Filament comparison
PC-FR vs PVB
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | Flame-retardant PC (PC-FR)PC | PVBSPECIALTY |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $87.50/kg median; $54.99–$224.00/kg across 4 dated product listings | $66.65/kg median; $49.32–$79.98/kg across 3 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Flame-retardant polycarbonate. Polymaker builds its grade on Covestro's Makrolon family and rates it UL 94 V-0[1][2] | Polyvinyl butyral — a printable thermoplastic whose surface can be smoothed with isopropyl alcohol instead of a hot solvent[3] |
| Densityg/cm³ | 1.18 (Bambu Lab) and 1.2 (Polymaker), ISO 1183[2][1] | 1.10 (Polymaker PolySmooth, ISO 1183); Prusament PVB 1.10[3][4] |
| Typical priceUSD/kg | 1 kg-equivalent spools span 55–224; the two mainstream 1 kg grades are 55 and the industrial grades 120–224[2][5] | 1 kg-equivalent spools cluster near 80[5][6] |
| Price range across brandsUSD/kg | 55–224 across brands; Bambu Lab and Polymaker 55, 3DXTech FR PC/ABS 120, 3DXLABS FR-PC 224[2][5][7] | 49–102 across brands; Polymaker PolySmooth 49 at 750 g, Prusament PVB 80–102 at 500 g[5][6] |
| Market availability1–5 | Available from several mainstream brands[2][5][7] | Available from several mainstream brands[5][6] |
| Spool sizes & diameters | 1.75 mm; 0.75 and 1 kg spools[5][7][2] | 1.75 and 2.85 mm; 0.5 and 0.75 kg spools[5][6] |
| Typical applications | Electrical enclosures, transport interiors and battery housings that must meet a flammability rating[1][2] | Display models and light guides where a layer-free surface matters more than strength[3] |
| Diameter tolerance± mm | ±0.03 (Bambu Lab PC FR)[2] | +/- 0.03 (Prusament PVB)[4] |
| Printing Parameters | ||
| Nozzle temperature°C | 260–280 (Bambu Lab); 250–270 (Polymaker)[2][1] | 215 +/- 10 (Prusament PVB)[4] |
| Bed temperature°C | 90–110 (Bambu Lab); 90–105 (Polymaker)[2][1] | 75 +/- 5 (Prusament PVB)[4] |
| Enclosure / chamber requirement1–5 | Enclosure required (passive) — Bambu Lab specifies a 45–60 °C chamber, Polymaker 70–100 °C[2][1] | Open frame is fine[3] |
| Recommended chamber temperature°C | 45–60 (Bambu Lab); 70–100 (Polymaker)[2][1] | Not documented |
| Part cooling fan | 0–60 % (Bambu Lab)[2] | 100 % part cooling (Prusament PVB)[4] |
| Bed surface & adhesion aid | Smooth or textured PEI plate (Bambu Lab)[2] | Smooth PEI sheet or satin sheet; Prusa states a brim is not generally necessary[4] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | 24 at Bambu Lab's 300 mm/s cap on a 0.4 mm nozzle at 0.2 mm layer[2][8] | Not documented |
| Warping tendency1–5 | Severe — heated chamber needed[1][9] | Not documented |
| Bed-adhesion difficulty1–5 | Needs a specific surface plus adhesive[10][11] | Not documented |
| Stringing / oozing tendency1–5 | Moderate — retraction tuning needed; Polymaker flags stringing as a common PC problem[11] | Not documented |
| Overall printing difficulty1–5 | Advanced — enclosure, hardware upgrades, tuning[2][9] | Easy — minor profile tuning; it prints close to PLA[3] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely[9] | Brass fine indefinitely[3] |
| Abrasiveness1–5 | Non-abrasive[1] | Non-abrasive[3] |
| Nozzle clog risk1–5 | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a 6 h pre-dry at 80 °C[12] | Moderate — needs dry filament and a clean nozzle; Prusa calls PVB very prone to absorbing moisture and requires a 60 °C, 4 h dry before every print[13][14] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[10] | Not documented |
| Hotend requirement | All-metal hot end required (Simplify3D)[10] | Not documented |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Low (0.1–0.3 %) — 0.12 % saturated at 25 °C / 55 % RH (Bambu Lab), half that of unfilled Bambu Lab PC[2][15] | Very high (>2 %) — 2.36 % equilibrium water absorption (Polymaker PolySmooth), above every PLA and PETG grade here[3] |
| Equilibrium moisture content at ~50 % RH% | 0.12 saturated at 25 °C / 55 % RH (Bambu Lab)[2] | 2.36 equilibrium water absorption (Polymaker PolySmooth); 2.09 for PolyCast; Prusament PVB takes up 0.18 in 24 h and 0.35 in 7 days at 24 °C and 22 % RH[3][16][4] |
| Drying temperature & time | 75 °C for 6 h (Polymaker)[1] | Maximum 60 °C for 4-8 h depending on how wet the filament is (Prusament PVB)[4] |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface[14] | Not documented |
| Effect of moisture on strength | No dry-versus-conditioned figures are published. Polymaker calls PC highly hygroscopic and requires a 70–80 °C dry for 6–8 h; run wet, the loss shows as surface defects and poor layer adhesion[11][14] | Polymaker publishes no dry-versus-conditioned figures; at 2.36 % equilibrium uptake the material has to be kept dry to print cleanly[3][14] |
| Storage requirement | Airtight containers with desiccant to prevent reabsorption[11] | Sealed with desiccant[14] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 60 ± 4 (Bambu Lab) and 67 ± 4.5 (Polymaker) printed XY, ISO 527[2][1] | 51.8 ± 0.7 printed XY, ISO 527 (PolySmooth); 53.2 ± 1.1 for PolyCast; Prusament PVB gives 50 +/- 5 at yield printed horizontal (ISO 527-1) and 57 +/- 1 on the filament (ISO 527)[3][16][4] |
| Young's modulusMPa | 1670 ± 40 (Bambu Lab) and 2634 ± 182 (Polymaker) printed XY, ISO 527[2][1] | 2199 ± 43 printed XY and 2010 ± 69 printed Z, ISO 527 (PolySmooth); Prusament PVB gives 1700 +/- 100 in both print directions (ISO 527-1)[3][4] |
| Elongation at break% | 2.4 ± 0.3 (Bambu Lab) and 3.49 ± 0.7 (Polymaker) at break, printed XY, ISO 527 — the retardant roughly halves unfilled PC's elongation[2][1][17] | 5.7 ± 0.5 printed XY, ISO 527 (PolyCast)[16] |
| Flexural strengthMPa | 96.6 ± 1.3 printed XY, ISO 178 (Polymaker)[1] | 72 +/- 1 printed horizontal and 73 +/- 3 printed vertical, ISO 178 (Prusament PVB)[4] |
| Flexural modulusMPa | 2518 ± 53 printed XY, ISO 178 (Polymaker)[1] | 2233 ± 106 printed XY, ISO 178 (PolyCast); Prusament PVB gives 2200 +/- 100 horizontal and 2300 +/- 100 vertical (ISO 178)[16][4] |
| Charpy impact, notchedkJ/m² | 11.7 ± 1.6 printed XY, ISO 179, notched (Polymaker)[1] | 7 +/- 1 printed horizontal and 10 +/- 1 printed vertical, ISO 179-1 notched (Prusament PVB)[4] |
| Other impact data | Notched Charpy 7.5 ± 1.6 kJ/m² at −30 °C printed XY (Polymaker, ISO 179-1/1eA)[1] | Charpy unnotched 55 +/- 7 printed horizontal and 59 +/- 12 printed vertical (Prusament PVB, ISO 179-1)[4] |
| Layer adhesion / Z tensileMPa | 21 ± 3 (Bambu Lab) and 46 ± 4.8 (Polymaker) printed Z, ISO 527[2][1] | 26.3 ± 2.1 printed Z, ISO 527 (PolyCast); Prusament PVB gives 49 +/- 5 at yield printed vertical (ISO 527-1) and 9 +/- 1 on Prusa's interlayer adhesion test[16][4] |
| Brittleness1–5 | Moderate[2][1] | Moderate[3] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Rockwell 70 (118) — the source does not name the scales and Shore D 79 on extruded unfilled PC stock (ASTM D785, D2240); no figure is published for a flame-retardant filament[18] | Shore D 77 (Prusa Polymers method)[4] |
| Creep resistance / sustained load1–5 | Good. Moulded unfilled PC sustained 41 MPa tensile creep at room temperature without breaking, but the retardant package drops the glass transition to 115 °C in Polymaker's grade, so the unfilled rating is not carried over in full[19][1] | Not documented |
| Elasticity / flexibility1–5 | Rigid[1] | Rigid[3] |
| Z strength as % of XY% | 35 (Bambu Lab) to 69 (Polymaker), printed[2][1] | 98 (Prusament PVB, printed vertical against horizontal tensile yield, ISO 527-1: 49 +/- 5 against 50 +/- 5) — the most isotropic printed material in this dataset[4] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 110 (Polymaker) and 113 (Bambu Lab), ISO 75 at 0.45 MPa[1][2] | 68 (PolySmooth) and 67 (PolyCast), ISO 75 at 0.45 MPa; Prusament PVB 63 (ISO 75 at 0.45 MPa)[3][16][4] |
| HDT at 1.8 MPa°C | 107 (Polymaker) and 108 (Bambu Lab), ISO 75 at 1.8 MPa[1][2] | 66 (PolySmooth) and 53 (PolyCast), ISO 75 at 1.8 MPa; Prusament PVB 58 (ISO 75 at 1.8 MPa)[3][16][4] |
| Glass transition (Tg)°C | 115 (Polymaker) and 145 (Bambu Lab), DSC[1][2] | 70 (DSC) for both PolySmooth and PolyCast[3][16] |
| Melting point / Vicat°C | Amorphous — no melting point; Vicat 114 (Bambu Lab, ISO 306)[2] | Amorphous — no melting point; Vicat 70 (PolySmooth) and 67 (PolyCast), ISO 306[3][16] |
| Continuous service temperature°C | 113 — Prusa publishes this as the temperature resistance of Prusament PC Blend[20] | Not documented |
| Thermal expansion (CTE)µm/m·K | 68.4 on extruded unfilled PC stock (ASTM D696; source states 3.8e-5 in/in/°F); no figure is published for a flame-retardant grade[18] | Not documented |
| Flammability / UL 94 | UL 94 V-0 (Polymaker PolyMax PC-FR); 3DXTech rates its FR PC/ABS V-0 at 1.5 mm on the base resin[1][21] | Not documented |
| Environment & Chemical | ||
| UV resistance1–5 | Degrades within weeks outdoors unless stabilised[11] | Not documented |
| Chemical resistance | Withstands oils, solvents and fuels; Polymaker rates it good against weak acids[11] | Not documented |
| Food contact | Bisphenol-A polycarbonate is not offered as food-contact filament[11] | Not documented |
| Biodegradability / compostability | Not biodegradable[11] | Not documented |
| Recyclability | Mechanically recyclable but not accepted in household plastic collection[11] | Not documented |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised[22] | Low hazard — minimal VOC and particle emission; none of these materials was in the chamber study[22] |
| Ultrafine-particle emission rateparticles/min | ≈4 × 10¹⁰ median — the highest ultrafine-particle rate of the nine filaments in the chamber study, above every ABS tested[22] | Not documented |
| Ventilation / filtration requirement1–5 | Ventilated room or enclosure recommended[22][9] | Open a window / occasional ventilation[22] |
| Post-Processing | ||
| Sanding & machining | Sands and machines well; the toughness means it cuts rather than chips[10] | Not documented |
| Gluing & solvent welding | Cyanoacrylate; dichloromethane solvent-welds PC but is a laboratory reagent[10] | Not documented |
| Vapour / chemical smoothing | No practical vapour smoothing[10] | Isopropyl alcohol vapour smoothing is the point of the material — Polymaker markets PolySmooth for hands-free post-processing to a layer-free surface[3] |
| Support material pairing | Prints its own supports; 3DXTech sells a dedicated PC break-away support[10] | PolyDissolve S1 is rated for PVB (Polymaker)[23] |
| Dimensional accuracy & detail | Not documented | PolyCast is the investment-casting variant of the same chemistry — it burns out cleanly rather than being smoothed[16] |
| Solvents & Solubility | ||
| Soluble in | Dichloromethane, chloroform, DMF and dioxane dissolve it outright (Covestro, 6 days at 23 °C). Laboratory reagents.[24] | Isopropyl alcohol dissolves it; Prusa describes PVB as soluble only in IPA, and it is not water-soluble.[13] |
| Softened or crazed by | Methanol, butyl acetate, ether, 1 % NaOH and phthalate plasticisers stress-crack it; acetone, MEK and xylene swell it.[24] | Not documented |
| Solvent welding & smoothing agent | Dichloromethane cement welds PC — 16.5 MPa lap shear at one week (IPS Weld-On 3). A controlled carcinogen.[25] | Isopropyl alcohol: brushed or sprayed on for speed, or several hours in IPA vapour for a glass-like surface.[26][13] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- PolyMax PC-FR Technical Data Sheet V5.5 Polymaker · 2024-11 · tds
- Bambu Filament Technical Data Sheet V1.0 — PC FR Bambu Lab · 2026-08 · tds
- PolySmooth Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- Prusament PVB Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
- Polymaker product catalogue Polymaker · 2026-08 · vendor
- Printed Solid product catalogue Printed Solid · 2026-08 · vendor
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
- ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
- Polycarbonate — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- PC — material basics Polymaker Wiki · 2026-08 · doc
- 3DXTech Firewire FR-PC/ABS product page 3DXTech · 2026-08 · vendor
- Prusament PVB — material page Prusa Polymers · 2026-08 · tds
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- Bambu Filament Technical Data Sheet V2.0 — PC Bambu Lab · 2026-08 · tds
- PolyCast Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- PolyLite PC Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- TECANAT natural (PC) — stock shape properties Ensinger · 2026-08 · tds
- Experimental data for creep and dynamic mechanical properties of polycarbonate and polycarbonate/ABS Data in Brief 42:108264 · 2022-06 · paper
- Prusament PC Blend Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
- Firewire Flame Retardant PC/ABS Technical Data Sheet Rev 3.0 3DXTech · 2026-08 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- PolyDissolve S1 Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- Makrolon — The chemical resistance (Makrolon 2800, 6 days at 23 °C and 50 °C) Covestro · 2016-12 · tds
- Weld-On 3 Acrylic Plastic Cement — technical data sheet (shipped as dichloromethane) IPS Corporation · 2002-07 · tds
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc