3D Printing Info

Filament comparison

PA6 vs PPSU

Compare printing settings, strength, heat resistance, dated prices and sources.

PA6 (Nylon 6) guidePPSU guide

2 selected · all documented properties

Open these two in the interactive comparisonMore PA6 comparisonsMore PPSU comparisons
PA6 vs PPSU — documented properties and sources
PropertyPA6 (Nylon 6)PAPPSUHIGHTEMP
Market snapshot
Listing priceUSD/kg; dated snapshots$104.00/kg median; $38.99–$136.00/kg across 3 dated product listings$337.40/kg median; $223.00–$732.56/kg across 4 dated product listings
Identity & Market
Base polymer / chemistryPolyamide 6, ring-opened from caprolactam — the most hygroscopic of the common nylons[1][2]Polyphenylsulfone — an amorphous high-temperature sulfone polymer[3]
Densityg/cm³1.06 (ISO 1183, 3DXTech iOn PA6 alloy)[4]1.28 (ISO 1183, 3DXTech; ASTM D792, Stratasys PPSF)[3][5]
Typical priceUSD/kg1 kg-equivalent spools span 39–136; the middle of the market is about 104, though budget unfilled PA6 has now arrived at 39[6][7]1 kg-equivalent spools span 223–733; the middle of the market is about 425[6][8][9][10]
Price range across brandsUSD/kg39–136 across brands; YXPOLYER 39, 3DXTech iOn Nylon 6 Alloy 104, WearX Nylon 6 136. Unfilled PA6 filament stays rare — most PA6 reaches the market glass- or carbon-filled[6][7]223-733 across brands; IEMAI 3D 223 at 1 kg, 3DXTech ThermaX PPSU 250 at 500 g, 3D4Makers 425 at 750 g, Kimya PPSU-S 733 at 500 g[6][8][9][10]
Market availability1–5Niche, a handful of specialist brands[6]Niche, a handful of specialist brands[6][8][9]
Spool sizes & diameters1.75 and 2.85 mm; 500 g and 750 g spools[6]1.75 and 2.85 mm; 200 g to 750 g spools[6][8][9]
Typical applicationsWear parts, bushings and gears where PA6's toughness and abrasion resistance matter more than dimensional stability[1]Steam-sterilisable medical and dental tooling, and aircraft interior parts[3]
Printing Parameters
Nozzle temperature°C220–260 (Polymaker); 225–265 (Simplify3D)[1][11]Not documented
Bed temperature°C70–100 (Polymaker); 70–90 (Simplify3D)[1][11]130–150 (3DXTech)[3]
Enclosure / chamber requirement1–5Enclosure required (passive)[12][1]Actively heated chamber required[13][14]
Part cooling fanPart cooling fan not required (Simplify3D)[11]Not documented
Bed surface & adhesion aidPEI sheet with a glue stick, or a dedicated adhesive such as Magigoo[11][1]Not documented
Warping tendency1–5Not documentedSevere — heated chamber needed[13]
Bed-adhesion difficulty1–5Needs a specific surface plus adhesive[11][1]Not documented
Stringing / oozing tendency1–5Moderate — retraction tuning needed[1]Not documented
Overall printing difficulty1–5Advanced — enclosure, hardware upgrades, tuning; the filament must be kept dry throughout the print[1][15]Expert / industrial hardware only[13][14]
Hardware Wear & Reliability
Nozzle hardness required1–4Brass fine indefinitely for unfilled grades[1]Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[13]
Abrasiveness1–5Non-abrasive when unfilled[1]Non-abrasive when unfilled[3]
Nozzle clog risk1–5Very high — frequent jams without careful setup; wet nylon pops and cracks in the melt[16][15]Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[17]
Heat-creep / jam sensitivity1–5Moderate — good heatbreak cooling needed[11]Not documented
Hotend requirementMay require an all-metal hot end (Simplify3D)[11]Not documented
Moisture Behaviour
Moisture absorption (hygroscopicity)1–5Very high (>2 %) — Polymaker groups nylon with PVA as the most moisture-prone class, and its own PA6-based composites reach 2.35–3.33 % equilibrium[15][18]Not documented
Equilibrium moisture content at ~50 % RH%Not documented0.37 in 24 h and 1.1 at saturation on extruded stock (ASTM D570)[19]
Drying temperature & time100 °C for 8 h (Polymaker CoPA); storage below 20 % RH[12][20]Not documented
Symptoms when wetPopping and cracking during extrusion, then defects that Polymaker describes as very hard to diagnose[16]Not documented
Effect of moisture on strengthMeasured dry against wet on printed specimens at 6.16 % moisture (Polymaker CoPA): tensile 78.0 → 34.3 MPa, Young's modulus 2703 → 724 MPa, flexural strength 109.8 → 22.6 MPa, while notched Charpy rises 6.9 → 27.7 kJ/m² and elongation 12.7 → 13.2 %[12][16]No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[17]
Storage requirementSealed below 20 % RH with desiccant; Polymaker says nylon often needs to stay in a dryer while printing[20][15]Not documented
Hydrolysis at melt temperaturePolymaker requires a 100 °C dry for 8 h and storage below 20 % RH; no molecular-weight loss figure is published, and the published wet data is conditioning rather than melt hydrolysis[12][20]Not documented
Mechanical Properties
Tensile strength (XY)MPa62 at break (printed XY, ISO 527, 3DXTech iOn PA6 alloy); Stratasys FDM Nylon 6 conditioned to 20 °C / 50 % RH gives 67.6 ultimate and 49.3 at yield printed XZ (ASTM D638)[4][21]55 (printed XY, ISO 527, 3DXTech) and 55 (printed on side long edge, ASTM D638, Stratasys PPSF); 79 at yield on extruded stock[3][5][19]
Young's modulusMPa2110 (printed XY, ISO 527, 3DXTech iOn PA6 alloy); Stratasys FDM Nylon 6 conditioned gives 2232 printed XZ and 1817 ZX (ASTM D638)[4][21]2100 (printed, ASTM D638, Stratasys PPSF) and 2310 (printed XY, ISO 527, 3DXTech); 2344 on extruded stock[3][5][19]
Elongation at break%9 at break (printed XY, ISO 527, 3DXTech iOn PA6 alloy); Stratasys FDM Nylon 6 conditioned gives 38 printed XZ against 3.2 in ZX (ASTM D638)[4][21]3 (printed, ISO 527 and ASTM D638) against 60 on extruded stock — printing costs PPSU almost all of its ductility[3][5][19]
Flexural strengthMPa78 (printed XY, ISO 178, 3DXTech iOn PA6 alloy); Stratasys FDM Nylon 6 conditioned gives 97.2 printed XZ and 82 ZX (ASTM D790)[4][21]110 (printed, ISO 178 and ASTM D790, 3DXTech and Stratasys PPSF agree); 91 on extruded stock[3][5][19]
Flexural modulusMPa2200 (printed XY, ISO 178, 3DXTech iOn PA6 alloy); Stratasys FDM Nylon 6 conditioned gives 2196 printed XZ and 1879 ZX (ASTM D790)[4][21]2200 (printed, ASTM D790, Stratasys PPSF) and 2215 (printed XY, ISO 178, 3DXTech)[3][5]
Other impact dataIzod notched 106 J/m printed XZ against 43 J/m in ZX; unnotched 2873 against 192 J/m (Stratasys FDM Nylon 6, conditioned 20 °C / 50 % RH, ASTM D256 Method A) — a 15x anisotropy unnotched[21]Izod notched 58.7 J/m and unnotched 165.5 J/m (printed, ASTM D256 Method A, Stratasys PPSF); 160 J/m notched on extruded stock[5][19]
Layer adhesion / Z tensileMPa36.5 ultimate and 28.9 at yield printed ZX (Stratasys FDM Nylon 6, conditioned 20 °C / 50 % RH, ASTM D638)[21]Not documented
Brittleness1–5Tough — absorbs impact, yields before breaking[1]Brittle — snaps with little warning[3]
Hardness (scale-specific)Shore A / Shore D / RockwellShore D 86 and Rockwell 85 (108) — the source does not name the scales on extruded unfilled PA66 stock (ASTM D2240, D785); no figure is published for a PA6 filament[22]Rockwell M86 on printed PPSF (ASTM D785, Stratasys); M96 on extruded PPSU stock (and an unlabelled 123)[5][19]
Creep resistance / sustained load1–5Moderate[1]Good. Printed PPSF holds 189 °C heat deflection at 1.8 MPa (ASTM D648) and extruded stock is rated 149 °C long-term service, but Ensinger does not claim the creep resistance it claims for PSU and PPS[5][19]
Fatigue / repeated-flex resistance1–5Excellent — living hinges viable[1]Not documented
Elasticity / flexibility1–5Semi-flexible[16]Rigid[3]
Z strength as % of XY%54 (Stratasys FDM Nylon 6 conditioned, ZX against XZ ultimate tensile, ASTM D638); 59 on the yield figures[21]Not documented
Wear resistance & friction3DXTech sells a dedicated wear-resistant PA6 grade; abrasion resistance is the usual reason to choose PA6 over PA12[6]Not documented
Thermal Properties
HDT at 0.45 MPa°CNot documented190 (printed XY, ISO 75 at 0.45 MPa, 3DXTech)[3]
HDT at 1.8 MPa°C93 (Stratasys FDM Nylon 6, conditioned, ASTM D648 at 264 psi)[21]189 (printed, ASTM D648 at 264 psi, Stratasys PPSF); 207 on extruded stock, converted from 405 °F[5][19]
Glass transition (Tg)°C105 (DSC, 3DXTech iOn PA6 alloy)[4]230 (DSC) — the highest glass transition in the dataset[3]
Continuous service temperature°CNot documented149 long-term service on extruded PPSU stock, converted from 300 °F[19]
Thermal expansion (CTE)µm/m·K81.0 on extruded unfilled PA66 stock (ASTM D696; source states 4.5e-5 in/in/°F); no figure is published for a PA6 filament, and PA6 and PA66 expand almost identically[22]55.0 (printed PPSF, ASTM D696; source states 5.5e-5 mm/mm/°C) and 55.8 on extruded stock (ASTM D696, from 3.1e-5 in/in/°F)[5][19]
Flammability / UL 94Flammable; no UL 94 rating published for the unfilled filament grades surveyed[4]UL 94 V-0 at 1.5 mm, rated on the base resin[3]
Environment & Chemical
UV resistance1–5Months outdoors before embrittlement — unstabilised polyamide yellows and chalks under UV[1]Not documented
Chemical resistanceWithstands oils, fuels and alkalis — the usual reason to choose a polyamide[1]Withstands repeated steam autoclaving, the usual reason to choose PPSU over PSU; Stratasys also lists PPSF as passing 24 h stress-crack exposure to antifreeze, petrol, motor oil, power-steering, transmission and washer fluid at 23 °C and 100 °C[3][5]
Water / humidity resistance in service1–5Absorbs water, properties shift — a conditioned part is measurably softer and larger than the same part dry[16][12]Not documented
Food contactPolymaker notes medical-grade variants exist, but standard filament is not food-contact certified[1]Not documented
Biodegradability / compostabilityNot biodegradable[1]Not documented
RecyclabilityMechanically recyclable but not accepted in household plastic collection[1]Not documented
Electrical & ESD propertiesNot documentedVolume resistivity 5e13 to 1.5e14 ohm-cm and dielectric strength 80-290 V/mil on printed PPSF (ASTM D257, D149)[5]
Health & Safety
Fume toxicity1–5Moderate — measurable VOCs and UFPs, ventilation advised[2]Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[2]
VOC emission rateµg/minUp to 180 caprolactam, the dominant VOC from nylon; total VOC reached nearly 200 µg/min, the highest of the nine filaments tested[2]Not documented
Ultrafine-particle emission rateparticles/min≈2 × 10⁸ median — low for ultrafine particles despite the highest VOC mass of any filament tested[2]Not documented
Hazardous species emittedCaprolactam, at up to 180 µg/min from nylon filament — the largest single-VOC emission rate measured in the study[2]Not documented
Ventilation / filtration requirement1–5Ventilated room or enclosure recommended[2]Ventilated room or enclosure recommended[2]
Post-Processing
Sanding & machiningSands poorly — the toughness makes it gum rather than powder[11]Not documented
Gluing & solvent weldingCyanoacrylate; no common solvent welds polyamide[11]Not documented
Vapour / chemical smoothingNo practical vapour smoothing[11]Not documented
Support material pairingPVA dissolves cleanly against nylon; Polymaker sells a break-away PolySupport for PA12[11]Not documented
Dimensional accuracy & detailParts grow as they absorb moisture after printing; Polymaker declines to publish a standard dimensional allowance because it depends on geometry and infill[16]Not documented
Solvents & Solubility
Soluble inDissolved at 23 °C by formic acid above ~50 %, phenol, m-cresol, 96 % sulphuric acid or hexafluoroisopropanol — laboratory reagents.[23]Dichloromethane dissolves it at 23 °C at every stress level; acetone solvates and softens unstressed PPSU (Solvay ESCR).[24]
Softened or crazed byZinc chloride solutions stress-crack it — 10 % marginal, 37 % not resistant; alcoholic calcium chloride dissolves it.[23]MEK ruptures stressed parts and toluene crazes them above 13.8 MPa; glass-filled grades survive where unfilled craze.[24]
Solvent welding & smoothing agentNone — nylon's only solvents are formic acid, phenol and HFIP, all of which degrade the part they wet.[23]Dichloromethane cements PPSU and NMP softens residual resin; both are laboratory reagents, not workshop stock.[24]

Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.

Sources for this comparison

  1. PA (Nylon) — material basics Polymaker Wiki · 2026-08 · doc
  2. Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
  3. ThermaX PPSU Technical Data Sheet v3 3DXTech · 2026-08 · tds
  4. iOn PA6-based Nylon Alloy Technical Data Sheet v2.0 3DXTech · 2026-08 · tds
  5. PPSF (polyphenylsulfone) — FDM Data Sheet Stratasys · 2018-06 · tds
  6. 3DXTech product catalogue 3DXTech · 2026-08 · vendor
  7. YXPOLYER PA6 Black 1 kg — product page YXPOLYER · 2026-08 · vendor
  8. Kimya PPSU-S Natural 1.75 mm 500 g igo3d · 2026-08 · vendor
  9. 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
  10. IEMAI 3D PPSU 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
  11. Nylon — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
  12. PolyMide CoPA Technical Data Sheet V5.4 (dry and wet status blocks) Polymaker · 2024-11 · tds
  13. Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
  14. Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
  15. Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
  16. Moisture Conditioning — effect on printed nylon properties Polymaker Wiki · 2026-08 · doc
  17. THERMAX PPSU — product page (print recommendations) 3DXTech · 2026-08 · doc
  18. Fiberon PA612-CF15 Technical Data Sheet V1.1 Polymaker · 2024-12 · tds
  19. TECASON P black (PPSU) — stock shape properties Ensinger · 2026-08 · tds
  20. PolyMide CoPA — Technical Data Sheet page Polymaker Wiki · 2026-08 · tds
  21. FDM Nylon 6 — data sheet (conditioned 20 °C / 50 % RH) Stratasys · 2017-11 · tds
  22. TECAMID 66 natural (PA66) — stock shape properties Ensinger · 2026-08 · tds
  23. Ultramid Nylon Chemical Resistance guide (unmodified PA6 B27E and PA66 A27E) BASF · 2026-08 · tds
  24. Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds