Filament comparison
PC-ABS vs PE
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | PC/ABS blendPC | Polyethylene (PE)POLYOLEFIN |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $45.99/kg median; $34.99–$84.00/kg across 5 dated product listings | $87.72/kg median; $87.72–$87.72/kg across 1 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Polycarbonate/ABS alloy — PC stiffness and heat resistance with ABS processability[1][2] | Polyethylene — the simplest polyolefin, non-polar and highly crystalline. The one retailed filament grade, Spectrum HDPE, uses what Spectrum calls Low Warp technology and is denser and stiffer than plain HDPE[3][4] |
| Densityg/cm³ | 1.10 (Polymaker) and 1.24 (3DXTech FR grade), ISO 1183; Stratasys specific gravity 1.10 (ASTM D792)[1][2][5] | 1.10 (Spectrum HDPE filament, ISO 1183) against 0.95 for extruded HDPE stock — the filament is a modified formulation[3][4] |
| Typical priceUSD/kg | 1 kg spools cluster near 50[6][7] | 1 kg-equivalent spools cluster near 88[8] |
| Price range across brandsUSD/kg | 35–84 across brands; Reli3D 35, SUNLU 46, Polymaker 50, 3DXMAX 84[6][7][9][10] | 87.72 — Spectrum's 500 g spools at 3DJAKE are the only PE filament listing found[8] |
| Market availability1–5 | Available from several mainstream brands[6][7] | Niche, a handful of specialist brands — Spectrum HDPE in six colours is the only PE filament in the 3DJAKE and igo3d product sitemaps, at MatterHackers or at Printed Solid, but it is a normal stocked item rather than a special order[11][12][13][8] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 0.5 and 1 kg spools[6][7] | 1.75 mm; 500 g spools in six colours[8][11] |
| Typical applications | Automotive interior and electronics housings that need PC heat resistance without PC's warping[1] | Chemically resistant containers, packaging prototypes and consumer goods where HDPE is the production material[3] |
| Printing Parameters | ||
| Nozzle temperature°C | 250–270 (Polymaker)[1] | 240-290 (Spectrum HDPE)[3] |
| Bed temperature°C | 90–105 (Polymaker)[1] | 80-100 (Spectrum HDPE)[3] |
| Enclosure / chamber requirement1–5 | Enclosure required (passive) — Polymaker specifies a 90–100 °C chamber[1] | Enclosure recommended — Spectrum recommends a closed chamber for larger prints[3] |
| Recommended chamber temperature°C | 90–100 (Polymaker)[1] | Not documented |
| Part cooling fan | Off (Polymaker)[1] | 0-50 % part cooling (Spectrum HDPE)[3] |
| Bed surface & adhesion aid | PEI with a glue stick or a commercial adhesive[14] | Spectrum states no adhesive is necessary for its low-warp HDPE, depending on geometry[3] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | 20 at Polymaker's 250 mm/s cap on a 0.4 mm nozzle at 0.2 mm layer[1][15] | Not documented |
| Warping tendency1–5 | High — enclosure needed for reliable large parts[1][16] | Moderate — needs adhesion aid or draught shield. Spectrum's low-warp grade is sold as printable on desktop machines, which is not true of plain polyethylene[3] |
| Bed-adhesion difficulty1–5 | Needs a specific surface plus adhesive[14][17] | Needs the right surface or a thin adhesive; Spectrum states no adhesive is necessary but recommends a closed chamber for large parts[3] |
| Stringing / oozing tendency1–5 | Moderate — retraction tuning needed; Polymaker flags stringing as a common PC problem[17] | Not documented |
| Overall printing difficulty1–5 | Advanced — enclosure, hardware upgrades, tuning[1][16] | Intermediate — dry filament and a tuned profile; Spectrum sells the grade as desktop-printable with no dry box and no hardened nozzle[3] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely[16] | Brass fine indefinitely — Spectrum states a ruby or hardened nozzle is not required[3] |
| Abrasiveness1–5 | Non-abrasive[1] | Non-abrasive[3] |
| Nozzle clog risk1–5 | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a 120 °C pre-dry of 4 h or more[18] | Low — Spectrum lists no drybox and no ruby or hardened nozzle for HDPE, and very low moisture absorption[3] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[14] | Not documented |
| Hotend requirement | All-metal hot end required (Simplify3D)[14] | Not documented |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Low (0.1–0.3 %) — the PC matrix takes up 0.15–0.25 % and 3DXTech specifies a 120 °C, 4 h or more pre-dry[19][20][18] | Negligible (<0.1 % EMC) — Spectrum lists very low moisture absorption and no dry box[3] |
| Drying temperature & time | 75 °C for 6 h (Polymaker)[1] | No drying step published; Spectrum lists a dry box as not required[3] |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface[21] | Not documented |
| Effect of moisture on strength | No dry-versus-conditioned figures are published. Polymaker calls PC highly hygroscopic and requires a 70–80 °C dry for 6–8 h; run wet, the loss shows as surface defects and poor layer adhesion[17][21] | Not applicable in practice — Spectrum lists very low moisture absorption and no drybox requirement for HDPE[3] |
| Storage requirement | Airtight containers with desiccant to prevent reabsorption[17] | Store dry at 18-25 °C out of sunlight; Spectrum quotes a 24-month shelf life[3] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 39.9 ± 1.0 printed XY, ISO 527 (Polymaker); 3DXTech quotes 60 at break for its FR PC/ABS[1][2] | 29 at break (Spectrum HDPE, ISO 527; specimen type not stated) against 25.5 at yield on extruded HDPE stock (ASTM D638, from 3700 psi)[3][4] |
| Young's modulusMPa | 1835 ± 65 printed XY, ISO 527 (Polymaker); 3DXTech quotes 2250[1][2] | 3500 (Spectrum HDPE, ISO 527) against 965 on extruded HDPE stock (ASTM D638, from 140,000 psi) — the filament grade is nearly four times stiffer than plain polyethylene[3][4] |
| Elongation at break% | 4.2 ± 0.3 printed XY, ISO 527 (Polymaker); 3DXTech quotes 10 at break[1][2] | 18 at break (Spectrum HDPE, ISO 527) against above 100 on extruded stock (ASTM D638)[3][4] |
| Flexural strengthMPa | 66.3 ± 0.9 printed XY, ISO 178 (Polymaker); 3DXTech quotes 85[1][2] | 27.6 on extruded HDPE stock (ASTM D790; converted from 4000 psi)[4] |
| Flexural modulusMPa | 2081 ± 106 printed XY, ISO 178 (Polymaker); 3DXTech quotes 2300[1][2] | 3200 (Spectrum HDPE, ISO 178) against 965 on extruded stock (ASTM D790, from 140,000 psi)[3][4] |
| Charpy impact, notchedkJ/m² | 25.8 ± 1.3 printed XY, ISO 179, notched (Polymaker) — above both unfilled PC and ABS[1] | Not documented |
| Other impact data | Notched Charpy still 13 ± 2 kJ/m² at −30 °C printed XY (Polymaker, ISO 179-1/1eA), against 1.5 in Z. Stratasys prints Izod notched at 241 J/m XZ against 34.0 J/m ZX, and unnotched 655 against 101 J/m (ASTM D256, F900 T16).[1][5] | Charpy 10 kJ/m2 (Spectrum HDPE, ISO 179-1; notch condition not stated); Izod 104 J/m on extruded stock, converted from 1.94 ft-lb/in (ASTM D256)[3][4] |
| Layer adhesion / Z tensileMPa | 25.9-30.2 at break printed ZX (Stratasys, ASTM D638 on the F900 and Fortus 450mc); 22.9 +/- 1.2 printed Z, ISO 527 (Polymaker)[1][5] | Not documented |
| Brittleness1–5 | Tough — absorbs impact, yields before breaking[1] | Tough — absorbs impact, yields before breaking; 18 % elongation at break on the filament and above 100 % on extruded stock[3][4] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Rockwell 70 (118) — the source does not name the scales and Shore D 79 on extruded unfilled PC stock (ASTM D785, D2240); no figure is published for a PC/ABS filament[22] | Shore D 67 and Rockwell R54 on extruded HDPE stock (ASTM D2240, D785); Spectrum quotes Rockwell 80 HRM for its filament (ISO 2039-2)[4][3] |
| Creep resistance / sustained load1–5 | Good. Room-temperature tensile creep of moulded PC/ABS was still running unbroken at 30 MPa when the experiment was stopped for time; specimens failed within the test window at 39-47 MPa (ASTM D638)[23] | Not documented |
| Fatigue / repeated-flex resistance1–5 | Not documented | Good — Spectrum lists outstanding abrasion and crack resistance for its HDPE, but no repeated-flex or fatigue test data was found for any PE filament[3] |
| Elasticity / flexibility1–5 | Rigid[1] | Slightly flexible in thin sections — Spectrum's low-warp grade has a 3.5 GPa tensile modulus; plain extruded HDPE at 965 MPa is genuinely semi-flexible[3][4] |
| Z strength as % of XY% | 75-86 (Stratasys ZX against XZ tensile at break, ASTM D638) against 57 (Polymaker, printed Z against XY tensile)[1][5] | Not documented |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 112 (ISO 75 at 0.45 MPa, Polymaker); Stratasys prints 117.9 in XY and 126.1 in XZ (ASTM D648 Method B at 66 psi), against 125.0 moulded[1][5] | 75 on extruded HDPE stock (ASTM D648 at 66 psi; converted from 167 °F)[4] |
| HDT at 1.8 MPa°C | 106 (ISO 75 at 1.8 MPa, Polymaker); Stratasys prints 107.5 in XY and 112.0 in XZ (ASTM D648 Method B at 264 psi), against 102.9 moulded[1][5] | Not documented |
| Glass transition (Tg)°C | 109 (Polymaker) and 137 (3DXTech FR grade), DSC; Stratasys measures 105.3 (ASTM D7426 inflection point)[1][2][5] | Not documented |
| Melting point / Vicat°C | Amorphous — no melting point; Vicat 135 (Polymaker, ISO 306)[1] | Not documented |
| Continuous service temperature°C | 113 — Prusa publishes this as the temperature resistance of Prusament PC Blend[20] | 110 stated as heat resistance by Spectrum with no test standard given; extruded stock is rated 120 long-term maximum (converted from 248 °F) and brittle below -76[3][4] |
| Annealing response | 90 °C for 2 h (Polymaker)[1] | Not documented |
| Thermal expansion (CTE)µm/m·K | 59.9 over -50 to 35 °C and 73.0 over -50 to 95 °C (printed XY, ASTM E831)[5] | 117 (extruded HDPE stock, ASTM D696; source states 6.5e-5 in/in/°F)[4] |
| Environment & Chemical | ||
| UV resistance1–5 | Degrades within weeks outdoors[17] | Moderate — a season or two. Spectrum describes its HDPE as UV-stable and weather-resistant but publishes no exposure data[3] |
| Chemical resistance | Withstands oils, solvents and fuels; Polymaker rates it good against weak acids[17] | Excellent chemical resistance to acids, bases, oils and solvents (Spectrum); Ensinger lists broad chemical compatibility for HDPE stock[3][4] |
| Water / humidity resistance in service1–5 | Not documented | Excellent — essentially unaffected; Ensinger lists low moisture absorption for HDPE stock and Spectrum very low absorption for the filament[3][4] |
| Food contact | Bisphenol-A polycarbonate is not offered as food-contact filament[17] | Not documented |
| Biodegradability / compostability | Not biodegradable[17] | Not documented |
| Recyclability | Mechanically recyclable but not accepted in household plastic collection[17] | Spectrum states the filament is fully recyclable; HDPE is resin code 2[3] |
| Health & Safety | ||
| Fume toxicity1–5 | Moderate — measurable VOCs and UFPs, ventilation advised[24] | Not documented |
| Ultrafine-particle emission rateparticles/min | ≈4 × 10¹⁰ median — the highest ultrafine-particle rate of the nine filaments in the chamber study, above every ABS tested[24] | Not documented |
| Ventilation / filtration requirement1–5 | Ventilated room or enclosure recommended[24][16] | Not documented |
| Post-Processing | ||
| Sanding & machining | Sands and machines well; the toughness means it cuts rather than chips[14] | Easy to machine — Ensinger lists machinability as a headline property of HDPE stock[4] |
| Gluing & solvent welding | Cyanoacrylate; dichloromethane solvent-welds PC but is a laboratory reagent[14] | Not documented |
| Vapour / chemical smoothing | Acetone attacks the ABS phase, so surface smoothing is partial rather than full[1] | Not documented |
| Support material pairing | Prints its own supports; 3DXTech sells a dedicated PC break-away support[14] | Not documented |
| Dimensional accuracy & detail | Not documented | Spectrum lists a shiny surface finish and no adhesive requirement; shrinkage remains the limit on large flat parts[3] |
| Solvents & Solubility | ||
| Soluble in | Dichloromethane and chloroform dissolve the PC phase; acetone, MEK and THF dissolve the ABS phase.[25][26] | None at room temperature; xylene dissolves HDPE at about 105 °C and LDPE at 75 °C. Hot decalin does the same.[27][28] |
| Softened or crazed by | Petrol, esters, ether and 1 % alkali stress-crack the PC phase; aromatics and esters soften the ABS phase.[25][26] | Toluene, xylene, styrene, chloroform, dichloromethane, MEK and trichloroethylene are all unsatisfactory at 21 °C.[28] |
| Solvent welding & smoothing agent | Acetone attacks only the ABS phase, so smoothing is partial; a dichloromethane cement welds the whole section.[1][29] | None — polyethylene has no room-temperature solvent, so joints are made by heat welding.[28][27] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- Polymaker PC-ABS Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
- Firewire Flame Retardant PC/ABS Technical Data Sheet Rev 3.0 3DXTech · 2026-08 · tds
- Spectrum HDPE Technical Data Sheet Spectrum Filaments · 2025-10 · tds
- TECAFINE HDPE natural — stock shape properties Ensinger · 2026-08 · tds
- PC-ABS — FDM Material Data Sheet Stratasys · 2023-08 · tds
- Polymaker product catalogue Polymaker · 2026-08 · vendor
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- Spectrum HDPE Traffic Black, 1.75 mm / 500 g 3DJAKE · 2026-08 · vendor
- Reli3D PC-ABS Filament, Black, 1000 g spool Reli3D (Amazon US) · 2026-08 · vendor
- SUNLU PC-ABS 3D Printer Filament 1 kg SUNLU · 2026-08 · vendor
- 3DJAKE product catalogue 3DJAKE · 2026-08 · vendor
- igo3d product sitemap (17452 product URLs) igo3d · 2026-08 · vendor
- Printed Solid product catalogue Printed Solid · 2026-08 · vendor
- Polycarbonate — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
- ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
- PC — material basics Polymaker Wiki · 2026-08 · doc
- 3DXTech 3DXMAX ABS product page 3DXTech · 2026-08 · vendor
- Bambu Filament Technical Data Sheet V2.0 — PC Bambu Lab · 2026-08 · tds
- Prusament PC Blend Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- TECANAT natural (PC) — stock shape properties Ensinger · 2026-08 · tds
- Experimental data for creep and dynamic mechanical properties of polycarbonate and polycarbonate/ABS Data in Brief 42:108264 · 2022-06 · paper
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Makrolon — The chemical resistance (Makrolon 2800, 6 days at 23 °C and 50 °C) Covestro · 2016-12 · tds
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- US 5,278,282 Polymer recycling by selective dissolution — xylene dissolution temperatures Nauman & Lynch, Rensselaer Polytechnic Institute · 1994-01 · paper
- HDPE Chemical Resistance Guide (21 °C and 60 °C) INEOS Olefins & Polymers USA · 2026-08 · tds
- Weld-On 3 Acrylic Plastic Cement — technical data sheet (shipped as dichloromethane) IPS Corporation · 2002-07 · tds