Filament comparison
PC-ESD vs Breakaway
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | ESD-safe PCPC | Break-away supportSUPPORT |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $180.00/kg median; $180.00–$180.00/kg across 1 dated product listings | $42.49/kg median; $26.00–$79.98/kg across 4 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Polycarbonate compounded with a conductive filler for static-dissipative parts[1] | Break-away support compounds matched to a specific model material — Polymaker sells separate grades for PLA and for PA12[2][3] |
| Densityg/cm³ | 1.24 (ISO 1183, 3DXTech); Stratasys specific gravity 1.195 (ASTM D792)[1][4] | 1.22 (PolySupport for PLA) and 1.29 (PolySupport for PA12), ISO 1183[2][3] |
| Typical priceUSD/kg | 1 kg-equivalent spools cluster near 180[5] | 1 kg-equivalent spools span 26–80; the middle of the market is about 45[6][7][8] |
| Price range across brandsUSD/kg | 180 at 3DXTech's 750 g pricing — the most expensive material in this group[5] | 26–80 across brands and grades; IEMAI 3D E-REMOVE 26, Polymaker PolySupport for PLA 40 at 750 g, YXPOLYER 45, PolySupport for PA12 80 at 500 g[6][7][8] |
| Market availability1–5 | Special order, 1–2 makers worldwide[5] | Available from several mainstream brands[6][5] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 750 g spools plus Stratasys-compatible cartridges[5] | 1.75 and 2.85 mm; 0.5 and 0.75 kg spools[6] |
| Typical applications | Electronics fixtures and trays that need PC heat resistance and static dissipation together[1] | Support that peels off by hand, avoiding the moisture handling and dissolution time that soluble supports demand[2] |
| Printing Parameters | ||
| Nozzle temperature°C | Not documented | 220–230 (PolySupport for PLA)[2] |
| Bed temperature°C | Not documented | 25–60 (PolySupport for PLA)[2] |
| Enclosure / chamber requirement1–5 | Enclosure required (passive)[9][10] | Open frame is fine[2] |
| Bed surface & adhesion aid | PEI with a glue stick or a commercial adhesive[11] | Not documented |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | Not documented | 4–12 at Polymaker's 50–150 mm/s on a 0.4 mm nozzle at 0.2 mm layer[2] |
| Warping tendency1–5 | Severe — heated chamber needed[9][10] | Not documented |
| Bed-adhesion difficulty1–5 | Needs a specific surface plus adhesive[11][12] | Not documented |
| Stringing / oozing tendency1–5 | Moderate — retraction tuning needed; Polymaker flags stringing as a common PC problem[12] | Not documented |
| Overall printing difficulty1–5 | Advanced — enclosure, hardware upgrades, tuning[9] | Easy — minor profile tuning[2] |
| Extruder requirement | Not documented | A second extruder or a tool changer[2] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Hardened steel required[1] | Brass fine indefinitely[2] |
| Abrasiveness1–5 | Moderately abrasive — conductive carbon filler[1] | Non-abrasive[2] |
| Nozzle clog risk1–5 | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a 120 °C pre-dry[13] | Moderate — needs dry filament and a clean nozzle; Polymaker specifies a 55 °C dry for the PLA grade and warns brass nozzle life falls to about 9 h on the PA12 grade[2][3] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[11] | Not documented |
| Hotend requirement | All-metal hot end required (Simplify3D)[11] | Not documented |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Low (0.1–0.3 %) — the PC matrix takes up 0.15–0.25 % and 3DXTech specifies a 120 °C, 4 h pre-dry[14][15][13] | Moderate — 0.64 % equilibrium water absorption (PolySupport for PLA)[2] |
| Equilibrium moisture content at ~50 % RH% | Not documented | 0.64 equilibrium water absorption (Polymaker PolySupport for PLA)[2] |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface[16] | Not documented |
| Effect of moisture on strength | No dry-versus-conditioned figures are published. Polymaker calls PC highly hygroscopic and requires a 70–80 °C dry for 6–8 h; run wet, the loss shows as surface defects and poor layer adhesion[12][16] | Not a structural material; no dry-versus-conditioned data is published[16] |
| Storage requirement | Airtight containers with desiccant to prevent reabsorption[12] | Not documented |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 68 at break (printed XY, ISO 527, 3DXTech) — above the 58 of 3DXTech's unfilled ezPC; Stratasys prints 47.6-49.4 at yield in XZ (ASTM D638)[1][17][4] | Not documented |
| Young's modulusMPa | 2300 (printed XY, ISO 527); Stratasys prints 1960 in XZ and 1810-1910 in ZX (ASTM D638)[1][4] | Not documented |
| Elongation at break% | 6 at break (printed XY, ISO 527), against 14 for the unfilled grade[1][17] | Not documented |
| Flexural strengthMPa | 95 (printed XY, ISO 178); Stratasys prints 82.6-83.2 at break in XZ against 46.3-49.5 in ZX (ASTM D790)[1][4] | Not documented |
| Flexural modulusMPa | 2310 (printed XY, ISO 178)[1] | Not documented |
| Layer adhesion / Z tensileMPa | 32.5-37.9 at yield printed ZX (Stratasys, ASTM D638 on the Fortus 450mc and F900)[4] | Not documented |
| Brittleness1–5 | Moderate[1] | Not documented |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Rockwell 70 (118) — the source does not name the scales and Shore D 79 on extruded unfilled PC stock (ASTM D785, D2240); no figure is published for an ESD grade[18] | Not documented |
| Creep resistance / sustained load1–5 | Excellent — holds load for years. Moulded unfilled PC was still running unbroken under 41 MPa tensile creep at room temperature when the test was stopped, and the conductive filler leaves the glass transition unchanged at 142 °C, so the creep mechanism is polycarbonate's[19][4] | Not documented |
| Elasticity / flexibility1–5 | Rigid[1] | Not documented |
| Z strength as % of XY% | 68-77 (Stratasys ZX against XZ tensile yield, ASTM D638)[4] | Not documented |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 143-146 printed in XY, XZ and ZX (Stratasys, ASTM D648 Method B at 66 psi); 135 moulded[4] | 43 (ISO 75, 0.45 MPa, PolySupport for PA12). Polymaker's sheet prints a higher figure at the higher load, which is physically inverted; treat both HDT numbers as approximate[3] |
| HDT at 1.8 MPa°C | 140-144 printed in XY, XZ and ZX (Stratasys, ASTM D648 Method B at 264 psi); 124 moulded[4] | 53 (ISO 75, 1.8 MPa, PolySupport for PA12) — printed above the 0.45 MPa figure on Polymaker's own sheet, which cannot be right; treat both as approximate[3] |
| Glass transition (Tg)°C | 143 (DSC, 3DXTech) and 142 (Stratasys, ASTM D7426)[1][4] | Not documented |
| Melting point / Vicat°C | Not documented | Vicat 171 (PolySupport for PA12, ISO 306)[3] |
| Continuous service temperature°C | 113 — Prusa publishes this as the temperature resistance of Prusament PC Blend[15] | Not documented |
| Thermal expansion (CTE)µm/m·K | 68.4 on extruded unfilled PC stock (ASTM D696; source states 3.8e-5 in/in/°F); no figure is published for a conductive-filled grade[18] | Not documented |
| Environment & Chemical | ||
| Chemical resistance | Withstands oils, solvents and fuels; Polymaker rates it good against weak acids[12] | Not documented |
| Food contact | Bisphenol-A polycarbonate is not offered as food-contact filament[12] | Not documented |
| Biodegradability / compostability | Not biodegradable[12] | Not documented |
| Recyclability | Mechanically recyclable but not accepted in household plastic collection[12] | Not documented |
| Electrical & ESD properties | Surface resistance 10⁷–10⁹ ohm/sq, the static-dissipative band (ASTM D257), against above 10¹³ for unfilled ezPC[1][17] | Surface resistance above 10^13 ohm/sq (ASTM D257, THERMAX HTS2 and MTS1)[20][21] |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised[22] | Low hazard — minimal VOC and particle emission; none of these materials was in the chamber study[22] |
| Ultrafine-particle emission rateparticles/min | ≈4 × 10¹⁰ median — the highest ultrafine-particle rate of the nine filaments in the chamber study, above every ABS tested[22] | Not documented |
| Ventilation / filtration requirement1–5 | Ventilated room or enclosure recommended[22][9] | Open a window / occasional ventilation[22] |
| Dust & fibre handling hazard | Conductive carbon filler is bound in the matrix; avoid inhaling sanding dust[1] | Not documented |
| Post-Processing | ||
| Sanding & machining | Sands and machines well; the toughness means it cuts rather than chips[11] | Not documented |
| Gluing & solvent welding | Cyanoacrylate; dichloromethane solvent-welds PC but is a laboratory reagent[11] | Not documented |
| Vapour / chemical smoothing | No practical vapour smoothing[11] | Not documented |
| Support material pairing | Prints its own supports; 3DXTech sells a dedicated PC break-away support[11] | This is the support material. Polymaker publishes an adhesion matrix per model material, from very good to unusable, because break-away supports only work against the polymer they were matched to[2][3] |
| Solvents & Solubility | ||
| Soluble in | Dichloromethane, chloroform, DMF and dioxane dissolve it outright (Covestro, 6 days at 23 °C). Laboratory reagents.[23] | None — break-away support is removed mechanically; 3DXTech lists no water or solvent route for it.[24] |
| Softened or crazed by | Methanol, butyl acetate, ether, 1 % NaOH and phthalate plasticisers stress-crack it; acetone, MEK and xylene swell it.[23] | Not documented |
| Solvent welding & smoothing agent | Dichloromethane cement welds PC — 16.5 MPa lap shear at one week (IPS Weld-On 3). A controlled carcinogen.[25] | None — there is no solvent to weld or smooth with.[24] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- 3DXSTAT ESD-PC Technical Data Sheet 3DXTech · 2026-08 · tds
- PolySupport Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- PolySupport for PA12 Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- PC-ESD — FDM Material Data Sheet Stratasys · 2024-10 · tds
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Polymaker product catalogue Polymaker · 2026-08 · vendor
- YXPOLYER Breakaway Support Filament 1 kg Black — product page YXPOLYER · 2026-08 · vendor
- IEMAI 3D E-REMOVE breakaway support filament — store page IEMAI 3D · 2026-08 · vendor
- ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
- PolyLite PC Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- Polycarbonate — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- PC — material basics Polymaker Wiki · 2026-08 · doc
- 3DXSTAT ESD-PC — product page (print recommendations) 3DXTech · 2026-08 · doc
- Bambu Filament Technical Data Sheet V2.0 — PC Bambu Lab · 2026-08 · tds
- Prusament PC Blend Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- ezPC Polycarbonate Technical Data Sheet 3DXTech · 2026-08 · tds
- TECANAT natural (PC) — stock shape properties Ensinger · 2026-08 · tds
- Experimental data for creep and dynamic mechanical properties of polycarbonate and polycarbonate/ABS Data in Brief 42:108264 · 2022-06 · paper
- THERMAX HTS2 Break Away Support Technical Data Sheet v1.0 3DXTech · 2026-08 · tds
- THERMAX MTS1 Break Away Support Technical Data Sheet v1.0 3DXTech · 2026-08 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Makrolon — The chemical resistance (Makrolon 2800, 6 days at 23 °C and 50 °C) Covestro · 2016-12 · tds
- THERMAX HTS1 — product page 3DXTech · 2026-08 · vendor
- Weld-On 3 Acrylic Plastic Cement — technical data sheet (shipped as dichloromethane) IPS Corporation · 2002-07 · tds