Filament comparison
PEI 1010 vs TPE SEBS
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | PEI (ULTEM 1010)HIGHTEMP | TPE (SEBS)FLEX |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $281.22/kg median; $195.00–$698.00/kg across 6 dated product listings | $98.25/kg median; $76.50–$120.00/kg across 2 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Polyetherimide, ULTEM 1010 grade — the higher-temperature, food- and medical-contact PEI[1][2] | Styrene-ethylene-butadiene-styrene thermoplastic elastomer — a styrenic rubber, not a polyurethane[3] |
| Densityg/cm³ | 1.27 (ISO 1183, 3DXTech and Prusament); 1.29 specific gravity on moulded plaques (ASTM D792, Stratasys)[1][2][4] | 1.044 printed part density (BASF Ultrafuse TPS 90A, ISO 1183-1) — the lightest elastomer here[3] |
| Typical priceUSD/kg | 1 kg-equivalent spools span 195–698; the middle of the market is about 270[5][6][7][8][9] | 1 kg-equivalent spools cluster near 77[10] |
| Price range across brandsUSD/kg | 195-698 across brands and grades; 3DXTech ThermaX PEI 1010 195 at 2 kg, IEMAI 3D 223 at 1 kg, 3D4Makers 270 at 2 kg, Prusament 292 at 500 g, Kimya 347 at 500 g, 3DXTech ESD-PEI 1010 698 at 500 g[5][6][7][8][9] | 77 for the Recreus 600 g spool; Proto-pasta only lists a 50 g coil, which prices at 120[10][11] |
| Market availability1–5 | Niche, a handful of specialist brands[5][6][7][8] | Niche, a handful of specialist brands[3][11][10] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 200 g to 2 kg spools, plus Stratasys canisters[5][8][4] | 1.75 and 2.85 mm; 0.05 and 0.6 kg spools[3][10] |
| Typical applications | Autoclavable tooling, food-contact fixtures and parts that must hold load near 200 °C[2] | Soft-touch overmoulds and skin-contact parts where a non-polyurethane elastomer is wanted[3] |
| Printing Parameters | ||
| Nozzle temperature°C | 410 ± 10 (Prusament) — the hottest nozzle in the dataset[2] | 260–280 (BASF Ultrafuse TPS 90A) — far hotter than any TPU here[3] |
| Bed temperature°C | 140–160 (Prusament); 130–140 (3DXTech)[2][1] | 70–90 (BASF Ultrafuse TPS 90A)[3] |
| Enclosure / chamber requirement1–5 | Actively heated chamber required — Prusa specifies 90 °C[2] | Open frame is fine[3] |
| Recommended chamber temperature°C | 90 (Prusament)[2] | Not documented |
| Bed surface & adhesion aid | PA nylon sheet or powder-coated sheet with high-temperature glue (Prusament)[2] | PEI sheet or painter's tape; Polymaker warns TPU can over-stick and advises a glue stick as a release agent[12][13] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | Not documented | 0.8–2.4 at the 10–30 mm/s BASF specifies on a 0.4 mm nozzle at 0.2 mm layer — the slowest material in this group[3] |
| Warping tendency1–5 | Severe — heated chamber needed[2] | Not documented |
| Overall printing difficulty1–5 | Expert / industrial hardware only[2][14] | Advanced — enclosure, hardware upgrades, tuning[3] |
| Extruder requirement | A hot end rated to 420 °C, a heated chamber and a high-temperature bed; Prusa dries the filament at 150 °C for 6–8 h before printing[2] | Nozzle 0.4 mm or larger; BASF caps print speed at 10–30 mm/s[3] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[2] | Brass fine indefinitely[15] |
| Abrasiveness1–5 | Non-abrasive when unfilled[1] | Non-abrasive[15] |
| Nozzle clog risk1–5 | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 150 °C pre-dry before every print[16] | Moderate — needs dry filament and a clean nozzle; BASF caps print speed at 10–30 mm/s and Simplify3D warns that raised feed rates on flexibles most likely end in a jam[12][3] |
| Hotend requirement | Not documented | No special hot-end required, but a direct-drive extruder is (Simplify3D)[12] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Not documented | Negligible (<0.1 % EMC) — BASF states drying is not necessary, unique among the elastomers here[3] |
| Equilibrium moisture content at ~50 % RH% | 0.4 in 24 h and 0.7 in 7 days at 24 °C and 22 % RH (Prusament)[2] | Not documented |
| Drying temperature & time | 150 °C for 6–8 h (Prusament) — the hottest drying schedule in the dataset[2] | None — BASF states Ultrafuse TPS 90A arrives in a printable condition and drying is not necessary[3] |
| Symptoms when wet | Not documented | Bubbling and popping at the nozzle, stringing and a rough surface[17] |
| Effect of moisture on strength | No dry-versus-conditioned figures are published; 3DXTech mandates a 150 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[16] | Not applicable — the SEBS chemistry has no amide or ester linkages to take up water, and BASF specifies no drying at all[3] |
| Storage requirement | Not documented | Sealed with desiccant; often kept in a dryer during the print[17] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 79-95 printed in plane: Stratasys 79.2 (F900 T14) to 91.6 (F3300 N500) at break in XZ, ASTM D638; Prusament 95 +/- 3.5 at yield printed horizontal, ISO 527-1; 3DXTech quotes 56 (ISO 527)[4][2][1] | Not documented |
| Young's modulusMPa | 2300-3040 printed in plane: Prusament 2300 +/- 100 horizontal (ISO 527-1), Stratasys 2920-3040 in XZ (ASTM D638); 3DXTech quotes 2500[4][2][1] | Not documented |
| Elongation at break% | 4.0-4.1 at break in XZ (ASTM D638, Stratasys); Prusament gives 6.6 +/- 0.7 at yield printed horizontal (ISO 527-1); 3DXTech quotes 3[4][2][1] | Not documented |
| Flexural strengthMPa | 128 at 5 % strain (F900 T14) and 144 at break (F3300) printed XZ, ASTM D790; Prusament 98 +/- 6.5 horizontal and 138 +/- 5.3 vertical (ISO 178); 3DXTech quotes 110[4][2][1] | Not documented |
| Flexural modulusMPa | 2910-3260 printed XZ (ASTM D790, Stratasys); Prusament 2300 horizontal and 2700 vertical (ISO 178); 3DXTech quotes 2510[4][2][1] | Not documented |
| Charpy impact, notchedkJ/m² | 3.4 ± 0.9 printed horizontal and 3.6 ± 0.4 printed vertical, ISO 179-1 notched (Prusament)[2] | Not documented |
| Other impact data | Izod notched 26.6-36.3 J/m XZ against 21.7-27.2 J/m ZX; unnotched 260-406 J/m XZ against 68-116 J/m ZX (printed, ASTM D256/D4812, Stratasys). Charpy unnotched 19.7 +/- 4.3 horizontal and 39 +/- 10 vertical (Prusament, ISO 179-1)[4][2] | Not documented |
| Layer adhesion / Z tensileMPa | 28-37 at break (printed ZX, ASTM D638, Stratasys F900 and F3300) against 72 +/- 5 at yield printed vertical (ISO 527-1, Prusament on the Pro HT90 with a 0.6 mm nozzle and 90 °C chamber) — a fourfold spread driven by chamber temperature and bead size[4][2] | Not documented |
| Brittleness1–5 | Brittle — snaps with little warning; notched Charpy only 3.4 kJ/m²[2] | Very ductile — bends far before failing[3] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Shore D 83.5 (Prusa Polymers method); Rockwell M110 / R126 on extruded PEI stock (ASTM D785)[2][18] | 89 Shore A and 29 Shore D (BASF Ultrafuse TPS 90A, ISO 7619-1)[3] |
| Creep resistance / sustained load1–5 | Excellent — holds load for years. Printed coupons hold 215 °C heat deflection at 1.8 MPa (ASTM D648) and extruded PEI stock is rated 170 °C long-term service[4][18] | Poor — no SEBS creep test; a printed 95A TPU bar crept from 74.5 to 82.7 mm over 5 days at 1.25 kg[19] |
| Fatigue / repeated-flex resistance1–5 | Not documented | Excellent — living hinges viable[13] |
| Elasticity / flexibility1–5 | Rigid[2] | Rubbery / highly elastic[3] |
| Z strength as % of XY% | 36-40 (Stratasys ZX against XZ tensile at break, ASTM D638) against 76 (Prusament vertical against horizontal tensile yield, ISO 527-1)[4][2] | Not documented |
| Wear resistance & friction | Not documented | Abrasion 111 mm³ (ISO 4649) — the poorest abrasion resistance in this group, well behind TPU[3] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 207 (Prusament, ISO 75 at 0.45 MPa) to 217 (printed XY 216.9 and XZ 217.1, ASTM D648 Method B at 66 psi, Stratasys); 3DXTech quotes 208[2][4][1] | Not documented |
| HDT at 1.8 MPa°C | 194 (Prusament, ISO 75 at 1.8 MPa) to 215 (printed XY 215.1 and XZ 214.5, ASTM D648 Method B at 264 psi, Stratasys) — the highest heat deflection in the dataset[2][4] | Not documented |
| Glass transition (Tg)°C | 209 (moulded plaque, ASTM D7426 inflection point, Stratasys); 217 (DSC, 3DXTech)[4][1] | Not documented |
| Melting point / Vicat°C | Not documented | 242–249 melting (BASF Ultrafuse TPS 90A, ISO 11357-3)[3] |
| Continuous service temperature°C | 170 long-term service on extruded PEI stock, converted from 338 °F; 200 short term[18] | Not documented |
| Thermal expansion (CTE)µm/m·K | 36.1 (printed XY, -50 to 60 °C, ASTM E831), falling to 29.8 over 60-205 °C; ZX gives 32.5 over -50 to 110 °C and 16.2 over 110-165 °C[4] | Not documented |
| Flammability / UL 94 | UL 94 V-0 at 1.5 mm, rated on the base resin[1] | Not documented |
| Environment & Chemical | ||
| UV resistance1–5 | Not documented | Good — years with some colour shift; Polymaker lists UV exposure among the conditions TPU withstands[13] |
| Chemical resistance | Not documented | Withstands industrial solvents and UV exposure (Polymaker)[13] |
| Water / humidity resistance in service1–5 | Not documented | Excellent — essentially unaffected[3] |
| Food contact | Not documented | Not food safe without specific certification (Polymaker)[13] |
| Biodegradability / compostability | Not documented | Not biodegradable[13] |
| Recyclability | Not documented | Not accepted in household plastic collection[13] |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[20] | Low hazard — minimal VOC and particle emission; TPU was not among the nine filaments in the chamber study[20] |
| Ventilation / filtration requirement1–5 | Ventilated room or enclosure recommended[20] | Open a window / occasional ventilation[20] |
| Post-Processing | ||
| Sanding & machining | Not documented | Difficult to sand or smooth; Polymaker limits post-processing to trimming or tumbling[13] |
| Gluing & solvent welding | Not documented | Cyanoacrylate bonds TPU; no common solvent welds it[13] |
| Vapour / chemical smoothing | Not documented | No practical vapour smoothing[13] |
| Support material pairing | Not documented | Polymaker warns TPU supports are often very difficult to remove[13] |
| Solvents & Solubility | ||
| Soluble in | Chlorinated hydrocarbons — dichloromethane and chloroform — are solvents for polyetherimide. Laboratory reagents.[21][22] | Toluene dissolves SEBS at room temperature — Kraton quotes solution viscosity at 25 % mass in toluene, 25 °C.[23] |
| Softened or crazed by | Acetone, MEK, benzene, toluene and butyl acetate craze or stress-crack it; alcohols, fuels and dilute acids do not.[22][21] | Soaking in hydrocarbon solvents and oils deteriorates it; short exposures are tolerated. Resists water, acids and bases.[23] |
| Solvent welding & smoothing agent | Dichloromethane is the only welding route, and it is a controlled carcinogen rather than a workshop material.[21][22] | Toluene will weld it, though the joint stays soft; no workshop-safe agent, and vapour smoothing is not practical.[23] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- ThermaX PEI 1010 Technical Data Sheet v4 3DXTech · 2026-08 · tds
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- Ultrafuse TPS 90A Technical Data Sheet (Version 1.1, SEBS) BASF Forward AM · 2020-12 · tds
- ULTEM 1010 Resin — FDM Material Data Sheet Stratasys · 2026-06 · tds
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Kimya PEI-1010 Amber Yellow 1.75 mm 500 g igo3d · 2026-08 · vendor
- Prusa Prusament PEI 1010 Natural (NFC), 1.75 mm / 500 g 3DJAKE · 2026-08 · vendor
- 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
- IEMAI 3D PEI 1010 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- Recreus product catalogue Recreus · 2026-08 · vendor
- Proto-pasta product catalogue Proto-pasta · 2026-08 · vendor
- Flexible (TPE/TPU) — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- TPU — material basics Polymaker Wiki · 2026-08 · doc
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- Extrudr Product Catalogue (DURAPRO PA12 data block) Extrudr · 2025-03 · tds
- THERMAX PEI 1010 — product page (print recommendations) 3DXTech · 2026-08 · doc
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- TECAPEI natural (PEI) — stock shape properties Ensinger · 2026-08 · tds
- BambuLab TPU 95A HF vs Qidi TPU 95A HF — results spreadsheet My Tech Fun (Igor Gaspar) · 2024-02 · test
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- KRATON polymers Grade Range — chemical resistance and toluene solution data Kraton Corporation · 2025-07 · tds