Filament comparison
PEI 1010 vs Breakaway
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | PEI (ULTEM 1010)HIGHTEMP | Break-away supportSUPPORT |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $281.22/kg median; $195.00–$698.00/kg across 6 dated product listings | $42.49/kg median; $26.00–$79.98/kg across 4 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Polyetherimide, ULTEM 1010 grade — the higher-temperature, food- and medical-contact PEI[1][2] | Break-away support compounds matched to a specific model material — Polymaker sells separate grades for PLA and for PA12[3][4] |
| Densityg/cm³ | 1.27 (ISO 1183, 3DXTech and Prusament); 1.29 specific gravity on moulded plaques (ASTM D792, Stratasys)[1][2][5] | 1.22 (PolySupport for PLA) and 1.29 (PolySupport for PA12), ISO 1183[3][4] |
| Typical priceUSD/kg | 1 kg-equivalent spools span 195–698; the middle of the market is about 270[6][7][8][9][10] | 1 kg-equivalent spools span 26–80; the middle of the market is about 45[11][12][13] |
| Price range across brandsUSD/kg | 195-698 across brands and grades; 3DXTech ThermaX PEI 1010 195 at 2 kg, IEMAI 3D 223 at 1 kg, 3D4Makers 270 at 2 kg, Prusament 292 at 500 g, Kimya 347 at 500 g, 3DXTech ESD-PEI 1010 698 at 500 g[6][7][8][9][10] | 26–80 across brands and grades; IEMAI 3D E-REMOVE 26, Polymaker PolySupport for PLA 40 at 750 g, YXPOLYER 45, PolySupport for PA12 80 at 500 g[11][12][13] |
| Market availability1–5 | Niche, a handful of specialist brands[6][7][8][9] | Available from several mainstream brands[11][6] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 200 g to 2 kg spools, plus Stratasys canisters[6][9][5] | 1.75 and 2.85 mm; 0.5 and 0.75 kg spools[11] |
| Typical applications | Autoclavable tooling, food-contact fixtures and parts that must hold load near 200 °C[2] | Support that peels off by hand, avoiding the moisture handling and dissolution time that soluble supports demand[3] |
| Printing Parameters | ||
| Nozzle temperature°C | 410 ± 10 (Prusament) — the hottest nozzle in the dataset[2] | 220–230 (PolySupport for PLA)[3] |
| Bed temperature°C | 140–160 (Prusament); 130–140 (3DXTech)[2][1] | 25–60 (PolySupport for PLA)[3] |
| Enclosure / chamber requirement1–5 | Actively heated chamber required — Prusa specifies 90 °C[2] | Open frame is fine[3] |
| Recommended chamber temperature°C | 90 (Prusament)[2] | Not documented |
| Bed surface & adhesion aid | PA nylon sheet or powder-coated sheet with high-temperature glue (Prusament)[2] | Not documented |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | Not documented | 4–12 at Polymaker's 50–150 mm/s on a 0.4 mm nozzle at 0.2 mm layer[3] |
| Warping tendency1–5 | Severe — heated chamber needed[2] | Not documented |
| Overall printing difficulty1–5 | Expert / industrial hardware only[2][14] | Easy — minor profile tuning[3] |
| Extruder requirement | A hot end rated to 420 °C, a heated chamber and a high-temperature bed; Prusa dries the filament at 150 °C for 6–8 h before printing[2] | A second extruder or a tool changer[3] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[2] | Brass fine indefinitely[3] |
| Abrasiveness1–5 | Non-abrasive when unfilled[1] | Non-abrasive[3] |
| Nozzle clog risk1–5 | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 150 °C pre-dry before every print[15] | Moderate — needs dry filament and a clean nozzle; Polymaker specifies a 55 °C dry for the PLA grade and warns brass nozzle life falls to about 9 h on the PA12 grade[3][4] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Not documented | Moderate — 0.64 % equilibrium water absorption (PolySupport for PLA)[3] |
| Equilibrium moisture content at ~50 % RH% | 0.4 in 24 h and 0.7 in 7 days at 24 °C and 22 % RH (Prusament)[2] | 0.64 equilibrium water absorption (Polymaker PolySupport for PLA)[3] |
| Drying temperature & time | 150 °C for 6–8 h (Prusament) — the hottest drying schedule in the dataset[2] | Not documented |
| Effect of moisture on strength | No dry-versus-conditioned figures are published; 3DXTech mandates a 150 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[15] | Not a structural material; no dry-versus-conditioned data is published[16] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 79-95 printed in plane: Stratasys 79.2 (F900 T14) to 91.6 (F3300 N500) at break in XZ, ASTM D638; Prusament 95 +/- 3.5 at yield printed horizontal, ISO 527-1; 3DXTech quotes 56 (ISO 527)[5][2][1] | Not documented |
| Young's modulusMPa | 2300-3040 printed in plane: Prusament 2300 +/- 100 horizontal (ISO 527-1), Stratasys 2920-3040 in XZ (ASTM D638); 3DXTech quotes 2500[5][2][1] | Not documented |
| Elongation at break% | 4.0-4.1 at break in XZ (ASTM D638, Stratasys); Prusament gives 6.6 +/- 0.7 at yield printed horizontal (ISO 527-1); 3DXTech quotes 3[5][2][1] | Not documented |
| Flexural strengthMPa | 128 at 5 % strain (F900 T14) and 144 at break (F3300) printed XZ, ASTM D790; Prusament 98 +/- 6.5 horizontal and 138 +/- 5.3 vertical (ISO 178); 3DXTech quotes 110[5][2][1] | Not documented |
| Flexural modulusMPa | 2910-3260 printed XZ (ASTM D790, Stratasys); Prusament 2300 horizontal and 2700 vertical (ISO 178); 3DXTech quotes 2510[5][2][1] | Not documented |
| Charpy impact, notchedkJ/m² | 3.4 ± 0.9 printed horizontal and 3.6 ± 0.4 printed vertical, ISO 179-1 notched (Prusament)[2] | Not documented |
| Other impact data | Izod notched 26.6-36.3 J/m XZ against 21.7-27.2 J/m ZX; unnotched 260-406 J/m XZ against 68-116 J/m ZX (printed, ASTM D256/D4812, Stratasys). Charpy unnotched 19.7 +/- 4.3 horizontal and 39 +/- 10 vertical (Prusament, ISO 179-1)[5][2] | Not documented |
| Layer adhesion / Z tensileMPa | 28-37 at break (printed ZX, ASTM D638, Stratasys F900 and F3300) against 72 +/- 5 at yield printed vertical (ISO 527-1, Prusament on the Pro HT90 with a 0.6 mm nozzle and 90 °C chamber) — a fourfold spread driven by chamber temperature and bead size[5][2] | Not documented |
| Brittleness1–5 | Brittle — snaps with little warning; notched Charpy only 3.4 kJ/m²[2] | Not documented |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Shore D 83.5 (Prusa Polymers method); Rockwell M110 / R126 on extruded PEI stock (ASTM D785)[2][17] | Not documented |
| Creep resistance / sustained load1–5 | Excellent — holds load for years. Printed coupons hold 215 °C heat deflection at 1.8 MPa (ASTM D648) and extruded PEI stock is rated 170 °C long-term service[5][17] | Not documented |
| Elasticity / flexibility1–5 | Rigid[2] | Not documented |
| Z strength as % of XY% | 36-40 (Stratasys ZX against XZ tensile at break, ASTM D638) against 76 (Prusament vertical against horizontal tensile yield, ISO 527-1)[5][2] | Not documented |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 207 (Prusament, ISO 75 at 0.45 MPa) to 217 (printed XY 216.9 and XZ 217.1, ASTM D648 Method B at 66 psi, Stratasys); 3DXTech quotes 208[2][5][1] | 43 (ISO 75, 0.45 MPa, PolySupport for PA12). Polymaker's sheet prints a higher figure at the higher load, which is physically inverted; treat both HDT numbers as approximate[4] |
| HDT at 1.8 MPa°C | 194 (Prusament, ISO 75 at 1.8 MPa) to 215 (printed XY 215.1 and XZ 214.5, ASTM D648 Method B at 264 psi, Stratasys) — the highest heat deflection in the dataset[2][5] | 53 (ISO 75, 1.8 MPa, PolySupport for PA12) — printed above the 0.45 MPa figure on Polymaker's own sheet, which cannot be right; treat both as approximate[4] |
| Glass transition (Tg)°C | 209 (moulded plaque, ASTM D7426 inflection point, Stratasys); 217 (DSC, 3DXTech)[5][1] | Not documented |
| Melting point / Vicat°C | Not documented | Vicat 171 (PolySupport for PA12, ISO 306)[4] |
| Continuous service temperature°C | 170 long-term service on extruded PEI stock, converted from 338 °F; 200 short term[17] | Not documented |
| Thermal expansion (CTE)µm/m·K | 36.1 (printed XY, -50 to 60 °C, ASTM E831), falling to 29.8 over 60-205 °C; ZX gives 32.5 over -50 to 110 °C and 16.2 over 110-165 °C[5] | Not documented |
| Flammability / UL 94 | UL 94 V-0 at 1.5 mm, rated on the base resin[1] | Not documented |
| Environment & Chemical | ||
| Electrical & ESD properties | Not documented | Surface resistance above 10^13 ohm/sq (ASTM D257, THERMAX HTS2 and MTS1)[18][19] |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[20] | Low hazard — minimal VOC and particle emission; none of these materials was in the chamber study[20] |
| Ventilation / filtration requirement1–5 | Ventilated room or enclosure recommended[20] | Open a window / occasional ventilation[20] |
| Post-Processing | ||
| Support material pairing | Not documented | This is the support material. Polymaker publishes an adhesion matrix per model material, from very good to unusable, because break-away supports only work against the polymer they were matched to[3][4] |
| Solvents & Solubility | ||
| Soluble in | Chlorinated hydrocarbons — dichloromethane and chloroform — are solvents for polyetherimide. Laboratory reagents.[21][22] | None — break-away support is removed mechanically; 3DXTech lists no water or solvent route for it.[23] |
| Softened or crazed by | Acetone, MEK, benzene, toluene and butyl acetate craze or stress-crack it; alcohols, fuels and dilute acids do not.[22][21] | Not documented |
| Solvent welding & smoothing agent | Dichloromethane is the only welding route, and it is a controlled carcinogen rather than a workshop material.[21][22] | None — there is no solvent to weld or smooth with.[23] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- ThermaX PEI 1010 Technical Data Sheet v4 3DXTech · 2026-08 · tds
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- PolySupport Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- PolySupport for PA12 Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- ULTEM 1010 Resin — FDM Material Data Sheet Stratasys · 2026-06 · tds
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Kimya PEI-1010 Amber Yellow 1.75 mm 500 g igo3d · 2026-08 · vendor
- Prusa Prusament PEI 1010 Natural (NFC), 1.75 mm / 500 g 3DJAKE · 2026-08 · vendor
- 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
- IEMAI 3D PEI 1010 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- Polymaker product catalogue Polymaker · 2026-08 · vendor
- YXPOLYER Breakaway Support Filament 1 kg Black — product page YXPOLYER · 2026-08 · vendor
- IEMAI 3D E-REMOVE breakaway support filament — store page IEMAI 3D · 2026-08 · vendor
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- THERMAX PEI 1010 — product page (print recommendations) 3DXTech · 2026-08 · doc
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- TECAPEI natural (PEI) — stock shape properties Ensinger · 2026-08 · tds
- THERMAX HTS2 Break Away Support Technical Data Sheet v1.0 3DXTech · 2026-08 · tds
- THERMAX MTS1 Break Away Support Technical Data Sheet v1.0 3DXTech · 2026-08 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- THERMAX HTS1 — product page 3DXTech · 2026-08 · vendor