Filament comparison
PEI 1010 vs PP
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | PEI (ULTEM 1010)HIGHTEMP | Polypropylene (PP)POLYOLEFIN |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $281.22/kg median; $195.00–$698.00/kg across 6 dated product listings | $46.56/kg median; $31.99–$53.00/kg across 4 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Polyetherimide, ULTEM 1010 grade — the higher-temperature, food- and medical-contact PEI[1][2] | Polypropylene — a semi-crystalline polyolefin with no polar groups, so it neither absorbs water nor bonds to most bed surfaces[3][4] |
| Densityg/cm³ | 1.27 (ISO 1183, 3DXTech and Prusament); 1.29 specific gravity on moulded plaques (ASTM D792, Stratasys)[1][2][5] | 0.91 (Prusa PP composite, ISO 1183) — the lightest common filament[6] |
| Typical priceUSD/kg | 1 kg-equivalent spools span 195–698; the middle of the market is about 270[7][8][9][10][11] | 1 kg-equivalent spools span 27–53; the middle of the market is about 44[12][13][14][15] |
| Price range across brandsUSD/kg | 195-698 across brands and grades; 3DXTech ThermaX PEI 1010 195 at 2 kg, IEMAI 3D 223 at 1 kg, 3D4Makers 270 at 2 kg, Prusament 292 at 500 g, Kimya 347 at 500 g, 3DXTech ESD-PEI 1010 698 at 500 g[7][8][9][10][11] | 27–53 across brands; Reli3D 32 on Amazon, SUNLU 44 at 0.8 kg, Fiberlogy 49 at 750 g, IEMAI 3D 53, and the 3DJake PP listing spans 27–49[12][16][13][14][15] |
| Market availability1–5 | Niche, a handful of specialist brands[7][8][9][10] | Available from several mainstream brands[16][13][12] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 200 g to 2 kg spools, plus Stratasys canisters[7][10][5] | 1.75 and 2.85 mm; 0.75 kg spools are common[13] |
| Typical applications | Autoclavable tooling, food-contact fixtures and parts that must hold load near 200 °C[2] | Living hinges, chemical-resistant containers, automotive clips and packaging prototypes[3] |
| Printing Parameters | ||
| Nozzle temperature°C | 410 ± 10 (Prusament) — the hottest nozzle in the dataset[2] | 210–230 (Braskem-type PE/PP window); Formfutura's Centaur PP melts at 205 ± 15 °C[3] |
| Bed temperature°C | 140–160 (Prusament); 130–140 (3DXTech)[2][1] | Not documented |
| Enclosure / chamber requirement1–5 | Actively heated chamber required — Prusa specifies 90 °C[2] | Enclosure recommended — Simplify3D lists an enclosure as a hardware requirement and Polymaker advises one below 70 °C ambient to stop warping and cracking[17][4] |
| Recommended chamber temperature°C | 90 (Prusament)[2] | Not documented |
| Part cooling fan | Not documented | Part cooling fan required (Simplify3D)[17] |
| Bed surface & adhesion aid | PA nylon sheet or powder-coated sheet with high-temperature glue (Prusament)[2] | Packing tape, a polypropylene sheet, or a PP-specific adhesive such as Magigoo PP — ordinary PLA and ABS adhesives do not hold it[17][4] |
| Warping tendency1–5 | Severe — heated chamber needed[2] | High — enclosure needed for reliable large parts; PP's crystallinity drives shrinkage and Prusa recommends a brim on its PP grades[6][18] |
| Bed-adhesion difficulty1–5 | Not documented | Very difficult — special plates or slurry required. PP bonds to almost nothing; a polypropylene-specific tape or adhesive is the normal answer[6][4] |
| Stringing / oozing tendency1–5 | Not documented | Slight — Polymaker advises 1–2 mm retraction at 20–30 mm/s[4] |
| Overall printing difficulty1–5 | Expert / industrial hardware only[2][19] | Advanced — enclosure, hardware upgrades, tuning; bed adhesion is the whole problem[4][6] |
| Extruder requirement | A hot end rated to 420 °C, a heated chamber and a high-temperature bed; Prusa dries the filament at 150 °C for 6–8 h before printing[2] | Not documented |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[2] | Brass fine indefinitely for unfilled grades — Simplify3D states no special hotend is required[17] |
| Abrasiveness1–5 | Non-abrasive when unfilled[1] | Non-abrasive when unfilled[17] |
| Nozzle clog risk1–5 | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 150 °C pre-dry before every print[20] | Low — Simplify3D lists no special hotend requirement for PP and clogging is not among its listed drawbacks[21][17] |
| Heat-creep / jam sensitivity1–5 | Not documented | Slightly sensitive[17] |
| Hotend requirement | Not documented | No special hot-end required (Simplify3D)[17] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Not documented | Negligible (<0.1 % EMC) — Prusa measures 0.03 % in 24 h and 0.04 % in 7 days on its PP composite, the lowest figures it publishes for any filament[6] |
| Equilibrium moisture content at ~50 % RH% | 0.4 in 24 h and 0.7 in 7 days at 24 °C and 22 % RH (Prusament)[2] | 0.03 after 24 h and 0.04 after 7 days at 24 °C / 22 % RH (Prusa Polymers, measured on its PP composite)[6] |
| Drying temperature & time | 150 °C for 6–8 h (Prusament) — the hottest drying schedule in the dataset[2] | No drying step is published for PP; uptake is below the level that affects printing[6] |
| Symptoms when wet | Not documented | Bubbling and popping at the nozzle; Polymaker still advises a 70 °C dry for 4–6 h despite the low uptake[4] |
| Effect of moisture on strength | No dry-versus-conditioned figures are published; 3DXTech mandates a 150 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[20] | Not applicable in practice — with equilibrium uptake at 0.04 %, there is no moisture-driven strength loss to measure. Polymaker's sensitivity tiers put polyolefins below even PLA[6][21] |
| Storage requirement | Not documented | No special storage needed[6] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 79-95 printed in plane: Stratasys 79.2 (F900 T14) to 91.6 (F3300 N500) at break in XZ, ASTM D638; Prusament 95 +/- 3.5 at yield printed horizontal, ISO 527-1; 3DXTech quotes 56 (ISO 527)[5][2][1] | 12 at yield (Formfutura Centaur PP, ASTM D638)[3] |
| Young's modulusMPa | 2300-3040 printed in plane: Prusament 2300 +/- 100 horizontal (ISO 527-1), Stratasys 2920-3040 in XZ (ASTM D638); 3DXTech quotes 2500[5][2][1] | 724 on extruded PP stock (ASTM D638; converted from 105,000 psi)[22] |
| Elongation at break% | 4.0-4.1 at break in XZ (ASTM D638, Stratasys); Prusament gives 6.6 +/- 0.7 at yield printed horizontal (ISO 527-1); 3DXTech quotes 3[5][2][1] | Above 600 at break (Formfutura Centaur PP, ASTM D638)[3] |
| Flexural strengthMPa | 128 at 5 % strain (F900 T14) and 144 at break (F3300) printed XZ, ASTM D790; Prusament 98 +/- 6.5 horizontal and 138 +/- 5.3 vertical (ISO 178); 3DXTech quotes 110[5][2][1] | 31.0 on extruded PP stock (ASTM D790; converted from 4500 psi)[22] |
| Flexural modulusMPa | 2910-3260 printed XZ (ASTM D790, Stratasys); Prusament 2300 horizontal and 2700 vertical (ISO 178); 3DXTech quotes 2510[5][2][1] | 402 flexural modulus (Formfutura Centaur PP, ASTM D790) — an order of magnitude below any rigid filament[3] |
| Charpy impact, notchedkJ/m² | 3.4 ± 0.9 printed horizontal and 3.6 ± 0.4 printed vertical, ISO 179-1 notched (Prusament)[2] | Not documented |
| Other impact data | Izod notched 26.6-36.3 J/m XZ against 21.7-27.2 J/m ZX; unnotched 260-406 J/m XZ against 68-116 J/m ZX (printed, ASTM D256/D4812, Stratasys). Charpy unnotched 19.7 +/- 4.3 horizontal and 39 +/- 10 vertical (Prusament, ISO 179-1)[5][2] | Izod notched 112 J/m on extruded PP stock, converted from 2.1 ft-lb/in (ASTM D256)[22] |
| Layer adhesion / Z tensileMPa | 28-37 at break (printed ZX, ASTM D638, Stratasys F900 and F3300) against 72 +/- 5 at yield printed vertical (ISO 527-1, Prusament on the Pro HT90 with a 0.6 mm nozzle and 90 °C chamber) — a fourfold spread driven by chamber temperature and bead size[5][2] | Not documented |
| Brittleness1–5 | Brittle — snaps with little warning; notched Charpy only 3.4 kJ/m²[2] | Very ductile — bends far before failing[3] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Shore D 83.5 (Prusa Polymers method); Rockwell M110 / R126 on extruded PEI stock (ASTM D785)[2][23] | Rockwell R102 (and M95) on extruded PP stock (ASTM D785)[22] |
| Creep resistance / sustained load1–5 | Excellent — holds load for years. Printed coupons hold 215 °C heat deflection at 1.8 MPa (ASTM D648) and extruded PEI stock is rated 170 °C long-term service[5][23] | Below average[3] |
| Fatigue / repeated-flex resistance1–5 | Not documented | Excellent — living hinges viable, the classic polypropylene application[3] |
| Elasticity / flexibility1–5 | Rigid[2] | Semi-flexible[3] |
| Z strength as % of XY% | 36-40 (Stratasys ZX against XZ tensile at break, ASTM D638) against 76 (Prusament vertical against horizontal tensile yield, ISO 527-1)[5][2] | Not documented |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 207 (Prusament, ISO 75 at 0.45 MPa) to 217 (printed XY 216.9 and XZ 217.1, ASTM D648 Method B at 66 psi, Stratasys); 3DXTech quotes 208[2][5][1] | 74 on extruded PP stock (ASTM D648 at 66 psi; converted from 165 °F)[22] |
| HDT at 1.8 MPa°C | 194 (Prusament, ISO 75 at 1.8 MPa) to 215 (printed XY 215.1 and XZ 214.5, ASTM D648 Method B at 264 psi, Stratasys) — the highest heat deflection in the dataset[2][5] | Not documented |
| Glass transition (Tg)°C | 209 (moulded plaque, ASTM D7426 inflection point, Stratasys); 217 (DSC, 3DXTech)[5][1] | Not documented |
| Melting point / Vicat°C | Not documented | 205 ± 15 melting (Formfutura Centaur PP)[3] |
| Continuous service temperature°C | 170 long-term service on extruded PEI stock, converted from 338 °F; 200 short term[23] | Bounded by a melting point of 205 ± 15 °C and by the 158 °C heat deflection of the carbon-filled grade; no loaded-bar service figure is published for unfilled PP[3][6] |
| Thermal expansion (CTE)µm/m·K | 36.1 (printed XY, -50 to 60 °C, ASTM E831), falling to 29.8 over 60-205 °C; ZX gives 32.5 over -50 to 110 °C and 16.2 over 110-165 °C[5] | Not documented |
| Flammability / UL 94 | UL 94 V-0 at 1.5 mm, rated on the base resin[1] | Flammable; no UL 94 rating published for the grades surveyed[6] |
| Environment & Chemical | ||
| UV resistance1–5 | Not documented | Months outdoors before embrittlement — unstabilised polypropylene chalks under UV[4] |
| Chemical resistance | Not documented | Excellent against acids, alkalis and most solvents — the usual reason to choose PP[4] |
| Water / humidity resistance in service1–5 | Not documented | Excellent — essentially unaffected[6] |
| Food contact | Not documented | Polypropylene is a common food-packaging polymer, but no filament here carries a food-contact certification[4] |
| Biodegradability / compostability | Not documented | Not biodegradable[4] |
| Recyclability | Not documented | Mechanically recyclable as resin code 5, but printed waste is not accepted in household collection[4] |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[24] | Low hazard — minimal VOC and particle emission. Inferred: no polyolefin was among the nine filaments in the Azimi chamber study, so this is a family-level judgement rather than a measurement[24] |
| Ventilation / filtration requirement1–5 | Ventilated room or enclosure recommended[24] | Open a window / occasional ventilation. Inferred — no polyolefin was measured in the chamber study[24] |
| Post-Processing | ||
| Sanding & machining | Not documented | Sands poorly — the waxy surface loads abrasive paper[17] |
| Painting & finishing | Not documented | Paint and adhesives do not key to untreated PP; flame or plasma treatment is normally needed first[4] |
| Gluing & solvent welding | Not documented | Nothing common bonds untreated PP; flame or plasma treatment is needed before adhesives key[4] |
| Vapour / chemical smoothing | Not documented | No practical vapour smoothing[17] |
| Support material pairing | Not documented | Prints its own supports; no soluble support is rated for PP[17] |
| Dimensional accuracy & detail | Not documented | Shrinkage and warping dominate; the low modulus means parts flex rather than hold tolerance[6] |
| Solvents & Solubility | ||
| Soluble in | Chlorinated hydrocarbons — dichloromethane and chloroform — are solvents for polyetherimide. Laboratory reagents.[25][26] | None at room temperature; chloroform dissolves it at 60 °C and xylene at about 118 °C — the xylene-solubles route.[27][28] |
| Softened or crazed by | Acetone, MEK, benzene, toluene and butyl acetate craze or stress-crack it; alcohols, fuels and dilute acids do not.[26][25] | Xylene, decalin, CCl4 and chlorobenzene are heavily absorbed at 20 °C; oleum, chlorosulphonic acid and bromine destroy it.[27] |
| Solvent welding & smoothing agent | Dichloromethane is the only welding route, and it is a controlled carcinogen rather than a workshop material.[25][26] | None — nothing softens PP at room temperature, so joints have to be welded thermally rather than chemically.[27] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- ThermaX PEI 1010 Technical Data Sheet v4 3DXTech · 2026-08 · tds
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- Centaur PP Technical Data Sheet Formfutura · 2026-08 · tds
- PP — material basics Polymaker Wiki · 2026-08 · doc
- ULTEM 1010 Resin — FDM Material Data Sheet Stratasys · 2026-06 · tds
- Prusament PP Carbon Fiber Technical Datasheet v1.0 Prusa Polymers · 2024-11 · tds
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Kimya PEI-1010 Amber Yellow 1.75 mm 500 g igo3d · 2026-08 · vendor
- Prusa Prusament PEI 1010 Natural (NFC), 1.75 mm / 500 g 3DJAKE · 2026-08 · vendor
- 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
- IEMAI 3D PEI 1010 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- SUNLU product catalogue SUNLU · 2026-08 · vendor
- Fiberlogy PP Natural — product page 3DJake International · 2026-08 · vendor
- Reli3D Low Warp PP Filament 1.75 mm 1 kg Black — Amazon listing Amazon.com · 2026-08 · vendor
- IEMAI 3D PP 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- PP filament listing 3DJake International · 2026-08 · vendor
- Polypropylene — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Prusament PP Glass Fiber Technical Datasheet v1.0 Prusa Polymers · 2024-11 · tds
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- THERMAX PEI 1010 — product page (print recommendations) 3DXTech · 2026-08 · doc
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- TECAFINE PP natural — stock shape properties Ensinger · 2026-08 · tds
- TECAPEI natural (PEI) — stock shape properties Ensinger · 2026-08 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- Pro-fax and Moplen polypropylene — Chemical Resistance Guide (20, 60 and 100 °C) LyondellBasell · 2026-08 · tds
- US 5,278,282 Polymer recycling by selective dissolution — xylene dissolution temperatures Nauman & Lynch, Rensselaer Polytechnic Institute · 1994-01 · paper