Filament comparison
PCTG vs PPS
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | PCTGPETG | PPSHIGHTEMP |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $34.99/kg median; $14.00–$50.67/kg across 5 dated product listings | $116.97/kg median; $84.00–$200.00/kg across 3 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Poly(cyclohexylenedimethylene terephthalate) glycol — a copolyester with a higher cyclohexanedimethanol content than PETG[1][2] | Polyphenylene sulfide — a semi-crystalline high-temperature polymer[3][4] |
| Densityg/cm³ | 1.23 (Extrudr, ASTM D792; 3DXTech, ISO 1183)[2][5] | 1.28 (ISO 1183, 3DXTech) and 1.33 (ISO 1183, Spectrum PPS AM230)[3][6] |
| Typical priceUSD/kg | 1 kg spools cluster near 34[7][5][8] | 1 kg-equivalent spools span 84–200; the middle of the market is about 117[9][10][11] |
| Price range across brandsUSD/kg | 14–51 across brands; CHCKX 14 in a 10-roll bundle, Push Plastic 30, Proto-pasta 35 at 1 kg, 3DXTech 51[7][5][12] | 84-200 across brands and diameters; IEMAI 3D 84 at 1 kg, Spectrum PPS AM230 117 at 750 g, 3DXTech ThermaX PPS 140 at 2.85 mm and 200 at 1.75 mm[9][10][11] |
| Market availability1–5 | Available from several mainstream brands[7][5][8][13] | Niche, a handful of specialist brands[9][10] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 0.5, 0.75, 1, 3 and 5 kg spools[7][8][5] | 1.75 and 2.85 mm; 500 g and 750 g spools[9][10] |
| Typical applications | Transparent covers, guards and impact-loaded parts where PETG cracks[1][2] | Chemical-plant and under-bonnet parts needing solvent resistance above 200 °C[4] |
| Printing Parameters | ||
| Nozzle temperature°C | 250–270 (Spectrum, Extrudr)[1][2] | 335-345 (3DXTech printed-specimen conditions); 300-330 (Spectrum)[3][6] |
| Bed temperature°C | 60–100 (Spectrum)[1] | 110-130 (3DXTech); 100-120 (Spectrum)[3][6] |
| Enclosure / chamber requirement1–5 | Open frame is fine — Spectrum and Extrudr both say a closed chamber is not necessary, Extrudr adds it helps on larger parts[1][2] | Actively heated chamber required[14][15] |
| Recommended chamber temperature°C | Not documented | 60-80 actively heated (Spectrum PPS AM230)[6] |
| Part cooling fan | Up to 100 % (Spectrum); 20–50 % (Extrudr)[1][2] | Not documented |
| Bed surface & adhesion aid | Textured PEI, satin or powder-coated sheets; on smooth PEI a glue stick acts as a release agent[16][17] | Adhesive required — Spectrum specifies Magigoo Pro HT[6] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | 1.6–16 at the 20–200 mm/s Extrudr rates the material for, on a 0.4 mm nozzle at 0.2 mm layer[2][18] | Not documented |
| Bed-adhesion difficulty1–5 | Needs the right surface or a thin adhesive — the problem is releasing the part, not sticking it[16][17] | Not documented |
| Stringing / oozing tendency1–5 | Moderate — retraction tuning needed; Polymaker names stringing as PETG's common quirk[17] | Not documented |
| Shrinkage% | 0.2–0.5 (Extrudr, ASTM D955)[2] | Not documented |
| Overall printing difficulty1–5 | Easy — minor profile tuning[1][2] | Expert / industrial hardware only[14][15] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely — Extrudr explicitly states no hardened nozzle is needed[2] | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[14] |
| Abrasiveness1–5 | Non-abrasive[2] | Non-abrasive when unfilled[3] |
| Nozzle clog risk1–5 | Low — 3DXTech lists no special nozzle concerns and no minimum layer height for PCTG, only a 65 °C pre-dry[19] | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 110 °C pre-dry before every print[20] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[21] | Not documented |
| Hotend requirement | No special hot-end required[21] | Not documented |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Moderate (0.3–0.8 %) — the copolyester matrix reaches 0.40 % saturated at 25 °C / 55 % RH and 3DXTech specifies a 65 °C, 4 h pre-dry[16][19] | Negligible (<0.1 % EMC) — Polymaker states minimal water absorption at 0.05 %[4] |
| Equilibrium moisture content at ~50 % RH% | Not documented | 0.01 in 24 h on extruded stock (ASTM D570) — effectively non-absorbing[22] |
| Drying temperature & time | Not documented | At least 3 h at 90 °C in hot dry air if the filament has taken up moisture (Spectrum)[6] |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface[23] | Not documented |
| Effect of moisture on strength | Polymaker groups PETG with nylon, PVA and TPU as highly hygroscopic; no dry-versus-conditioned strength figures are published for this grade and the loss shows as bubbling and poor layer adhesion[23] | Little to measure — equilibrium uptake is 0.05 %; 3DXTech still specifies a 110 °C, 4 h pre-dry before printing[4][20] |
| Storage requirement | Sealed with desiccant; Polymaker groups PETG with the highly hygroscopic materials[23][17] | Not documented |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 43–44 at yield and 45–46 at break (ISO 527, injection-moulded resin data from Spectrum and Extrudr); 48 on My Tech Fun printed bars[1][2][24] | 50 at break (printed XY, ISO 527, 3DXTech); 65 at break injection-moulded (ISO 527, Spectrum); 94 at yield on extruded stock (ASTM D638)[3][6][22] |
| Young's modulusMPa | Not documented | 2650 (printed XY, ISO 527, 3DXTech); 3650 injection-moulded (ISO 527, Spectrum); 5769 on extruded stock (ASTM D638)[3][6][22] |
| Elongation at break% | 215–220 at break on moulded specimens (ISO 527); 4.3–4.4 at yield[1][2] | 18 at break (printed XY, ISO 527, 3DXTech) against 2.0 injection-moulded (Spectrum) and 2.5 on extruded stock — the suppliers disagree by nearly an order of magnitude[3][6][22] |
| Flexural strengthMPa | Not documented | 52 (printed XY, ISO 178, 3DXTech); 141 on extruded stock (ASTM D790)[3][22] |
| Flexural modulusMPa | Not documented | 2540 (printed XY, ISO 178)[3] |
| Charpy impact, notchedkJ/m² | 93–94 notched Izod at 23 °C on moulded specimens (ISO 180); 3DXTech quotes 8 by ISO 180/A[1][2][5] | 1.3 notched injection-moulded (ISO 179-1eA, Spectrum); unnotched 18[6] |
| Other impact data | Izod 4.14 kJ/m² on My Tech Fun printed bars, against 3.37 for PETG on the same rig[24] | Izod notched 33 J/m on extruded PPS stock, converted from 0.62 ft-lb/in (ASTM D256)[22] |
| Layer adhesion / Z tensileMPa | 21.6 on My Tech Fun 4×4 mm printed bars, against 32.9 for PETG[24] | Not documented |
| Brittleness1–5 | Tough — absorbs impact, yields before breaking[1][2] | Moderate[3] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | 69 Shore D measured by My Tech Fun, against 72 for PETG[24] | Rockwell 105 (and R124) on extruded PPS stock (ASTM D785)[22] |
| Creep resistance / sustained load1–5 | Below average — a 12 mm bar sagged to 19.4 mm over 5 days at 1.25 kg, slightly worse than PETG's 18.2[24] | Excellent — holds load for years. Ensinger lists high creep resistance as a headline property of extruded PPS stock, and Spectrum states that rigidity, strength and creep resistance are unchanged under continuous load at high temperature[22][6] |
| Fatigue / repeated-flex resistance1–5 | Good — 215 % elongation at break and 94 kJ/m² notched Izod on moulded specimens (Extrudr, Spectrum)[1][2] | Not documented |
| Elasticity / flexibility1–5 | Slightly flexible in thin sections[24] | Rigid[3] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | Not documented | 90 (printed XY, ISO 75 at 0.45 MPa, 3DXTech); 129 injection-moulded (ISO 75, Spectrum); 204 on extruded stock (ASTM D648 at 66 psi)[3][6][22] |
| HDT at 1.8 MPa°C | Not documented | 107 injection-moulded (ISO 75 at 1.81 MPa, Spectrum); 104 on extruded stock (ASTM D648 at 264 psi)[6][22] |
| Glass transition (Tg)°C | 78 (3DXTech, DSC)[5] | Not documented |
| Melting point / Vicat°C | Amorphous — no melting point; Vicat 88 (Spectrum, Extrudr)[1][2] | 283 melting (ISO 11357, 3DXTech) and 280 on extruded stock; Vicat softening 236 at 50 N injection-moulded (ISO 306, Spectrum)[3][6][22] |
| Continuous service temperature°C | 68 — loaded bars begin to move at this temperature, against 65 for PETG[24] | 170 long-term service on extruded PPS stock, converted from 338 °F[22] |
| Thermal expansion (CTE)µm/m·K | Not documented | 59.4 (extruded PPS stock, 22-60 °C, ASTM D696; source states 3.3e-5 in/in/°F)[22] |
| Flammability / UL 94 | Flammable; no UL 94 rating published for standard grades[25] | UL 94 V-0 at 1.5 mm, rated on the base resin[3] |
| Environment & Chemical | ||
| Chemical resistance | Withstands acids, alkalis, oils and UV exposure[17] | Outstanding — PPS resists essentially all solvents below 200 °C[4] |
| Water / humidity resistance in service1–5 | Good — minor absorption; Spectrum describes the polymer as hydrophobic[1] | Excellent — essentially unaffected; extruded stock takes up 0.01 % water in 24 h[22] |
| Food contact | Not certified for food contact as filament[17] | Not documented |
| Biodegradability / compostability | Not biodegradable[17] | Not documented |
| Recyclability | Not accepted in household plastic collection[17] | Not documented |
| Electrical & ESD properties | Surface resistance above 10¹³ ohm/sq — insulating (3DXTech, ASTM D257)[5] | Not documented |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised[26] | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[26] |
| Ventilation / filtration requirement1–5 | Open a window / occasional ventilation[26] | Ventilated room or enclosure recommended[26] |
| Post-Processing | ||
| Sanding & machining | Sands poorly — the material is tough and gums rather than powders[21] | Not documented |
| Gluing & solvent welding | Cyanoacrylate; no common solvent welds PETG cleanly[21] | Not documented |
| Vapour / chemical smoothing | No practical vapour smoothing[21] | Not documented |
| Support material pairing | Prints its own supports; Polymaker rates PolyDissolve S1 for PETG[21] | Not documented |
| Dimensional accuracy & detail | Optical clarity is the selling point; Extrudr recommends a layer height at most 50 % of nozzle diameter[2] | Not documented |
| Solvents & Solubility | ||
| Soluble in | No common workshop solvent; Eastman's CHDM copolyester data shows 1,2-dichloroethane destroying it within a week.[27] | None — PPS does not dissolve in any known solvent below 200 °C.[28][29] |
| Softened or crazed by | Acetone, ethyl acetate, toluene and DMF swell and soften the copolyester; methanol crazes it (Eastman, 1 y at 23 °C).[27] | Nothing at 23 °C; Ensinger rates it only conditionally resistant to benzene, dichloromethane, toluene and pyridine.[29] |
| Solvent welding & smoothing agent | Dichloromethane brushed on is the only agent that smooths PETG — a controlled carcinogen, not workshop stock.[30] | None — no solvent welds or smooths PPS.[28] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- Spectrum Premium PCTG Technical Data Sheet Spectrum Filaments · 2026-08 · tds
- Extrudr PCTG technical data Extrudr · 2026-08 · tds
- ThermaX PPS Technical Data Sheet v3 3DXTech · 2026-08 · tds
- PPS — material basics Polymaker Wiki · 2026-08 · doc
- MAX-G PCTG Technical Data Sheet 3DXTech · 2026-08 · tds
- Spectrum PPS AM230 Technical Data Sheet Spectrum Filaments · 2022-04 · tds
- Push Plastic product catalogue Push Plastic · 2026-08 · vendor
- Proto-pasta product catalogue Proto-pasta · 2026-08 · vendor
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Spectrum PPS AM230 Natural, 1.75 mm / 750 g 3DJAKE · 2026-08 · vendor
- IEMAI 3D PPS 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- CHCKX 10KG Multicolor PCTG Filament bundle CHCKX (Amazon US) · 2026-08 · vendor
- Atomic Filament product catalogue Atomic Filament · 2026-08 · vendor
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- Prusament PETG Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
- PETG — material basics Polymaker Wiki · 2026-08 · doc
- Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
- MAX-G PCTG — product page (print recommendations) 3DXTech · 2026-08 · doc
- THERMAX PPS — product page (print recommendations) 3DXTech · 2026-08 · doc
- PET and PETG — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- TECATRON natural (PPS) — stock shape properties Ensinger · 2026-08 · tds
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- PCTG vs PETG comparison — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- Prusament PETG V0 Technical Datasheet Prusa Polymers · 2026-08 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Eastman Spectar copolyester — Chemical resistance (unstressed bars, 1 year at 23 °C) Eastman Chemical Company · 2026-08 · tds
- PPS (Polyphenylene sulfide) — Knowledge Base Prusa Research · 2026-08 · doc
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc