3D Printing Info

Filament comparison

PC-ABS vs PCTG

Compare printing settings, strength, heat resistance, dated prices and sources.

2 selected · all documented properties

PC-ABS vs PCTG — documented properties and sources
PropertyPC/ABS blendPCPCTGPETG
Market snapshot
Listing priceUSD/kg; dated snapshots$45.99/kg median; $34.99–$84.00/kg across 5 dated product listings$34.99/kg median; $14.00–$50.67/kg across 5 dated product listings
Identity & Market
Base polymer / chemistryPolycarbonate/ABS alloy — PC stiffness and heat resistance with ABS processability[1][2]Poly(cyclohexylenedimethylene terephthalate) glycol — a copolyester with a higher cyclohexanedimethanol content than PETG[3][4]
Densityg/cm³1.10 (Polymaker) and 1.24 (3DXTech FR grade), ISO 1183; Stratasys specific gravity 1.10 (ASTM D792)[1][2][5]1.23 (Extrudr, ASTM D792; 3DXTech, ISO 1183)[4][6]
Typical priceUSD/kg1 kg spools cluster near 50[7][8]1 kg spools cluster near 34[9][6][10]
Price range across brandsUSD/kg35–84 across brands; Reli3D 35, SUNLU 46, Polymaker 50, 3DXMAX 84[7][8][11][12]14–51 across brands; CHCKX 14 in a 10-roll bundle, Push Plastic 30, Proto-pasta 35 at 1 kg, 3DXTech 51[9][6][13]
Market availability1–5Available from several mainstream brands[7][8]Available from several mainstream brands[9][6][10][14]
Spool sizes & diameters1.75 and 2.85 mm; 0.5 and 1 kg spools[7][8]1.75 and 2.85 mm; 0.5, 0.75, 1, 3 and 5 kg spools[9][10][6]
Typical applicationsAutomotive interior and electronics housings that need PC heat resistance without PC's warping[1]Transparent covers, guards and impact-loaded parts where PETG cracks[3][4]
Printing Parameters
Nozzle temperature°C250–270 (Polymaker)[1]250–270 (Spectrum, Extrudr)[3][4]
Bed temperature°C90–105 (Polymaker)[1]60–100 (Spectrum)[3]
Enclosure / chamber requirement1–5Enclosure required (passive) — Polymaker specifies a 90–100 °C chamber[1]Open frame is fine — Spectrum and Extrudr both say a closed chamber is not necessary, Extrudr adds it helps on larger parts[3][4]
Recommended chamber temperature°C90–100 (Polymaker)[1]Not documented
Part cooling fanOff (Polymaker)[1]Up to 100 % (Spectrum); 20–50 % (Extrudr)[3][4]
Bed surface & adhesion aidPEI with a glue stick or a commercial adhesive[15]Textured PEI, satin or powder-coated sheets; on smooth PEI a glue stick acts as a release agent[16][17]
Maximum volumetric flow (mm³/s; see test conditions)mm³/s20 at Polymaker's 250 mm/s cap on a 0.4 mm nozzle at 0.2 mm layer[1][18]1.6–16 at the 20–200 mm/s Extrudr rates the material for, on a 0.4 mm nozzle at 0.2 mm layer[4][18]
Warping tendency1–5High — enclosure needed for reliable large parts[1][19]Not documented
Bed-adhesion difficulty1–5Needs a specific surface plus adhesive[15][20]Needs the right surface or a thin adhesive — the problem is releasing the part, not sticking it[16][17]
Stringing / oozing tendency1–5Moderate — retraction tuning needed; Polymaker flags stringing as a common PC problem[20]Moderate — retraction tuning needed; Polymaker names stringing as PETG's common quirk[17]
Shrinkage%Not documented0.2–0.5 (Extrudr, ASTM D955)[4]
Overall printing difficulty1–5Advanced — enclosure, hardware upgrades, tuning[1][19]Easy — minor profile tuning[3][4]
Hardware Wear & Reliability
Nozzle hardness required1–4Brass fine indefinitely[19]Brass fine indefinitely — Extrudr explicitly states no hardened nozzle is needed[4]
Abrasiveness1–5Non-abrasive[1]Non-abrasive[4]
Nozzle clog risk1–5Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a 120 °C pre-dry of 4 h or more[21]Low — 3DXTech lists no special nozzle concerns and no minimum layer height for PCTG, only a 65 °C pre-dry[22]
Heat-creep / jam sensitivity1–5Slightly sensitive[15]Slightly sensitive[23]
Hotend requirementAll-metal hot end required (Simplify3D)[15]No special hot-end required[23]
Moisture Behaviour
Moisture absorption (hygroscopicity)1–5Low (0.1–0.3 %) — the PC matrix takes up 0.15–0.25 % and 3DXTech specifies a 120 °C, 4 h or more pre-dry[24][25][21]Moderate (0.3–0.8 %) — the copolyester matrix reaches 0.40 % saturated at 25 °C / 55 % RH and 3DXTech specifies a 65 °C, 4 h pre-dry[16][22]
Drying temperature & time75 °C for 6 h (Polymaker)[1]Not documented
Symptoms when wetBubbling and popping at the nozzle, stringing and a rough surface[26]Bubbling and popping at the nozzle, stringing and a rough surface[26]
Effect of moisture on strengthNo dry-versus-conditioned figures are published. Polymaker calls PC highly hygroscopic and requires a 70–80 °C dry for 6–8 h; run wet, the loss shows as surface defects and poor layer adhesion[20][26]Polymaker groups PETG with nylon, PVA and TPU as highly hygroscopic; no dry-versus-conditioned strength figures are published for this grade and the loss shows as bubbling and poor layer adhesion[26]
Storage requirementAirtight containers with desiccant to prevent reabsorption[20]Sealed with desiccant; Polymaker groups PETG with the highly hygroscopic materials[26][17]
Mechanical Properties
Tensile strength (XY)MPa39.9 ± 1.0 printed XY, ISO 527 (Polymaker); 3DXTech quotes 60 at break for its FR PC/ABS[1][2]43–44 at yield and 45–46 at break (ISO 527, injection-moulded resin data from Spectrum and Extrudr); 48 on My Tech Fun printed bars[3][4][27]
Young's modulusMPa1835 ± 65 printed XY, ISO 527 (Polymaker); 3DXTech quotes 2250[1][2]Not documented
Elongation at break%4.2 ± 0.3 printed XY, ISO 527 (Polymaker); 3DXTech quotes 10 at break[1][2]215–220 at break on moulded specimens (ISO 527); 4.3–4.4 at yield[3][4]
Flexural strengthMPa66.3 ± 0.9 printed XY, ISO 178 (Polymaker); 3DXTech quotes 85[1][2]Not documented
Flexural modulusMPa2081 ± 106 printed XY, ISO 178 (Polymaker); 3DXTech quotes 2300[1][2]Not documented
Charpy impact, notchedkJ/m²25.8 ± 1.3 printed XY, ISO 179, notched (Polymaker) — above both unfilled PC and ABS[1]93–94 notched Izod at 23 °C on moulded specimens (ISO 180); 3DXTech quotes 8 by ISO 180/A[3][4][6]
Other impact dataNotched Charpy still 13 ± 2 kJ/m² at −30 °C printed XY (Polymaker, ISO 179-1/1eA), against 1.5 in Z. Stratasys prints Izod notched at 241 J/m XZ against 34.0 J/m ZX, and unnotched 655 against 101 J/m (ASTM D256, F900 T16).[1][5]Izod 4.14 kJ/m² on My Tech Fun printed bars, against 3.37 for PETG on the same rig[27]
Layer adhesion / Z tensileMPa25.9-30.2 at break printed ZX (Stratasys, ASTM D638 on the F900 and Fortus 450mc); 22.9 +/- 1.2 printed Z, ISO 527 (Polymaker)[1][5]21.6 on My Tech Fun 4×4 mm printed bars, against 32.9 for PETG[27]
Brittleness1–5Tough — absorbs impact, yields before breaking[1]Tough — absorbs impact, yields before breaking[3][4]
Hardness (scale-specific)Shore A / Shore D / RockwellRockwell 70 (118) — the source does not name the scales and Shore D 79 on extruded unfilled PC stock (ASTM D785, D2240); no figure is published for a PC/ABS filament[28]69 Shore D measured by My Tech Fun, against 72 for PETG[27]
Creep resistance / sustained load1–5Good. Room-temperature tensile creep of moulded PC/ABS was still running unbroken at 30 MPa when the experiment was stopped for time; specimens failed within the test window at 39-47 MPa (ASTM D638)[29]Below average — a 12 mm bar sagged to 19.4 mm over 5 days at 1.25 kg, slightly worse than PETG's 18.2[27]
Fatigue / repeated-flex resistance1–5Not documentedGood — 215 % elongation at break and 94 kJ/m² notched Izod on moulded specimens (Extrudr, Spectrum)[3][4]
Elasticity / flexibility1–5Rigid[1]Slightly flexible in thin sections[27]
Z strength as % of XY%75-86 (Stratasys ZX against XZ tensile at break, ASTM D638) against 57 (Polymaker, printed Z against XY tensile)[1][5]Not documented
Thermal Properties
HDT at 0.45 MPa°C112 (ISO 75 at 0.45 MPa, Polymaker); Stratasys prints 117.9 in XY and 126.1 in XZ (ASTM D648 Method B at 66 psi), against 125.0 moulded[1][5]Not documented
HDT at 1.8 MPa°C106 (ISO 75 at 1.8 MPa, Polymaker); Stratasys prints 107.5 in XY and 112.0 in XZ (ASTM D648 Method B at 264 psi), against 102.9 moulded[1][5]Not documented
Glass transition (Tg)°C109 (Polymaker) and 137 (3DXTech FR grade), DSC; Stratasys measures 105.3 (ASTM D7426 inflection point)[1][2][5]78 (3DXTech, DSC)[6]
Melting point / Vicat°CAmorphous — no melting point; Vicat 135 (Polymaker, ISO 306)[1]Amorphous — no melting point; Vicat 88 (Spectrum, Extrudr)[3][4]
Continuous service temperature°C113 — Prusa publishes this as the temperature resistance of Prusament PC Blend[25]68 — loaded bars begin to move at this temperature, against 65 for PETG[27]
Annealing response90 °C for 2 h (Polymaker)[1]Not documented
Thermal expansion (CTE)µm/m·K59.9 over -50 to 35 °C and 73.0 over -50 to 95 °C (printed XY, ASTM E831)[5]Not documented
Flammability / UL 94Not documentedFlammable; no UL 94 rating published for standard grades[30]
Environment & Chemical
UV resistance1–5Degrades within weeks outdoors[20]Not documented
Chemical resistanceWithstands oils, solvents and fuels; Polymaker rates it good against weak acids[20]Withstands acids, alkalis, oils and UV exposure[17]
Water / humidity resistance in service1–5Not documentedGood — minor absorption; Spectrum describes the polymer as hydrophobic[3]
Food contactBisphenol-A polycarbonate is not offered as food-contact filament[20]Not certified for food contact as filament[17]
Biodegradability / compostabilityNot biodegradable[20]Not biodegradable[17]
RecyclabilityMechanically recyclable but not accepted in household plastic collection[20]Not accepted in household plastic collection[17]
Electrical & ESD propertiesNot documentedSurface resistance above 10¹³ ohm/sq — insulating (3DXTech, ASTM D257)[6]
Health & Safety
Fume toxicity1–5Moderate — measurable VOCs and UFPs, ventilation advised[31]Moderate — measurable VOCs and UFPs, ventilation advised[31]
Ultrafine-particle emission rateparticles/min≈4 × 10¹⁰ median — the highest ultrafine-particle rate of the nine filaments in the chamber study, above every ABS tested[31]Not documented
Ventilation / filtration requirement1–5Ventilated room or enclosure recommended[31][19]Open a window / occasional ventilation[31]
Post-Processing
Sanding & machiningSands and machines well; the toughness means it cuts rather than chips[15]Sands poorly — the material is tough and gums rather than powders[23]
Gluing & solvent weldingCyanoacrylate; dichloromethane solvent-welds PC but is a laboratory reagent[15]Cyanoacrylate; no common solvent welds PETG cleanly[23]
Vapour / chemical smoothingAcetone attacks the ABS phase, so surface smoothing is partial rather than full[1]No practical vapour smoothing[23]
Support material pairingPrints its own supports; 3DXTech sells a dedicated PC break-away support[15]Prints its own supports; Polymaker rates PolyDissolve S1 for PETG[23]
Dimensional accuracy & detailNot documentedOptical clarity is the selling point; Extrudr recommends a layer height at most 50 % of nozzle diameter[4]
Solvents & Solubility
Soluble inDichloromethane and chloroform dissolve the PC phase; acetone, MEK and THF dissolve the ABS phase.[32][33]No common workshop solvent; Eastman's CHDM copolyester data shows 1,2-dichloroethane destroying it within a week.[34]
Softened or crazed byPetrol, esters, ether and 1 % alkali stress-crack the PC phase; aromatics and esters soften the ABS phase.[32][33]Acetone, ethyl acetate, toluene and DMF swell and soften the copolyester; methanol crazes it (Eastman, 1 y at 23 °C).[34]
Solvent welding & smoothing agentAcetone attacks only the ABS phase, so smoothing is partial; a dichloromethane cement welds the whole section.[1][35]Dichloromethane brushed on is the only agent that smooths PETG — a controlled carcinogen, not workshop stock.[36]

Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.

Sources for this comparison

  1. Polymaker PC-ABS Technical Data Sheet V5.4 Polymaker · 2024-11 · tds
  2. Firewire Flame Retardant PC/ABS Technical Data Sheet Rev 3.0 3DXTech · 2026-08 · tds
  3. Spectrum Premium PCTG Technical Data Sheet Spectrum Filaments · 2026-08 · tds
  4. Extrudr PCTG technical data Extrudr · 2026-08 · tds
  5. PC-ABS — FDM Material Data Sheet Stratasys · 2023-08 · tds
  6. MAX-G PCTG Technical Data Sheet 3DXTech · 2026-08 · tds
  7. Polymaker product catalogue Polymaker · 2026-08 · vendor
  8. 3DXTech product catalogue 3DXTech · 2026-08 · vendor
  9. Push Plastic product catalogue Push Plastic · 2026-08 · vendor
  10. Proto-pasta product catalogue Proto-pasta · 2026-08 · vendor
  11. Reli3D PC-ABS Filament, Black, 1000 g spool Reli3D (Amazon US) · 2026-08 · vendor
  12. SUNLU PC-ABS 3D Printer Filament 1 kg SUNLU · 2026-08 · vendor
  13. CHCKX 10KG Multicolor PCTG Filament bundle CHCKX (Amazon US) · 2026-08 · vendor
  14. Atomic Filament product catalogue Atomic Filament · 2026-08 · vendor
  15. Polycarbonate — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
  16. Prusament PETG Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
  17. PETG — material basics Polymaker Wiki · 2026-08 · doc
  18. Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
  19. ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
  20. PC — material basics Polymaker Wiki · 2026-08 · doc
  21. 3DXTech 3DXMAX ABS product page 3DXTech · 2026-08 · vendor
  22. MAX-G PCTG — product page (print recommendations) 3DXTech · 2026-08 · doc
  23. PET and PETG — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
  24. Bambu Filament Technical Data Sheet V2.0 — PC Bambu Lab · 2026-08 · tds
  25. Prusament PC Blend Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
  26. Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
  27. PCTG vs PETG comparison — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
  28. TECANAT natural (PC) — stock shape properties Ensinger · 2026-08 · tds
  29. Experimental data for creep and dynamic mechanical properties of polycarbonate and polycarbonate/ABS Data in Brief 42:108264 · 2022-06 · paper
  30. Prusament PETG V0 Technical Datasheet Prusa Polymers · 2026-08 · tds
  31. Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
  32. Makrolon — The chemical resistance (Makrolon 2800, 6 days at 23 °C and 50 °C) Covestro · 2016-12 · tds
  33. Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
  34. Eastman Spectar copolyester — Chemical resistance (unstressed bars, 1 year at 23 °C) Eastman Chemical Company · 2026-08 · tds
  35. Weld-On 3 Acrylic Plastic Cement — technical data sheet (shipped as dichloromethane) IPS Corporation · 2002-07 · tds
  36. Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc