Filament comparison
PC-ESD vs PP
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | ESD-safe PCPC | Polypropylene (PP)POLYOLEFIN |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $180.00/kg median; $180.00–$180.00/kg across 1 dated product listings | $46.56/kg median; $31.99–$53.00/kg across 4 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Polycarbonate compounded with a conductive filler for static-dissipative parts[1] | Polypropylene — a semi-crystalline polyolefin with no polar groups, so it neither absorbs water nor bonds to most bed surfaces[2][3] |
| Densityg/cm³ | 1.24 (ISO 1183, 3DXTech); Stratasys specific gravity 1.195 (ASTM D792)[1][4] | 0.91 (Prusa PP composite, ISO 1183) — the lightest common filament[5] |
| Typical priceUSD/kg | 1 kg-equivalent spools cluster near 180[6] | 1 kg-equivalent spools span 27–53; the middle of the market is about 44[7][8][9][10] |
| Price range across brandsUSD/kg | 180 at 3DXTech's 750 g pricing — the most expensive material in this group[6] | 27–53 across brands; Reli3D 32 on Amazon, SUNLU 44 at 0.8 kg, Fiberlogy 49 at 750 g, IEMAI 3D 53, and the 3DJake PP listing spans 27–49[7][11][8][9][10] |
| Market availability1–5 | Special order, 1–2 makers worldwide[6] | Available from several mainstream brands[11][8][7] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 750 g spools plus Stratasys-compatible cartridges[6] | 1.75 and 2.85 mm; 0.75 kg spools are common[8] |
| Typical applications | Electronics fixtures and trays that need PC heat resistance and static dissipation together[1] | Living hinges, chemical-resistant containers, automotive clips and packaging prototypes[2] |
| Printing Parameters | ||
| Nozzle temperature°C | Not documented | 210–230 (Braskem-type PE/PP window); Formfutura's Centaur PP melts at 205 ± 15 °C[2] |
| Enclosure / chamber requirement1–5 | Enclosure required (passive)[12][13] | Enclosure recommended — Simplify3D lists an enclosure as a hardware requirement and Polymaker advises one below 70 °C ambient to stop warping and cracking[14][3] |
| Part cooling fan | Not documented | Part cooling fan required (Simplify3D)[14] |
| Bed surface & adhesion aid | PEI with a glue stick or a commercial adhesive[15] | Packing tape, a polypropylene sheet, or a PP-specific adhesive such as Magigoo PP — ordinary PLA and ABS adhesives do not hold it[14][3] |
| Warping tendency1–5 | Severe — heated chamber needed[12][13] | High — enclosure needed for reliable large parts; PP's crystallinity drives shrinkage and Prusa recommends a brim on its PP grades[5][16] |
| Bed-adhesion difficulty1–5 | Needs a specific surface plus adhesive[15][17] | Very difficult — special plates or slurry required. PP bonds to almost nothing; a polypropylene-specific tape or adhesive is the normal answer[5][3] |
| Stringing / oozing tendency1–5 | Moderate — retraction tuning needed; Polymaker flags stringing as a common PC problem[17] | Slight — Polymaker advises 1–2 mm retraction at 20–30 mm/s[3] |
| Overall printing difficulty1–5 | Advanced — enclosure, hardware upgrades, tuning[12] | Advanced — enclosure, hardware upgrades, tuning; bed adhesion is the whole problem[3][5] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Hardened steel required[1] | Brass fine indefinitely for unfilled grades — Simplify3D states no special hotend is required[14] |
| Abrasiveness1–5 | Moderately abrasive — conductive carbon filler[1] | Non-abrasive when unfilled[14] |
| Nozzle clog risk1–5 | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a 120 °C pre-dry[18] | Low — Simplify3D lists no special hotend requirement for PP and clogging is not among its listed drawbacks[19][14] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[15] | Slightly sensitive[14] |
| Hotend requirement | All-metal hot end required (Simplify3D)[15] | No special hot-end required (Simplify3D)[14] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Low (0.1–0.3 %) — the PC matrix takes up 0.15–0.25 % and 3DXTech specifies a 120 °C, 4 h pre-dry[20][21][18] | Negligible (<0.1 % EMC) — Prusa measures 0.03 % in 24 h and 0.04 % in 7 days on its PP composite, the lowest figures it publishes for any filament[5] |
| Equilibrium moisture content at ~50 % RH% | Not documented | 0.03 after 24 h and 0.04 after 7 days at 24 °C / 22 % RH (Prusa Polymers, measured on its PP composite)[5] |
| Drying temperature & time | Not documented | No drying step is published for PP; uptake is below the level that affects printing[5] |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface[19] | Bubbling and popping at the nozzle; Polymaker still advises a 70 °C dry for 4–6 h despite the low uptake[3] |
| Effect of moisture on strength | No dry-versus-conditioned figures are published. Polymaker calls PC highly hygroscopic and requires a 70–80 °C dry for 6–8 h; run wet, the loss shows as surface defects and poor layer adhesion[17][19] | Not applicable in practice — with equilibrium uptake at 0.04 %, there is no moisture-driven strength loss to measure. Polymaker's sensitivity tiers put polyolefins below even PLA[5][19] |
| Storage requirement | Airtight containers with desiccant to prevent reabsorption[17] | No special storage needed[5] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 68 at break (printed XY, ISO 527, 3DXTech) — above the 58 of 3DXTech's unfilled ezPC; Stratasys prints 47.6-49.4 at yield in XZ (ASTM D638)[1][22][4] | 12 at yield (Formfutura Centaur PP, ASTM D638)[2] |
| Young's modulusMPa | 2300 (printed XY, ISO 527); Stratasys prints 1960 in XZ and 1810-1910 in ZX (ASTM D638)[1][4] | 724 on extruded PP stock (ASTM D638; converted from 105,000 psi)[23] |
| Elongation at break% | 6 at break (printed XY, ISO 527), against 14 for the unfilled grade[1][22] | Above 600 at break (Formfutura Centaur PP, ASTM D638)[2] |
| Flexural strengthMPa | 95 (printed XY, ISO 178); Stratasys prints 82.6-83.2 at break in XZ against 46.3-49.5 in ZX (ASTM D790)[1][4] | 31.0 on extruded PP stock (ASTM D790; converted from 4500 psi)[23] |
| Flexural modulusMPa | 2310 (printed XY, ISO 178)[1] | 402 flexural modulus (Formfutura Centaur PP, ASTM D790) — an order of magnitude below any rigid filament[2] |
| Other impact data | Not documented | Izod notched 112 J/m on extruded PP stock, converted from 2.1 ft-lb/in (ASTM D256)[23] |
| Layer adhesion / Z tensileMPa | 32.5-37.9 at yield printed ZX (Stratasys, ASTM D638 on the Fortus 450mc and F900)[4] | Not documented |
| Brittleness1–5 | Moderate[1] | Very ductile — bends far before failing[2] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Rockwell 70 (118) — the source does not name the scales and Shore D 79 on extruded unfilled PC stock (ASTM D785, D2240); no figure is published for an ESD grade[24] | Rockwell R102 (and M95) on extruded PP stock (ASTM D785)[23] |
| Creep resistance / sustained load1–5 | Excellent — holds load for years. Moulded unfilled PC was still running unbroken under 41 MPa tensile creep at room temperature when the test was stopped, and the conductive filler leaves the glass transition unchanged at 142 °C, so the creep mechanism is polycarbonate's[25][4] | Below average[2] |
| Fatigue / repeated-flex resistance1–5 | Not documented | Excellent — living hinges viable, the classic polypropylene application[2] |
| Elasticity / flexibility1–5 | Rigid[1] | Semi-flexible[2] |
| Z strength as % of XY% | 68-77 (Stratasys ZX against XZ tensile yield, ASTM D638)[4] | Not documented |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 143-146 printed in XY, XZ and ZX (Stratasys, ASTM D648 Method B at 66 psi); 135 moulded[4] | 74 on extruded PP stock (ASTM D648 at 66 psi; converted from 165 °F)[23] |
| HDT at 1.8 MPa°C | 140-144 printed in XY, XZ and ZX (Stratasys, ASTM D648 Method B at 264 psi); 124 moulded[4] | Not documented |
| Glass transition (Tg)°C | 143 (DSC, 3DXTech) and 142 (Stratasys, ASTM D7426)[1][4] | Not documented |
| Melting point / Vicat°C | Not documented | 205 ± 15 melting (Formfutura Centaur PP)[2] |
| Continuous service temperature°C | 113 — Prusa publishes this as the temperature resistance of Prusament PC Blend[21] | Bounded by a melting point of 205 ± 15 °C and by the 158 °C heat deflection of the carbon-filled grade; no loaded-bar service figure is published for unfilled PP[2][5] |
| Thermal expansion (CTE)µm/m·K | 68.4 on extruded unfilled PC stock (ASTM D696; source states 3.8e-5 in/in/°F); no figure is published for a conductive-filled grade[24] | Not documented |
| Flammability / UL 94 | Not documented | Flammable; no UL 94 rating published for the grades surveyed[5] |
| Environment & Chemical | ||
| UV resistance1–5 | Not documented | Months outdoors before embrittlement — unstabilised polypropylene chalks under UV[3] |
| Chemical resistance | Withstands oils, solvents and fuels; Polymaker rates it good against weak acids[17] | Excellent against acids, alkalis and most solvents — the usual reason to choose PP[3] |
| Water / humidity resistance in service1–5 | Not documented | Excellent — essentially unaffected[5] |
| Food contact | Bisphenol-A polycarbonate is not offered as food-contact filament[17] | Polypropylene is a common food-packaging polymer, but no filament here carries a food-contact certification[3] |
| Biodegradability / compostability | Not biodegradable[17] | Not biodegradable[3] |
| Recyclability | Mechanically recyclable but not accepted in household plastic collection[17] | Mechanically recyclable as resin code 5, but printed waste is not accepted in household collection[3] |
| Electrical & ESD properties | Surface resistance 10⁷–10⁹ ohm/sq, the static-dissipative band (ASTM D257), against above 10¹³ for unfilled ezPC[1][22] | Not documented |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised[26] | Low hazard — minimal VOC and particle emission. Inferred: no polyolefin was among the nine filaments in the Azimi chamber study, so this is a family-level judgement rather than a measurement[26] |
| Ultrafine-particle emission rateparticles/min | ≈4 × 10¹⁰ median — the highest ultrafine-particle rate of the nine filaments in the chamber study, above every ABS tested[26] | Not documented |
| Ventilation / filtration requirement1–5 | Ventilated room or enclosure recommended[26][12] | Open a window / occasional ventilation. Inferred — no polyolefin was measured in the chamber study[26] |
| Dust & fibre handling hazard | Conductive carbon filler is bound in the matrix; avoid inhaling sanding dust[1] | Not documented |
| Post-Processing | ||
| Sanding & machining | Sands and machines well; the toughness means it cuts rather than chips[15] | Sands poorly — the waxy surface loads abrasive paper[14] |
| Painting & finishing | Not documented | Paint and adhesives do not key to untreated PP; flame or plasma treatment is normally needed first[3] |
| Gluing & solvent welding | Cyanoacrylate; dichloromethane solvent-welds PC but is a laboratory reagent[15] | Nothing common bonds untreated PP; flame or plasma treatment is needed before adhesives key[3] |
| Vapour / chemical smoothing | No practical vapour smoothing[15] | No practical vapour smoothing[14] |
| Support material pairing | Prints its own supports; 3DXTech sells a dedicated PC break-away support[15] | Prints its own supports; no soluble support is rated for PP[14] |
| Dimensional accuracy & detail | Not documented | Shrinkage and warping dominate; the low modulus means parts flex rather than hold tolerance[5] |
| Solvents & Solubility | ||
| Soluble in | Dichloromethane, chloroform, DMF and dioxane dissolve it outright (Covestro, 6 days at 23 °C). Laboratory reagents.[27] | None at room temperature; chloroform dissolves it at 60 °C and xylene at about 118 °C — the xylene-solubles route.[28][29] |
| Softened or crazed by | Methanol, butyl acetate, ether, 1 % NaOH and phthalate plasticisers stress-crack it; acetone, MEK and xylene swell it.[27] | Xylene, decalin, CCl4 and chlorobenzene are heavily absorbed at 20 °C; oleum, chlorosulphonic acid and bromine destroy it.[28] |
| Solvent welding & smoothing agent | Dichloromethane cement welds PC — 16.5 MPa lap shear at one week (IPS Weld-On 3). A controlled carcinogen.[30] | None — nothing softens PP at room temperature, so joints have to be welded thermally rather than chemically.[28] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- 3DXSTAT ESD-PC Technical Data Sheet 3DXTech · 2026-08 · tds
- Centaur PP Technical Data Sheet Formfutura · 2026-08 · tds
- PP — material basics Polymaker Wiki · 2026-08 · doc
- PC-ESD — FDM Material Data Sheet Stratasys · 2024-10 · tds
- Prusament PP Carbon Fiber Technical Datasheet v1.0 Prusa Polymers · 2024-11 · tds
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- SUNLU product catalogue SUNLU · 2026-08 · vendor
- Fiberlogy PP Natural — product page 3DJake International · 2026-08 · vendor
- Reli3D Low Warp PP Filament 1.75 mm 1 kg Black — Amazon listing Amazon.com · 2026-08 · vendor
- IEMAI 3D PP 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- PP filament listing 3DJake International · 2026-08 · vendor
- ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
- PolyLite PC Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- Polypropylene — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Polycarbonate — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Prusament PP Glass Fiber Technical Datasheet v1.0 Prusa Polymers · 2024-11 · tds
- PC — material basics Polymaker Wiki · 2026-08 · doc
- 3DXSTAT ESD-PC — product page (print recommendations) 3DXTech · 2026-08 · doc
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- Bambu Filament Technical Data Sheet V2.0 — PC Bambu Lab · 2026-08 · tds
- Prusament PC Blend Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
- ezPC Polycarbonate Technical Data Sheet 3DXTech · 2026-08 · tds
- TECAFINE PP natural — stock shape properties Ensinger · 2026-08 · tds
- TECANAT natural (PC) — stock shape properties Ensinger · 2026-08 · tds
- Experimental data for creep and dynamic mechanical properties of polycarbonate and polycarbonate/ABS Data in Brief 42:108264 · 2022-06 · paper
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Makrolon — The chemical resistance (Makrolon 2800, 6 days at 23 °C and 50 °C) Covestro · 2016-12 · tds
- Pro-fax and Moplen polypropylene — Chemical Resistance Guide (20, 60 and 100 °C) LyondellBasell · 2026-08 · tds
- US 5,278,282 Polymer recycling by selective dissolution — xylene dissolution temperatures Nauman & Lynch, Rensselaer Polytechnic Institute · 1994-01 · paper
- Weld-On 3 Acrylic Plastic Cement — technical data sheet (shipped as dichloromethane) IPS Corporation · 2002-07 · tds