Filament comparison
PEI 9085 vs PP
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | PEI (ULTEM 9085)HIGHTEMP | Polypropylene (PP)POLYOLEFIN |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $309.80/kg median; $220.00–$392.00/kg across 6 dated product listings | $46.56/kg median; $31.99–$53.00/kg across 4 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Polyetherimide, ULTEM 9085 grade — the flame-retardant PEI used for aircraft interiors[1] | Polypropylene — a semi-crystalline polyolefin with no polar groups, so it neither absorbs water nor bonds to most bed surfaces[2][3] |
| Densityg/cm³ | 1.34 (ISO 1183, 3DXTech) against 1.27 specific gravity on moulded plaques (ASTM D792, Stratasys) — the two suppliers disagree[1][4] | 0.91 (Prusa PP composite, ISO 1183) — the lightest common filament[5] |
| Typical priceUSD/kg | 1 kg-equivalent spools cluster near 298[6][7][8][9] | 1 kg-equivalent spools span 27–53; the middle of the market is about 44[10][11][12][13] |
| Price range across brandsUSD/kg | 220-392 across brands and formats; 3DXTech ThermaX PEI 9085 220 at 2 kg, 3D4Makers 270 at 2 kg, Fiberlogy 298 at 500 g, Kimya 321 at 500 g, IEMAI 3D 385 at 1 kg, 3DXTech CarbonX PEI 9085+CF 392[6][7][8][9][14] | 27–53 across brands; Reli3D 32 on Amazon, SUNLU 44 at 0.8 kg, Fiberlogy 49 at 750 g, IEMAI 3D 53, and the 3DJake PP listing spans 27–49[10][15][11][12][13] |
| Market availability1–5 | Niche, a handful of specialist brands[6][7][8][9] | Available from several mainstream brands[15][11][10] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 250 g to 2 kg spools, plus Stratasys canisters[6][9][4] | 1.75 and 2.85 mm; 0.75 kg spools are common[11] |
| Typical applications | Aircraft interior parts and rail rolling stock, where the flame, smoke and toxicity rating is the requirement[1] | Living hinges, chemical-resistant containers, automotive clips and packaging prototypes[2] |
| Printing Parameters | ||
| Nozzle temperature°C | Not documented | 210–230 (Braskem-type PE/PP window); Formfutura's Centaur PP melts at 205 ± 15 °C[2] |
| Bed temperature°C | 130–140 (3DXTech)[1] | Not documented |
| Enclosure / chamber requirement1–5 | Actively heated chamber required[16][17] | Enclosure recommended — Simplify3D lists an enclosure as a hardware requirement and Polymaker advises one below 70 °C ambient to stop warping and cracking[18][3] |
| Part cooling fan | Not documented | Part cooling fan required (Simplify3D)[18] |
| Bed surface & adhesion aid | Not documented | Packing tape, a polypropylene sheet, or a PP-specific adhesive such as Magigoo PP — ordinary PLA and ABS adhesives do not hold it[18][3] |
| Warping tendency1–5 | Severe — heated chamber needed[16] | High — enclosure needed for reliable large parts; PP's crystallinity drives shrinkage and Prusa recommends a brim on its PP grades[5][19] |
| Bed-adhesion difficulty1–5 | Not documented | Very difficult — special plates or slurry required. PP bonds to almost nothing; a polypropylene-specific tape or adhesive is the normal answer[5][3] |
| Stringing / oozing tendency1–5 | Not documented | Slight — Polymaker advises 1–2 mm retraction at 20–30 mm/s[3] |
| Overall printing difficulty1–5 | Expert / industrial hardware only[16][17] | Advanced — enclosure, hardware upgrades, tuning; bed adhesion is the whole problem[3][5] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[16] | Brass fine indefinitely for unfilled grades — Simplify3D states no special hotend is required[18] |
| Abrasiveness1–5 | Non-abrasive when unfilled[1] | Non-abrasive when unfilled[18] |
| Nozzle clog risk1–5 | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[20] | Low — Simplify3D lists no special hotend requirement for PP and clogging is not among its listed drawbacks[21][18] |
| Heat-creep / jam sensitivity1–5 | Not documented | Slightly sensitive[18] |
| Hotend requirement | Not documented | No special hot-end required (Simplify3D)[18] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Not documented | Negligible (<0.1 % EMC) — Prusa measures 0.03 % in 24 h and 0.04 % in 7 days on its PP composite, the lowest figures it publishes for any filament[5] |
| Equilibrium moisture content at ~50 % RH% | Not documented | 0.03 after 24 h and 0.04 after 7 days at 24 °C / 22 % RH (Prusa Polymers, measured on its PP composite)[5] |
| Drying temperature & time | Not documented | No drying step is published for PP; uptake is below the level that affects printing[5] |
| Symptoms when wet | Not documented | Bubbling and popping at the nozzle; Polymaker still advises a 70 °C dry for 4–6 h despite the low uptake[3] |
| Effect of moisture on strength | No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[20] | Not applicable in practice — with equilibrium uptake at 0.04 %, there is no moisture-driven strength loss to measure. Polymaker's sensitivity tiers put polyolefins below even PLA[5][21] |
| Storage requirement | Not documented | No special storage needed[5] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 63-77 at break (printed XZ, ASTM D638, Stratasys F900/F3300/Fortus 450mc, three tips and two colours); 54 (printed XY, ISO 527, 3DXTech)[4][1] | 12 at yield (Formfutura Centaur PP, ASTM D638)[2] |
| Young's modulusMPa | 2040-2540 (printed XZ, ASTM D638, Stratasys); 2050 (printed XY, ISO 527, 3DXTech)[4][1] | 724 on extruded PP stock (ASTM D638; converted from 105,000 psi)[22] |
| Elongation at break% | 5.4-9.1 at break (printed XZ, ASTM D638, Stratasys); 1.9-4.3 in ZX; 3DXTech quotes 3 (ISO 527)[4][1] | Above 600 at break (Formfutura Centaur PP, ASTM D638)[2] |
| Flexural strengthMPa | 104-116 at break (printed XZ, ASTM D790 Procedure A, Stratasys); 72-98 in ZX; 3DXTech quotes 90 (ISO 178)[4][1] | 31.0 on extruded PP stock (ASTM D790; converted from 4500 psi)[22] |
| Flexural modulusMPa | 2400-2550 (printed XZ, ASTM D790, Stratasys F900 T16 and T16A) against 2120-2130 in ZX; 3DXTech quotes 2170 (ISO 178)[4][1] | 402 flexural modulus (Formfutura Centaur PP, ASTM D790) — an order of magnitude below any rigid filament[2] |
| Other impact data | Izod notched 88.5-140 J/m XZ against 37-80 J/m ZX; unnotched 647-2260 J/m XZ against 169-633 J/m ZX (printed, ASTM D256/D4812, Stratasys, across three printers and three tips)[4] | Izod notched 112 J/m on extruded PP stock, converted from 2.1 ft-lb/in (ASTM D256)[22] |
| Layer adhesion / Z tensileMPa | 39-63 at break (printed ZX, ASTM D638, Stratasys); the low end is the F900 T16 baseline, the high end the F3300 N500 hot end[4] | Not documented |
| Brittleness1–5 | Brittle — snaps with little warning[1] | Very ductile — bends far before failing[2] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Rockwell M110 / R126 on extruded PEI stock (ASTM D785)[23] | Rockwell R102 (and M95) on extruded PP stock (ASTM D785)[22] |
| Creep resistance / sustained load1–5 | Excellent — holds load for years. Printed ZX coupons keep 87 % of room-temperature tensile strength at 104 °C and 70 % at 132 °C (ASTM D638); extruded PEI stock is rated 170 °C long-term service[4][23] | Below average[2] |
| Fatigue / repeated-flex resistance1–5 | Not documented | Excellent — living hinges viable, the classic polypropylene application[2] |
| Elasticity / flexibility1–5 | Rigid[1] | Semi-flexible[2] |
| Z strength as % of XY% | 56-86 (Stratasys ZX against XZ tensile at break, ASTM D638, across F900/F3300/Fortus 450mc and T16/T20/T40A tips); 58 on the F900 T16 baseline[4] | Not documented |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 158 (printed XY, ISO 75 at 0.45 MPa, 3DXTech) to 178 (printed XY 178.2 and ZX 178.4, ASTM D648 Method B at 66 psi, Stratasys); moulded 176.9[1][4] | 74 on extruded PP stock (ASTM D648 at 66 psi; converted from 165 °F)[22] |
| HDT at 1.8 MPa°C | 170-173 (printed XY 170.2 and ZX 172.6, ASTM D648 Method B at 264 psi); moulded 172.9[4] | Not documented |
| Glass transition (Tg)°C | 177 (moulded plaque, ASTM D7426 inflection point, Stratasys); 186 (DSC, 3DXTech)[4][1][24] | Not documented |
| Melting point / Vicat°C | Not documented | 205 ± 15 melting (Formfutura Centaur PP)[2] |
| Continuous service temperature°C | 170 long-term service on extruded PEI stock, converted from 338 °F; 200 short term[23] | Bounded by a melting point of 205 ± 15 °C and by the 158 °C heat deflection of the carbon-filled grade; no loaded-bar service figure is published for unfilled PP[2][5] |
| Thermal expansion (CTE)µm/m·K | 44.9 (printed XY, -50 to 80 °C, ASTM E831), falling to 31.4 over 80-160 °C; ZX gives 44.5 over -50 to 60 °C. Black pigment raises it to 51.9[4] | Not documented |
| Flammability / UL 94 | UL 94 V-0 at 1.5 mm on the base resin. Printed parts are tested to 14 CFR 25.853, BSS 7238 and 7239 and AITM 2.0007B and 3.0005 covering 60 s and 12 s vertical burn, 15 s horizontal burn, smoke density, toxic gas emission and OSU heat release[1][4] | Flammable; no UL 94 rating published for the grades surveyed[5] |
| Environment & Chemical | ||
| UV resistance1–5 | Good — years with some colour shift. 1000 h of QUV cycling to ASTM G154 left printed ZX coupons at 55.5 MPa yield against 56.0 unexposed, with elongation and modulus unchanged[4] | Months outdoors before embrittlement — unstabilised polypropylene chalks under UV[3] |
| Chemical resistance | Not documented | Excellent against acids, alkalis and most solvents — the usual reason to choose PP[3] |
| Water / humidity resistance in service1–5 | Not documented | Excellent — essentially unaffected[5] |
| Food contact | Not documented | Polypropylene is a common food-packaging polymer, but no filament here carries a food-contact certification[3] |
| Biodegradability / compostability | Not documented | Not biodegradable[3] |
| Recyclability | Not documented | Mechanically recyclable as resin code 5, but printed waste is not accepted in household collection[3] |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[25] | Low hazard — minimal VOC and particle emission. Inferred: no polyolefin was among the nine filaments in the Azimi chamber study, so this is a family-level judgement rather than a measurement[25] |
| Ventilation / filtration requirement1–5 | Ventilated room or enclosure recommended[25] | Open a window / occasional ventilation. Inferred — no polyolefin was measured in the chamber study[25] |
| Post-Processing | ||
| Sanding & machining | Not documented | Sands poorly — the waxy surface loads abrasive paper[18] |
| Painting & finishing | Not documented | Paint and adhesives do not key to untreated PP; flame or plasma treatment is normally needed first[3] |
| Gluing & solvent welding | Not documented | Nothing common bonds untreated PP; flame or plasma treatment is needed before adhesives key[3] |
| Vapour / chemical smoothing | Not documented | No practical vapour smoothing[18] |
| Support material pairing | Not documented | Prints its own supports; no soluble support is rated for PP[18] |
| Dimensional accuracy & detail | Not documented | Shrinkage and warping dominate; the low modulus means parts flex rather than hold tolerance[5] |
| Solvents & Solubility | ||
| Soluble in | Chlorinated hydrocarbons — dichloromethane and chloroform — are solvents for polyetherimide. Laboratory reagents.[26][27] | None at room temperature; chloroform dissolves it at 60 °C and xylene at about 118 °C — the xylene-solubles route.[28][29] |
| Softened or crazed by | Acetone, MEK, benzene, toluene and butyl acetate craze or stress-crack it; alcohols, fuels and dilute acids do not.[27][26] | Xylene, decalin, CCl4 and chlorobenzene are heavily absorbed at 20 °C; oleum, chlorosulphonic acid and bromine destroy it.[28] |
| Solvent welding & smoothing agent | Dichloromethane is the only welding route, and it is a controlled carcinogen rather than a workshop material.[26][27] | None — nothing softens PP at room temperature, so joints have to be welded thermally rather than chemically.[28] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- ThermaX PEI 9085 Technical Data Sheet v4 3DXTech · 2026-08 · tds
- Centaur PP Technical Data Sheet Formfutura · 2026-08 · tds
- PP — material basics Polymaker Wiki · 2026-08 · doc
- ULTEM 9085 Resin — FDM Material Data Sheet Stratasys · 2026-04 · tds
- Prusament PP Carbon Fiber Technical Datasheet v1.0 Prusa Polymers · 2024-11 · tds
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Kimya PEI-9085 Natural 2.85 mm 500 g igo3d · 2026-08 · vendor
- Fiberlogy PEI 9085 Natural, 1.75 mm / 500 g 3DJAKE · 2026-08 · vendor
- 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
- SUNLU product catalogue SUNLU · 2026-08 · vendor
- Fiberlogy PP Natural — product page 3DJake International · 2026-08 · vendor
- Reli3D Low Warp PP Filament 1.75 mm 1 kg Black — Amazon listing Amazon.com · 2026-08 · vendor
- IEMAI 3D PP 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- IEMAI 3D PEI 9085 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- PP filament listing 3DJake International · 2026-08 · vendor
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- Polypropylene — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Prusament PP Glass Fiber Technical Datasheet v1.0 Prusa Polymers · 2024-11 · tds
- THERMAX PEI 9085 — product page (print recommendations) 3DXTech · 2026-08 · doc
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- TECAFINE PP natural — stock shape properties Ensinger · 2026-08 · tds
- TECAPEI natural (PEI) — stock shape properties Ensinger · 2026-08 · tds
- ThermaX PEI 1010 Technical Data Sheet v4 3DXTech · 2026-08 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- Pro-fax and Moplen polypropylene — Chemical Resistance Guide (20, 60 and 100 °C) LyondellBasell · 2026-08 · tds
- US 5,278,282 Polymer recycling by selective dissolution — xylene dissolution temperatures Nauman & Lynch, Rensselaer Polytechnic Institute · 1994-01 · paper