Filament comparison
PCTG vs PEI 1010
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | PCTGPETG | PEI (ULTEM 1010)HIGHTEMP |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $34.99/kg median; $14.00–$50.67/kg across 5 dated product listings | $281.22/kg median; $195.00–$698.00/kg across 6 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Poly(cyclohexylenedimethylene terephthalate) glycol — a copolyester with a higher cyclohexanedimethanol content than PETG[1][2] | Polyetherimide, ULTEM 1010 grade — the higher-temperature, food- and medical-contact PEI[3][4] |
| Densityg/cm³ | 1.23 (Extrudr, ASTM D792; 3DXTech, ISO 1183)[2][5] | 1.27 (ISO 1183, 3DXTech and Prusament); 1.29 specific gravity on moulded plaques (ASTM D792, Stratasys)[3][4][6] |
| Typical priceUSD/kg | 1 kg spools cluster near 34[7][5][8] | 1 kg-equivalent spools span 195–698; the middle of the market is about 270[9][10][11][12][13] |
| Price range across brandsUSD/kg | 14–51 across brands; CHCKX 14 in a 10-roll bundle, Push Plastic 30, Proto-pasta 35 at 1 kg, 3DXTech 51[7][5][14] | 195-698 across brands and grades; 3DXTech ThermaX PEI 1010 195 at 2 kg, IEMAI 3D 223 at 1 kg, 3D4Makers 270 at 2 kg, Prusament 292 at 500 g, Kimya 347 at 500 g, 3DXTech ESD-PEI 1010 698 at 500 g[9][10][11][12][13] |
| Market availability1–5 | Available from several mainstream brands[7][5][8][15] | Niche, a handful of specialist brands[9][10][11][12] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 0.5, 0.75, 1, 3 and 5 kg spools[7][8][5] | 1.75 and 2.85 mm; 200 g to 2 kg spools, plus Stratasys canisters[9][12][6] |
| Typical applications | Transparent covers, guards and impact-loaded parts where PETG cracks[1][2] | Autoclavable tooling, food-contact fixtures and parts that must hold load near 200 °C[4] |
| Printing Parameters | ||
| Nozzle temperature°C | 250–270 (Spectrum, Extrudr)[1][2] | 410 ± 10 (Prusament) — the hottest nozzle in the dataset[4] |
| Bed temperature°C | 60–100 (Spectrum)[1] | 140–160 (Prusament); 130–140 (3DXTech)[4][3] |
| Enclosure / chamber requirement1–5 | Open frame is fine — Spectrum and Extrudr both say a closed chamber is not necessary, Extrudr adds it helps on larger parts[1][2] | Actively heated chamber required — Prusa specifies 90 °C[4] |
| Recommended chamber temperature°C | Not documented | 90 (Prusament)[4] |
| Part cooling fan | Up to 100 % (Spectrum); 20–50 % (Extrudr)[1][2] | Not documented |
| Bed surface & adhesion aid | Textured PEI, satin or powder-coated sheets; on smooth PEI a glue stick acts as a release agent[16][17] | PA nylon sheet or powder-coated sheet with high-temperature glue (Prusament)[4] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | 1.6–16 at the 20–200 mm/s Extrudr rates the material for, on a 0.4 mm nozzle at 0.2 mm layer[2][18] | Not documented |
| Warping tendency1–5 | Not documented | Severe — heated chamber needed[4] |
| Bed-adhesion difficulty1–5 | Needs the right surface or a thin adhesive — the problem is releasing the part, not sticking it[16][17] | Not documented |
| Stringing / oozing tendency1–5 | Moderate — retraction tuning needed; Polymaker names stringing as PETG's common quirk[17] | Not documented |
| Shrinkage% | 0.2–0.5 (Extrudr, ASTM D955)[2] | Not documented |
| Overall printing difficulty1–5 | Easy — minor profile tuning[1][2] | Expert / industrial hardware only[4][19] |
| Extruder requirement | Not documented | A hot end rated to 420 °C, a heated chamber and a high-temperature bed; Prusa dries the filament at 150 °C for 6–8 h before printing[4] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely — Extrudr explicitly states no hardened nozzle is needed[2] | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[4] |
| Abrasiveness1–5 | Non-abrasive[2] | Non-abrasive when unfilled[3] |
| Nozzle clog risk1–5 | Low — 3DXTech lists no special nozzle concerns and no minimum layer height for PCTG, only a 65 °C pre-dry[20] | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 150 °C pre-dry before every print[21] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[22] | Not documented |
| Hotend requirement | No special hot-end required[22] | Not documented |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Moderate (0.3–0.8 %) — the copolyester matrix reaches 0.40 % saturated at 25 °C / 55 % RH and 3DXTech specifies a 65 °C, 4 h pre-dry[16][20] | Not documented |
| Equilibrium moisture content at ~50 % RH% | Not documented | 0.4 in 24 h and 0.7 in 7 days at 24 °C and 22 % RH (Prusament)[4] |
| Drying temperature & time | Not documented | 150 °C for 6–8 h (Prusament) — the hottest drying schedule in the dataset[4] |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface[23] | Not documented |
| Effect of moisture on strength | Polymaker groups PETG with nylon, PVA and TPU as highly hygroscopic; no dry-versus-conditioned strength figures are published for this grade and the loss shows as bubbling and poor layer adhesion[23] | No dry-versus-conditioned figures are published; 3DXTech mandates a 150 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[21] |
| Storage requirement | Sealed with desiccant; Polymaker groups PETG with the highly hygroscopic materials[23][17] | Not documented |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 43–44 at yield and 45–46 at break (ISO 527, injection-moulded resin data from Spectrum and Extrudr); 48 on My Tech Fun printed bars[1][2][24] | 79-95 printed in plane: Stratasys 79.2 (F900 T14) to 91.6 (F3300 N500) at break in XZ, ASTM D638; Prusament 95 +/- 3.5 at yield printed horizontal, ISO 527-1; 3DXTech quotes 56 (ISO 527)[6][4][3] |
| Young's modulusMPa | Not documented | 2300-3040 printed in plane: Prusament 2300 +/- 100 horizontal (ISO 527-1), Stratasys 2920-3040 in XZ (ASTM D638); 3DXTech quotes 2500[6][4][3] |
| Elongation at break% | 215–220 at break on moulded specimens (ISO 527); 4.3–4.4 at yield[1][2] | 4.0-4.1 at break in XZ (ASTM D638, Stratasys); Prusament gives 6.6 +/- 0.7 at yield printed horizontal (ISO 527-1); 3DXTech quotes 3[6][4][3] |
| Flexural strengthMPa | Not documented | 128 at 5 % strain (F900 T14) and 144 at break (F3300) printed XZ, ASTM D790; Prusament 98 +/- 6.5 horizontal and 138 +/- 5.3 vertical (ISO 178); 3DXTech quotes 110[6][4][3] |
| Flexural modulusMPa | Not documented | 2910-3260 printed XZ (ASTM D790, Stratasys); Prusament 2300 horizontal and 2700 vertical (ISO 178); 3DXTech quotes 2510[6][4][3] |
| Charpy impact, notchedkJ/m² | 93–94 notched Izod at 23 °C on moulded specimens (ISO 180); 3DXTech quotes 8 by ISO 180/A[1][2][5] | 3.4 ± 0.9 printed horizontal and 3.6 ± 0.4 printed vertical, ISO 179-1 notched (Prusament)[4] |
| Other impact data | Izod 4.14 kJ/m² on My Tech Fun printed bars, against 3.37 for PETG on the same rig[24] | Izod notched 26.6-36.3 J/m XZ against 21.7-27.2 J/m ZX; unnotched 260-406 J/m XZ against 68-116 J/m ZX (printed, ASTM D256/D4812, Stratasys). Charpy unnotched 19.7 +/- 4.3 horizontal and 39 +/- 10 vertical (Prusament, ISO 179-1)[6][4] |
| Layer adhesion / Z tensileMPa | 21.6 on My Tech Fun 4×4 mm printed bars, against 32.9 for PETG[24] | 28-37 at break (printed ZX, ASTM D638, Stratasys F900 and F3300) against 72 +/- 5 at yield printed vertical (ISO 527-1, Prusament on the Pro HT90 with a 0.6 mm nozzle and 90 °C chamber) — a fourfold spread driven by chamber temperature and bead size[6][4] |
| Brittleness1–5 | Tough — absorbs impact, yields before breaking[1][2] | Brittle — snaps with little warning; notched Charpy only 3.4 kJ/m²[4] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | 69 Shore D measured by My Tech Fun, against 72 for PETG[24] | Shore D 83.5 (Prusa Polymers method); Rockwell M110 / R126 on extruded PEI stock (ASTM D785)[4][25] |
| Creep resistance / sustained load1–5 | Below average — a 12 mm bar sagged to 19.4 mm over 5 days at 1.25 kg, slightly worse than PETG's 18.2[24] | Excellent — holds load for years. Printed coupons hold 215 °C heat deflection at 1.8 MPa (ASTM D648) and extruded PEI stock is rated 170 °C long-term service[6][25] |
| Fatigue / repeated-flex resistance1–5 | Good — 215 % elongation at break and 94 kJ/m² notched Izod on moulded specimens (Extrudr, Spectrum)[1][2] | Not documented |
| Elasticity / flexibility1–5 | Slightly flexible in thin sections[24] | Rigid[4] |
| Z strength as % of XY% | Not documented | 36-40 (Stratasys ZX against XZ tensile at break, ASTM D638) against 76 (Prusament vertical against horizontal tensile yield, ISO 527-1)[6][4] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | Not documented | 207 (Prusament, ISO 75 at 0.45 MPa) to 217 (printed XY 216.9 and XZ 217.1, ASTM D648 Method B at 66 psi, Stratasys); 3DXTech quotes 208[4][6][3] |
| HDT at 1.8 MPa°C | Not documented | 194 (Prusament, ISO 75 at 1.8 MPa) to 215 (printed XY 215.1 and XZ 214.5, ASTM D648 Method B at 264 psi, Stratasys) — the highest heat deflection in the dataset[4][6] |
| Glass transition (Tg)°C | 78 (3DXTech, DSC)[5] | 209 (moulded plaque, ASTM D7426 inflection point, Stratasys); 217 (DSC, 3DXTech)[6][3] |
| Melting point / Vicat°C | Amorphous — no melting point; Vicat 88 (Spectrum, Extrudr)[1][2] | Not documented |
| Continuous service temperature°C | 68 — loaded bars begin to move at this temperature, against 65 for PETG[24] | 170 long-term service on extruded PEI stock, converted from 338 °F; 200 short term[25] |
| Thermal expansion (CTE)µm/m·K | Not documented | 36.1 (printed XY, -50 to 60 °C, ASTM E831), falling to 29.8 over 60-205 °C; ZX gives 32.5 over -50 to 110 °C and 16.2 over 110-165 °C[6] |
| Flammability / UL 94 | Flammable; no UL 94 rating published for standard grades[26] | UL 94 V-0 at 1.5 mm, rated on the base resin[3] |
| Environment & Chemical | ||
| Chemical resistance | Withstands acids, alkalis, oils and UV exposure[17] | Not documented |
| Water / humidity resistance in service1–5 | Good — minor absorption; Spectrum describes the polymer as hydrophobic[1] | Not documented |
| Food contact | Not certified for food contact as filament[17] | Not documented |
| Biodegradability / compostability | Not biodegradable[17] | Not documented |
| Recyclability | Not accepted in household plastic collection[17] | Not documented |
| Electrical & ESD properties | Surface resistance above 10¹³ ohm/sq — insulating (3DXTech, ASTM D257)[5] | Not documented |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised[27] | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[27] |
| Ventilation / filtration requirement1–5 | Open a window / occasional ventilation[27] | Ventilated room or enclosure recommended[27] |
| Post-Processing | ||
| Sanding & machining | Sands poorly — the material is tough and gums rather than powders[22] | Not documented |
| Gluing & solvent welding | Cyanoacrylate; no common solvent welds PETG cleanly[22] | Not documented |
| Vapour / chemical smoothing | No practical vapour smoothing[22] | Not documented |
| Support material pairing | Prints its own supports; Polymaker rates PolyDissolve S1 for PETG[22] | Not documented |
| Dimensional accuracy & detail | Optical clarity is the selling point; Extrudr recommends a layer height at most 50 % of nozzle diameter[2] | Not documented |
| Solvents & Solubility | ||
| Soluble in | No common workshop solvent; Eastman's CHDM copolyester data shows 1,2-dichloroethane destroying it within a week.[28] | Chlorinated hydrocarbons — dichloromethane and chloroform — are solvents for polyetherimide. Laboratory reagents.[29][30] |
| Softened or crazed by | Acetone, ethyl acetate, toluene and DMF swell and soften the copolyester; methanol crazes it (Eastman, 1 y at 23 °C).[28] | Acetone, MEK, benzene, toluene and butyl acetate craze or stress-crack it; alcohols, fuels and dilute acids do not.[30][29] |
| Solvent welding & smoothing agent | Dichloromethane brushed on is the only agent that smooths PETG — a controlled carcinogen, not workshop stock.[31] | Dichloromethane is the only welding route, and it is a controlled carcinogen rather than a workshop material.[29][30] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- Spectrum Premium PCTG Technical Data Sheet Spectrum Filaments · 2026-08 · tds
- Extrudr PCTG technical data Extrudr · 2026-08 · tds
- ThermaX PEI 1010 Technical Data Sheet v4 3DXTech · 2026-08 · tds
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- MAX-G PCTG Technical Data Sheet 3DXTech · 2026-08 · tds
- ULTEM 1010 Resin — FDM Material Data Sheet Stratasys · 2026-06 · tds
- Push Plastic product catalogue Push Plastic · 2026-08 · vendor
- Proto-pasta product catalogue Proto-pasta · 2026-08 · vendor
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Kimya PEI-1010 Amber Yellow 1.75 mm 500 g igo3d · 2026-08 · vendor
- Prusa Prusament PEI 1010 Natural (NFC), 1.75 mm / 500 g 3DJAKE · 2026-08 · vendor
- 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
- IEMAI 3D PEI 1010 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- CHCKX 10KG Multicolor PCTG Filament bundle CHCKX (Amazon US) · 2026-08 · vendor
- Atomic Filament product catalogue Atomic Filament · 2026-08 · vendor
- Prusament PETG Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
- PETG — material basics Polymaker Wiki · 2026-08 · doc
- Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- MAX-G PCTG — product page (print recommendations) 3DXTech · 2026-08 · doc
- THERMAX PEI 1010 — product page (print recommendations) 3DXTech · 2026-08 · doc
- PET and PETG — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- PCTG vs PETG comparison — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- TECAPEI natural (PEI) — stock shape properties Ensinger · 2026-08 · tds
- Prusament PETG V0 Technical Datasheet Prusa Polymers · 2026-08 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Eastman Spectar copolyester — Chemical resistance (unstressed bars, 1 year at 23 °C) Eastman Chemical Company · 2026-08 · tds
- Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc