Filament comparison
PEI 9085 vs PVA
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | PEI (ULTEM 9085)HIGHTEMP | PVA (soluble support)SUPPORT |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $309.80/kg median; $220.00–$392.00/kg across 6 dated product listings | $65.98/kg median; $42.00–$96.00/kg across 5 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Polyetherimide, ULTEM 9085 grade — the flame-retardant PEI used for aircraft interiors[1] | Polyvinyl alcohol — a water-soluble support polymer[2][3] |
| Densityg/cm³ | 1.34 (ISO 1183, 3DXTech) against 1.27 specific gravity on moulded plaques (ASTM D792, Stratasys) — the two suppliers disagree[1][4] | 0.6–0.9 (3DXTech AquaTek, ISO 1183) and 1.13 (Polymaker PolyDissolve S1)[2][3] |
| Typical priceUSD/kg | 1 kg-equivalent spools cluster near 298[5][6][7][8] | 1 kg-equivalent spools span 42–96; the middle of the market is about 66[5][9][10][11] |
| Price range across brandsUSD/kg | 220-392 across brands and formats; 3DXTech ThermaX PEI 9085 220 at 2 kg, 3D4Makers 270 at 2 kg, Fiberlogy 298 at 500 g, Kimya 321 at 500 g, IEMAI 3D 385 at 1 kg, 3DXTech CarbonX PEI 9085+CF 392[5][6][7][8][12] | 42–96 across brands; IEMAI 3D E-WATER 42, YXPOLYER 55, Reli3D 66 at 500 g, Polymaker PolyDissolve S1 67 at 750 g, 3DXTech AquaTek 96 at 750 g in 1.75 mm[5][9][10][13][11] |
| Market availability1–5 | Niche, a handful of specialist brands[5][6][7][8] | Stocked by most mainstream brands[5][9][10][13][11] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 250 g to 2 kg spools, plus Stratasys canisters[5][8][4] | 1.75 and 2.85 mm; 0.5 and 0.75 kg spools[5][9] |
| Typical applications | Aircraft interior parts and rail rolling stock, where the flame, smoke and toxicity rating is the requirement[1] | Dissolvable support for PLA, TPU, PVB and PETG — Polymaker names those four for PolyDissolve S1[3] |
| Printing Parameters | ||
| Nozzle temperature°C | Not documented | 215–225 (Polymaker PolyDissolve S1)[3] |
| Bed temperature°C | 130–140 (3DXTech)[1] | 25–60 (Polymaker PolyDissolve S1)[3] |
| Enclosure / chamber requirement1–5 | Actively heated chamber required[14][15] | Open frame is fine[3] |
| Part cooling fan | Not documented | Part cooling fan required (Simplify3D)[16] |
| Bed surface & adhesion aid | Not documented | PEI sheet or painter's tape[16] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | Not documented | 4–12 at Polymaker's 50–150 mm/s on a 0.4 mm nozzle at 0.2 mm layer[3] |
| Warping tendency1–5 | Severe — heated chamber needed[14] | Not documented |
| Bed-adhesion difficulty1–5 | Not documented | Sticks to most surfaces[16] |
| Stringing / oozing tendency1–5 | Not documented | Moderate — retraction tuning needed[16] |
| Overall printing difficulty1–5 | Expert / industrial hardware only[14][15] | Intermediate — dry filament and a tuned profile; PVA is unusable once it has taken up moisture[17][3] |
| Extruder requirement | Not documented | A second extruder or a tool changer; PVA is a support material, not a model material[3] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[14] | Brass fine indefinitely[3] |
| Abrasiveness1–5 | Non-abrasive when unfilled[1] | Non-abrasive[3] |
| Nozzle clog risk1–5 | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[18] | Very high — frequent jams without careful setup; wet PVA foams and carbonises in the nozzle[17] |
| Heat-creep / jam sensitivity1–5 | Not documented | High — all-metal hotend and strong cooling needed; Simplify3D warns PVA clogs if the nozzle is left hot while not extruding[16] |
| Hotend requirement | Not documented | No special hot-end required, but the nozzle must not be parked hot[16] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Not documented | Very high (>2 %) — Polymaker measures 10.21 % equilibrium water absorption, by far the highest in the dataset[3] |
| Equilibrium moisture content at ~50 % RH% | Not documented | 10.21 equilibrium water absorption (Polymaker PolyDissolve S1)[3] |
| Symptoms when wet | Not documented | Bubbling and popping at the nozzle, stringing and a rough surface; with PVA this progresses to clogging[17] |
| Effect of moisture on strength | No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[18] | Polymaker groups PVA with nylon as the most moisture-prone class and says it often has to stay in a dryer while printing; there is no published dry-versus-conditioned strength comparison because PVA is not a structural material[17] |
| Storage requirement | Not documented | Sealed with desiccant at all times; PVA takes up water faster than any other filament here[17][3] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 63-77 at break (printed XZ, ASTM D638, Stratasys F900/F3300/Fortus 450mc, three tips and two colours); 54 (printed XY, ISO 527, 3DXTech)[4][1] | Not documented |
| Young's modulusMPa | 2040-2540 (printed XZ, ASTM D638, Stratasys); 2050 (printed XY, ISO 527, 3DXTech)[4][1] | Not documented |
| Elongation at break% | 5.4-9.1 at break (printed XZ, ASTM D638, Stratasys); 1.9-4.3 in ZX; 3DXTech quotes 3 (ISO 527)[4][1] | Not documented |
| Flexural strengthMPa | 104-116 at break (printed XZ, ASTM D790 Procedure A, Stratasys); 72-98 in ZX; 3DXTech quotes 90 (ISO 178)[4][1] | Not documented |
| Flexural modulusMPa | 2400-2550 (printed XZ, ASTM D790, Stratasys F900 T16 and T16A) against 2120-2130 in ZX; 3DXTech quotes 2170 (ISO 178)[4][1] | Not documented |
| Other impact data | Izod notched 88.5-140 J/m XZ against 37-80 J/m ZX; unnotched 647-2260 J/m XZ against 169-633 J/m ZX (printed, ASTM D256/D4812, Stratasys, across three printers and three tips)[4] | Not documented |
| Layer adhesion / Z tensileMPa | 39-63 at break (printed ZX, ASTM D638, Stratasys); the low end is the F900 T16 baseline, the high end the F3300 N500 hot end[4] | Not documented |
| Brittleness1–5 | Brittle — snaps with little warning[1] | Not documented |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Rockwell M110 / R126 on extruded PEI stock (ASTM D785)[19] | Not documented |
| Creep resistance / sustained load1–5 | Excellent — holds load for years. Printed ZX coupons keep 87 % of room-temperature tensile strength at 104 °C and 70 % at 132 °C (ASTM D638); extruded PEI stock is rated 170 °C long-term service[4][19] | Poor — deforms under load at room temperature; PVA is not used structurally[2] |
| Fatigue / repeated-flex resistance1–5 | Not documented | Poor — fails after a few cycles[2] |
| Elasticity / flexibility1–5 | Rigid[1] | Not documented |
| Z strength as % of XY% | 56-86 (Stratasys ZX against XZ tensile at break, ASTM D638, across F900/F3300/Fortus 450mc and T16/T20/T40A tips); 58 on the F900 T16 baseline[4] | Not documented |
| Wear resistance & friction | Not documented | 3DXTech marks tensile strength, modulus and elongation as not applicable for its PVA support grade — it is not characterised as a structural material[2] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 158 (printed XY, ISO 75 at 0.45 MPa, 3DXTech) to 178 (printed XY 178.2 and ZX 178.4, ASTM D648 Method B at 66 psi, Stratasys); moulded 176.9[1][4] | Not documented |
| HDT at 1.8 MPa°C | 170-173 (printed XY 170.2 and ZX 172.6, ASTM D648 Method B at 264 psi); moulded 172.9[4] | Not documented |
| Glass transition (Tg)°C | 177 (moulded plaque, ASTM D7426 inflection point, Stratasys); 186 (DSC, 3DXTech)[4][1][20] | 60 (3DXTech AquaTek, DSC)[2] |
| Continuous service temperature°C | 170 long-term service on extruded PEI stock, converted from 338 °F; 200 short term[19] | Bounded by a glass transition of 60 °C[2] |
| Thermal expansion (CTE)µm/m·K | 44.9 (printed XY, -50 to 80 °C, ASTM E831), falling to 31.4 over 80-160 °C; ZX gives 44.5 over -50 to 60 °C. Black pigment raises it to 51.9[4] | Not documented |
| Flammability / UL 94 | UL 94 V-0 at 1.5 mm on the base resin. Printed parts are tested to 14 CFR 25.853, BSS 7238 and 7239 and AITM 2.0007B and 3.0005 covering 60 s and 12 s vertical burn, 15 s horizontal burn, smoke density, toxic gas emission and OSU heat release[1][4] | Flammable; no UL 94 rating published[2] |
| Environment & Chemical | ||
| UV resistance1–5 | Good — years with some colour shift. 1000 h of QUV cycling to ASTM G154 left printed ZX coupons at 55.5 MPa yield against 56.0 unexposed, with elongation and modulus unchanged[4] | Degrades within weeks outdoors, and dissolves in rain long before UV matters[3] |
| Chemical resistance | Not documented | Dissolves in water; unusable in any wet or humid service environment[3][16] |
| Water / humidity resistance in service1–5 | Not documented | Dissolves or disintegrates — by design[3][2] |
| Food contact | Not documented | Not offered as a food-contact material[2] |
| Biodegradability / compostability | Not documented | PVA is water-soluble and biodegrades in wastewater treatment, but Simplify3D notes disposal should follow local guidance[16] |
| Recyclability | Not documented | Dissolved PVA goes to drain rather than to recycling[16] |
| Electrical & ESD properties | Not documented | Surface resistance above 10^13 ohm/sq (ASTM D257, 3DXTech AquaTek PVA)[2] |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[21] | Low hazard — minimal VOC and particle emission; none of these materials was in the chamber study[21] |
| Ventilation / filtration requirement1–5 | Ventilated room or enclosure recommended[21] | Open a window / occasional ventilation[21] |
| Post-Processing | ||
| Sanding & machining | Not documented | Not sanded — it is dissolved away rather than finished[16] |
| Gluing & solvent welding | Not documented | Not applicable — PVA is a sacrificial support[16] |
| Vapour / chemical smoothing | Not documented | Water is the solvent; no vapour smoothing is used[3] |
| Support material pairing | Not documented | This is the support material; Polymaker pairs PolyDissolve S1 with PLA, TPU, PVB and PETG[3] |
| Solvents & Solubility | ||
| Soluble in | Chlorinated hydrocarbons — dichloromethane and chloroform — are solvents for polyetherimide. Laboratory reagents.[22][23] | Water — tap water works cold, warm moving water is faster; 6–12 h typical, changing the water every few hours.[24][25] |
| Softened or crazed by | Acetone, MEK, benzene, toluene and butyl acetate craze or stress-crack it; alcohols, fuels and dilute acids do not.[23][22] | Nothing else: polyvinyl alcohol resists organic solvents, so an IPA or acetone rinse leaves the support intact.[26] |
| Solvent welding & smoothing agent | Dichloromethane is the only welding route, and it is a controlled carcinogen rather than a workshop material.[22][23] | None — water dissolves PVA rather than welding it, and no solvent gives it a smoothed surface.[24] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- ThermaX PEI 9085 Technical Data Sheet v4 3DXTech · 2026-08 · tds
- AquaTek PVA Water Soluble Support Technical Data Sheet v1.0 3DXTech · 2026-08 · tds
- PolyDissolve S1 Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- ULTEM 9085 Resin — FDM Material Data Sheet Stratasys · 2026-04 · tds
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Kimya PEI-9085 Natural 2.85 mm 500 g igo3d · 2026-08 · vendor
- Fiberlogy PEI 9085 Natural, 1.75 mm / 500 g 3DJAKE · 2026-08 · vendor
- 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
- Polymaker product catalogue Polymaker · 2026-08 · vendor
- YXPOLYER PVA 1 kg — product page YXPOLYER · 2026-08 · vendor
- IEMAI 3D E-WATER water-soluble support filament — store page IEMAI 3D · 2026-08 · vendor
- IEMAI 3D PEI 9085 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- Reli3D PVA Filament 1.75 mm 500 g Natural — Amazon listing Amazon.com · 2026-08 · vendor
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- PVA — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- THERMAX PEI 9085 — product page (print recommendations) 3DXTech · 2026-08 · doc
- TECAPEI natural (PEI) — stock shape properties Ensinger · 2026-08 · tds
- ThermaX PEI 1010 Technical Data Sheet v4 3DXTech · 2026-08 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- PolyDissolve S1 — Polymaker Wiki Polymaker · 2026-08 · doc
- 3DXTech AquaTek PVA product page 3DXTech · 2026-08 · vendor
- Polyvinyl alcohol — KURARAY POVAL application guide Kuraray · 2026-08 · tds