · tds