Filament comparison
PCTG vs TPU 98A
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | PCTGPETG | TPU 98A / hard TPUFLEX |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $34.99/kg median; $14.00–$50.67/kg across 5 dated product listings | $94.99/kg median; $34.99–$149.99/kg across 3 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Poly(cyclohexylenedimethylene terephthalate) glycol — a copolyester with a higher cyclohexanedimethanol content than PETG[1][2] | Hard thermoplastic polyurethane at 98 Shore A to about 60 Shore D — the rigid end of the TPU range[3][4] |
| Densityg/cm³ | 1.23 (Extrudr, ASTM D792; 3DXTech, ISO 1183)[2][5] | 1.23 (Fillamentum Flexfill 98A); 1.2 (Extrudr FLEX HARD, ISO 2781)[3][4] |
| Typical priceUSD/kg | 1 kg spools cluster near 34[6][5][7] | 1 kg spools cluster near 150[6] |
| Price range across brandsUSD/kg | 14–51 across brands; CHCKX 14 in a 10-roll bundle, Push Plastic 30, Proto-pasta 35 at 1 kg, 3DXTech 51[6][5][8] | 95–150 across brands; Proto-pasta Clear Rigid TPU 95, Push Plastic TPU 100A 150[7][6] |
| Market availability1–5 | Available from several mainstream brands[6][5][7][9] | Available from several mainstream brands[6][7][4] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 0.5, 0.75, 1, 3 and 5 kg spools[6][7][5] | 1.75 and 2.85 mm; 0.5, 0.75 and 1 kg spools[7][6] |
| Typical applications | Transparent covers, guards and impact-loaded parts where PETG cracks[1][2] | Drive belts, wheels, snap-fits and bumpers that need to flex but hold shape under load[3] |
| Printing Parameters | ||
| Nozzle temperature°C | 250–270 (Spectrum, Extrudr)[1][2] | 230–260 (Extrudr FLEX HARD)[4] |
| Bed temperature°C | 60–100 (Spectrum)[1] | 50–90 (Extrudr FLEX HARD)[4] |
| Enclosure / chamber requirement1–5 | Open frame is fine — Spectrum and Extrudr both say a closed chamber is not necessary, Extrudr adds it helps on larger parts[1][2] | Open frame is fine[4] |
| Part cooling fan | Up to 100 % (Spectrum); 20–50 % (Extrudr)[1][2] | 0–30 % (Extrudr FLEX HARD)[4] |
| Bed surface & adhesion aid | Textured PEI, satin or powder-coated sheets; on smooth PEI a glue stick acts as a release agent[10][11] | PEI sheet or painter's tape; Polymaker warns TPU can over-stick and advises a glue stick as a release agent[12][13] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | 1.6–16 at the 20–200 mm/s Extrudr rates the material for, on a 0.4 mm nozzle at 0.2 mm layer[2][14] | 4.6 (Extrudr FLEX HARD, stated max volumetric speed on a 0.4 mm nozzle)[4] |
| Warping tendency1–5 | Not documented | None[4] |
| Bed-adhesion difficulty1–5 | Needs the right surface or a thin adhesive — the problem is releasing the part, not sticking it[10][11] | Not documented |
| Stringing / oozing tendency1–5 | Moderate — retraction tuning needed; Polymaker names stringing as PETG's common quirk[11] | Not documented |
| Shrinkage% | 0.2–0.5 (Extrudr, ASTM D955)[2] | Not documented |
| Overall printing difficulty1–5 | Easy — minor profile tuning[1][2] | Easy — minor profile tuning; at this hardness the filament pushes like a rigid material[4] |
| Extruder requirement | Not documented | Bowden viable at this hardness — Extrudr rates FLEX HARD to 100 mm/s where its soft grades cap lower[4] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely — Extrudr explicitly states no hardened nozzle is needed[2] | Brass fine indefinitely[4] |
| Abrasiveness1–5 | Non-abrasive[2] | Non-abrasive[4] |
| Nozzle clog risk1–5 | Low — 3DXTech lists no special nozzle concerns and no minimum layer height for PCTG, only a 65 °C pre-dry[15] | Low[16] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[17] | Moderate — good heatbreak cooling needed[13] |
| Hotend requirement | No special hot-end required[17] | No special hot-end required, but a direct-drive extruder is (Simplify3D)[12] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Moderate (0.3–0.8 %) — the copolyester matrix reaches 0.40 % saturated at 25 °C / 55 % RH and 3DXTech specifies a 65 °C, 4 h pre-dry[10][15] | Moderate — the TPU family absorbs readily; Extrudr specifies a 12 h dry at 60 °C for FLEX HARD[4][16] |
| Drying temperature & time | Not documented | 60 °C for 12 h (Extrudr FLEX HARD)[4] |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface[16] | Bubbling and popping at the nozzle, stringing and a rough surface[16] |
| Effect of moisture on strength | Polymaker groups PETG with nylon, PVA and TPU as highly hygroscopic; no dry-versus-conditioned strength figures are published for this grade and the loss shows as bubbling and poor layer adhesion[16] | Polymaker groups TPU with the highly hygroscopic materials; no dry-versus-conditioned figures are published[16] |
| Storage requirement | Sealed with desiccant; Polymaker groups PETG with the highly hygroscopic materials[16][11] | Sealed with desiccant; often kept in a dryer during the print[16] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 43–44 at yield and 45–46 at break (ISO 527, injection-moulded resin data from Spectrum and Extrudr); 48 on My Tech Fun printed bars[1][2][18] | 53.7 at break (Fillamentum Flexfill 98A, DIN 53504)[3] |
| Elongation at break% | 215–220 at break on moulded specimens (ISO 527); 4.3–4.4 at yield[1][2] | 318 at break (Fillamentum Flexfill 98A, DIN 53504); Extrudr FLEX HARD 490 (ISO 527-2)[3][4] |
| Charpy impact, notchedkJ/m² | 93–94 notched Izod at 23 °C on moulded specimens (ISO 180); 3DXTech quotes 8 by ISO 180/A[1][2][5] | Not documented |
| Other impact data | Izod 4.14 kJ/m² on My Tech Fun printed bars, against 3.37 for PETG on the same rig[18] | Not documented |
| Layer adhesion / Z tensileMPa | 21.6 on My Tech Fun 4×4 mm printed bars, against 32.9 for PETG[18] | Not documented |
| Brittleness1–5 | Tough — absorbs impact, yields before breaking[1][2] | Very ductile — bends far before failing[3] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | 69 Shore D measured by My Tech Fun, against 72 for PETG[18] | 98 Shore A and 60 Shore D (Fillamentum, ISO 7619-1); Extrudr FLEX HARD 58 Shore D (ISO 868)[3][4] |
| Creep resistance / sustained load1–5 | Below average — a 12 mm bar sagged to 19.4 mm over 5 days at 1.25 kg, slightly worse than PETG's 18.2[18] | Poor — no 98A creep test; a printed 95A TPU bar crept from 74.5 to 82.7 mm over 5 days at 1.25 kg[19] |
| Fatigue / repeated-flex resistance1–5 | Good — 215 % elongation at break and 94 kJ/m² notched Izod on moulded specimens (Extrudr, Spectrum)[1][2] | Excellent — living hinges viable[13] |
| Elasticity / flexibility1–5 | Slightly flexible in thin sections[18] | Semi-flexible[3][4] |
| Wear resistance & friction | Not documented | Abrasion 23 mm³ (Fillamentum, ISO 4649 method A) and 26 mm³ (Extrudr FLEX HARD, ISO 4649-A) — the best abrasion figures in the group[3][4] |
| Thermal Properties | ||
| Glass transition (Tg)°C | 78 (3DXTech, DSC)[5] | Not documented |
| Melting point / Vicat°C | Amorphous — no melting point; Vicat 88 (Spectrum, Extrudr)[1][2] | 190–210 melting (Extrudr FLEX HARD, ISO 3146-C); Vicat A 140 (ISO 306)[4] |
| Continuous service temperature°C | 68 — loaded bars begin to move at this temperature, against 65 for PETG[18] | Not documented |
| Flammability / UL 94 | Flammable; no UL 94 rating published for standard grades[20] | Not documented |
| Environment & Chemical | ||
| UV resistance1–5 | Not documented | Good — years with some colour shift; Polymaker lists UV exposure among the conditions TPU withstands[13] |
| Chemical resistance | Withstands acids, alkalis, oils and UV exposure[11] | Withstands industrial solvents and UV exposure (Polymaker)[13] |
| Water / humidity resistance in service1–5 | Good — minor absorption; Spectrum describes the polymer as hydrophobic[1] | Not documented |
| Food contact | Not certified for food contact as filament[11] | Not food safe without specific certification (Polymaker)[13] |
| Biodegradability / compostability | Not biodegradable[11] | Not biodegradable[13] |
| Recyclability | Not accepted in household plastic collection[11] | Not accepted in household plastic collection[13] |
| Electrical & ESD properties | Surface resistance above 10¹³ ohm/sq — insulating (3DXTech, ASTM D257)[5] | Not documented |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised[21] | Low hazard — minimal VOC and particle emission; TPU was not among the nine filaments in the chamber study[21] |
| Ventilation / filtration requirement1–5 | Open a window / occasional ventilation[21] | Open a window / occasional ventilation[21] |
| Post-Processing | ||
| Sanding & machining | Sands poorly — the material is tough and gums rather than powders[17] | Difficult to sand or smooth; Polymaker limits post-processing to trimming or tumbling[13] |
| Gluing & solvent welding | Cyanoacrylate; no common solvent welds PETG cleanly[17] | Cyanoacrylate bonds TPU; no common solvent welds it[13] |
| Vapour / chemical smoothing | No practical vapour smoothing[17] | No practical vapour smoothing[13] |
| Support material pairing | Prints its own supports; Polymaker rates PolyDissolve S1 for PETG[17] | Polymaker warns TPU supports are often very difficult to remove[13] |
| Dimensional accuracy & detail | Optical clarity is the selling point; Extrudr recommends a layer height at most 50 % of nozzle diameter[2] | Tear strength 170 kN/m (Fillamentum, ISO 34-1) and 175 kN/m (Extrudr FLEX HARD, ISO 34-1B)[3][4] |
| Solvents & Solubility | ||
| Soluble in | No common workshop solvent; Eastman's CHDM copolyester data shows 1,2-dichloroethane destroying it within a week.[22] | DMF, DMSO, NMP and THF dissolve TPU; acetone, MEK and cyclohexanone are partial solvents. All laboratory reagents.[23] |
| Softened or crazed by | Acetone, ethyl acetate, toluene and DMF swell and soften the copolyester; methanol crazes it (Eastman, 1 y at 23 °C).[22] | Toluene and benzene swell it up to +50 % by weight at 23 °C; esters swell it severely; ethanol and IPA soften it.[23] |
| Solvent welding & smoothing agent | Dichloromethane brushed on is the only agent that smooths PETG — a controlled carcinogen, not workshop stock.[24] | None practical — the true solvents (DMF, THF, NMP) are laboratory reagents and leave the joint swollen and weak.[23] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- Spectrum Premium PCTG Technical Data Sheet Spectrum Filaments · 2026-08 · tds
- Extrudr PCTG technical data Extrudr · 2026-08 · tds
- Flexfill TPU 98A Technical Data Sheet Fillamentum · 2019-08 · tds
- Extrudr Product Catalogue (DURAPRO PA12 data block) Extrudr · 2025-03 · tds
- MAX-G PCTG Technical Data Sheet 3DXTech · 2026-08 · tds
- Push Plastic product catalogue Push Plastic · 2026-08 · vendor
- Proto-pasta product catalogue Proto-pasta · 2026-08 · vendor
- CHCKX 10KG Multicolor PCTG Filament bundle CHCKX (Amazon US) · 2026-08 · vendor
- Atomic Filament product catalogue Atomic Filament · 2026-08 · vendor
- Prusament PETG Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
- PETG — material basics Polymaker Wiki · 2026-08 · doc
- Flexible (TPE/TPU) — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- TPU — material basics Polymaker Wiki · 2026-08 · doc
- Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
- MAX-G PCTG — product page (print recommendations) 3DXTech · 2026-08 · doc
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- PET and PETG — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- PCTG vs PETG comparison — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- BambuLab TPU 95A HF vs Qidi TPU 95A HF — results spreadsheet My Tech Fun (Igor Gaspar) · 2024-02 · test
- Prusament PETG V0 Technical Datasheet Prusa Polymers · 2026-08 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Eastman Spectar copolyester — Chemical resistance (unstressed bars, 1 year at 23 °C) Eastman Chemical Company · 2026-08 · tds
- Elastollan — Chemical properties: swelling and chemical resistance BASF · 2026-08 · tds
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc