Filament comparison
PC-GF vs PSU
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | Glass-fibre PC (PC-GF)PC | PSUHIGHTEMP |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $71.27/kg median; $71.27–$71.27/kg across 1 dated product listings | $168.00/kg median; $168.00–$168.00/kg across 1 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Polycarbonate reinforced with 30 wt% short glass fibre[1] | Polysulfone — the lowest-temperature and cheapest of the sulfone family[2] |
| Densityg/cm³ | 1.17 (measured on a 100 % infill printed part, ISO 1183-A)[1] | 1.24 (ISO 1183)[2] |
| Typical priceUSD/kg | 1 kg spools cluster near 71[3] | 1 kg-equivalent spools cluster near 250[4] |
| Price range across brandsUSD/kg | 71 — BASF Ultrafuse PC GF30 at igo3d is the only priced listing found; Owens Corning sells XSTRAND GF30-PC in 500 g and 1 kg[3][1] | 168-250 across formats; 250 g spool $42 (168/kg), 500 g $125 (250/kg) — 3DXTech is the only filament supplier found[4] |
| Market availability1–5 | Niche, a handful of specialist brands — neither Polymaker's nor 3DXTech's polycarbonate range contains a glass-fibre grade, but BASF Forward AM and Owens Corning both sell one through European retail[3][1][5][4] | Special order, 1–2 makers worldwide[4] |
| Spool sizes & diameters | 1.75 and 2.85 mm at +/- 0.05 mm; 500 g and 1 kg net spools[1] | 1.75 mm; 250 g and 500 g spools[4] |
| Typical applications | Functional prototyping for mechanical engineering, electronics and automotive[1] | Transparent high-temperature housings, medical trays and hot-water fittings[2] |
| Diameter tolerance± mm | +/- 0.05 (Owens Corning XSTRAND)[1] | Not documented |
| Printing Parameters | ||
| Nozzle temperature°C | 280-330 (Owens Corning XSTRAND GF30-PC)[1] | Not documented |
| Bed temperature°C | 80-110 (Owens Corning XSTRAND GF30-PC)[1] | 120–140 (3DXTech)[2] |
| Enclosure / chamber requirement1–5 | Enclosure required (passive) — as for unfilled PC[6][7] | Actively heated chamber required[8][9] |
| Bed surface & adhesion aid | Perforated plate, DimaFix or Magigoo PC glue (Owens Corning)[1] | Not documented |
| Overall printing difficulty1–5 | Not documented | Expert / industrial hardware only[8][9] |
| Extruder requirement | Owens Corning specifies a nozzle above 0.4 mm and hardened steel nozzles and drive wheels[1] | Not documented |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Hardened steel required — Owens Corning states glass reinforcement shortens brass nozzle and drive-wheel life[1] | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[8] |
| Abrasiveness1–5 | Highly abrasive — 30 wt% glass fibre[1] | Non-abrasive when unfilled[2] |
| Nozzle clog risk1–5 | High — jams from moisture, heat creep or particles; PC already absorbs water from the air and Prusa lists glass-filled composites as a higher clogging risk[10][11] | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[12] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Negligible (<0.1 % EMC) — Owens Corning measures below 0.1 % at 23 °C and 50 % RH (ISO 62)[1] | Not documented |
| Equilibrium moisture content at ~50 % RH% | Below 0.1 at 23 °C and 50 % RH, and below 0.1 at saturation (ISO 62)[1] | 0.30 in 24 h on extruded stock (ASTM D570)[13] |
| Effect of moisture on strength | No dry-versus-conditioned figures are published. Polymaker calls PC highly hygroscopic; absorbed water flashes to steam and shows as bubbling and poor layer adhesion[14][15] | No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[12] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 65 at break (printed, ISO 527 at 1 mm/min)[1] | 52 (printed XY, ISO 527, 3DXTech); 81 at break on extruded stock (ASTM D638)[2][13] |
| Young's modulusMPa | 5400 (printed, ISO 527 at 1 mm/min)[1] | 2100 (printed XY, ISO 527)[2] |
| Elongation at break% | 2.5 at break (printed, ISO 527 at 1 mm/min)[1] | 8 (printed XY, ISO 527) against 50 on extruded stock — nearly three times PPSU's printed 3 %[2][16][13] |
| Flexural strengthMPa | 113 at yield (printed, ISO 178 at 2 mm/min)[1] | 87 (printed XY, ISO 178)[2] |
| Flexural modulusMPa | 5500 (printed, ISO 178 at 2 mm/min)[1] | 2050 (printed XY, ISO 178)[2] |
| Other impact data | Not documented | Izod notched 69 J/m on extruded PSU stock, converted from 1.3 ft-lb/in (ASTM D256)[13] |
| Brittleness1–5 | Brittle — snaps with little warning; 2.5 % elongation at break[1] | Moderate[2] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Rockwell 70 (118) — the source does not name the scales and Shore D 79 on extruded unfilled PC stock (ASTM D785, D2240); no figure is published for a glass-fibre grade[17] | Rockwell M120 on extruded PSU stock (ASTM D785)[13] |
| Creep resistance / sustained load1–5 | Excellent — holds load for years. Room-temperature tensile creep of moulded unfilled PC ran unbroken at 41 MPa until the test was stopped, and 30 wt% glass raises the tensile modulus from about 2.3 to 5.4 GPa[18][1] | Good. Ensinger lists high creep resistance as a headline property of extruded PSU stock, which is rated to 173 °C heat deflection at 1.8 MPa[13] |
| Elasticity / flexibility1–5 | Rigid[1] | Rigid[2] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | Not documented | 172 (printed XY, ISO 75 at 0.45 MPa, 3DXTech); 181 on extruded stock, converted from 358 °F at 66 psi[2][13] |
| HDT at 1.8 MPa°C | 137 (printed, ISO 75 Method A at 1.8 MPa)[1] | 174 on extruded PSU stock, converted from 345 °F at 264 psi (ASTM D648)[13] |
| Glass transition (Tg)°C | 145 (DSC, ISO 11357)[1] | 187 (DSC, 3DXTech) and 185 on extruded stock (ASTM D3418), against 230 for PPSU[2][16][13] |
| Melting point / Vicat°C | 270 stated as melting point (ISO 11357) — unusual for an amorphous polymer, but this is the published figure[1] | Not documented |
| Continuous service temperature°C | Not documented | 141 long-term service on extruded PSU stock, converted from 285 °F[13] |
| Thermal expansion (CTE)µm/m·K | 26.2 in XY and 77.4 in Z (printed, ISO 11359-2) — a threefold anisotropy, and the lowest in-plane expansion of any polycarbonate here[1] | 55.8 (extruded PSU stock, ASTM D696; source states 3.1e-5 in/in/°F)[13] |
| Flammability / UL 94 | UL 94 V-0 verified (Owens Corning)[1] | UL 94 V-0 on extruded PSU stock[13] |
| Environment & Chemical | ||
| UV resistance1–5 | Good — years with some colour shift. Owens Corning lists UV resistance as a product benefit but publishes no exposure data[1] | Not documented |
| Water / humidity resistance in service1–5 | Excellent — essentially unaffected; below 0.1 % water at saturation (ISO 62)[1] | Not documented |
| Electrical & ESD properties | Electrically insulating (Owens Corning)[1] | Surface resistance above 10¹³ ohm/sq — an insulator (IEC 60093)[2] |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised[19] | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[19] |
| Ultrafine-particle emission rateparticles/min | ≈4 × 10¹⁰ median — the highest ultrafine-particle rate of the nine filaments in the chamber study, above every ABS tested[19] | Not documented |
| Ventilation / filtration requirement1–5 | Ventilated room or enclosure recommended[19][7] | Ventilated room or enclosure recommended[19] |
| Dust & fibre handling hazard | Owens Corning warns that the glass reinforcement is abrasive when melted and advises sufficient ventilation and avoiding extrusion fumes[1] | Not documented |
| Post-Processing | ||
| Dimensional accuracy & detail | High dimensional stability is the headline benefit; the 26.2 um/m*K in-plane CTE is a third of unfilled PC's[1] | Not documented |
| Solvents & Solubility | ||
| Soluble in | Dichloromethane and chloroform dissolve the matrix and leave the fibre; DMF and dioxane do the same (Covestro).[20] | Chlorinated hydrocarbons — dichloromethane, chloroform — dissolve polysulfone; ketones and esters attack it as well.[21][22] |
| Softened or crazed by | Methanol, butyl acetate, ether, 1 % NaOH and phthalate plasticisers stress-crack it; acetone, MEK and xylene swell it.[20] | Acetone, MEK, ethyl acetate, benzene and toluene craze or stress-crack it; methanol and isopropanol only marginally.[22][21] |
| Solvent welding & smoothing agent | Dichloromethane cement welds the resin, but the fibre keeps the joint from flowing closed. Controlled carcinogen.[23] | Dichloromethane cement welds PSU and NMP softens residual resin. Both are laboratory reagents.[21] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- XSTRAND GF30-PC Data Sheet Owens Corning · 2019-04 · tds
- ThermaX PSU Technical Data Sheet v3 3DXTech · 2026-08 · tds
- BASF Ultrafuse PC GF30 Black 2.85 mm 1.000 g igo3d · 2026-08 · vendor
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Polymaker product catalogue Polymaker · 2026-08 · vendor
- PolyLite PC Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- Composite materials filled with carbon, kevlar or glass Prusa Knowledge Base · 2026-08 · doc
- Polycarbonate — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- THERMAX PSU — product page (print recommendations) 3DXTech · 2026-08 · doc
- TECASON S natural (PSU) — stock shape properties Ensinger · 2026-08 · tds
- PC — material basics Polymaker Wiki · 2026-08 · doc
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- ThermaX PPSU Technical Data Sheet v3 3DXTech · 2026-08 · tds
- TECANAT natural (PC) — stock shape properties Ensinger · 2026-08 · tds
- Experimental data for creep and dynamic mechanical properties of polycarbonate and polycarbonate/ABS Data in Brief 42:108264 · 2022-06 · paper
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Makrolon — The chemical resistance (Makrolon 2800, 6 days at 23 °C and 50 °C) Covestro · 2016-12 · tds
- Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- Weld-On 3 Acrylic Plastic Cement — technical data sheet (shipped as dichloromethane) IPS Corporation · 2002-07 · tds