Filament comparison
e-TPU vs PPS-CF
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | Foaming / expanded TPU (TPU Aero / TPU Air)FLEX | Fibre-reinforced PPSHIGHTEMP |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $52.05/kg median; $41.99–$85.29/kg across 6 dated product listings | $139.98/kg median; $119.98–$174.17/kg across 5 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Foaming thermoplastic polyurethane — a blowing agent expands the extrudate so the printed Shore hardness can be tuned by flow rate[1] | Carbon-fibre reinforced PPS — Polymaker's Fiberon grade is nominally 10 wt%[2] |
| Densityg/cm³ | 1.15 filament (Siraya Tech Flex TPU Air) and 1.05 (Roamr TPU Air HR), ISO 1183; the printed part falls to 0.51–0.93 depending on nozzle temperature (ISO 845)[3][4] | 1.29 (Fiberon PPS-CF10) and 1.36 (Fiberon PPS-GF20), ISO 1183[2][5] |
| Typical priceUSD/kg | 1 kg-equivalent spools span 42–85; the middle of the market is about 52[6][7][8][9][10][11] | 1 kg-equivalent spools span 93–174; the middle of the market is about 140[12][13][14][15] |
| Price range across brandsUSD/kg | 42–85 across brands; QIDI TPU-Aero 42, Siraya Tech Flex TPU Air 45, Phaetus aeFlex TPU-Aero 49 direct and 40 at West3D, Roamr TPU Air HR 80A 55 at 800 g, Recreus Filaflex Foamy 73 at 750 g, colorFabb varioShore 85 at 700 g[6][7][8][9][10][11][16] | 93-174 across brands and formats; Polymaker Fiberon PPS-GF20 93 at 3 kg, IEMAI 3D CF-PPS 131 at 750 g, LEHVOSS Luvocom 3F PPS CF 9938 164 at 2.3 kg, Bambu Lab PPS-CF 174 at 750 g[12][13][14][15] |
| Market availability1–5 | Available from several mainstream brands — colorFabb, Recreus, QIDI, Phaetus, Siraya Tech and FusRock all sell an active-foaming TPU[1][6][7][8][10][11] | Available from several mainstream brands[12][13][14] |
| Spool sizes & diameters | 1.75 mm; 0.7, 0.75, 0.8, 1 and 3 kg spools[1][6][8][9][11] | 1.75 mm; 0.5 kg spools[12] |
| Typical applications | Cushioning, midsoles, insoles and soft-touch parts where the softness needs to vary within one print; Siraya Tech's Roamr line is aimed specifically at printed footwear[1][9] | Chemical and automotive parts needing PPS chemistry with structural stiffness[2] |
| Diameter tolerance± mm | 0.03 (Siraya Tech and Roamr, 1.75 mm)[3][4] | Not documented |
| Printing Parameters | ||
| Nozzle temperature°C | 230–270 (QIDI and Siraya Tech), 220–260 (Roamr); foaming activates near 230 °C and is strongest at the top of the range[1][3][4][10] | Not documented |
| Bed temperature°C | 30–45 (QIDI and Siraya Tech), 35–50 (Roamr) — a hot bed makes the foamed part over-stick[3][4][10] | Not documented |
| Enclosure / chamber requirement1–5 | Open frame is fine — Roamr states no enclosure is required[1][4] | Enclosure required (passive) — Polymaker states its Fiberon PPS-CF10 needs no heated chamber, unlike the unfilled sulfones and PAEKs[2] |
| Part cooling fan | 100 % — cooling sets the foamed structure quickly (Siraya Tech and Roamr)[3][4] | Not documented |
| Bed surface & adhesion aid | PEI sheet or painter's tape; Polymaker warns TPU can over-stick and advises a glue stick as a release agent, and Siraya Tech recommends PVP glue or Magigoo as a release agent on PEI[17][18][3] | Not documented |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | Up to 12 (Siraya Tech, Flex TPU Air)[8] | Not documented |
| Stringing / oozing tendency1–5 | Severe — the material expands inside the hot end, so it oozes on travel moves; QIDI states retraction tuning cannot fix it and Siraya Tech advises setting retraction distance and speed to zero[3][10] | Not documented |
| Overall printing difficulty1–5 | Advanced — enclosure, hardware upgrades, tuning; both density and hardness follow nozzle temperature and flow[1] | Expert / industrial hardware only[2] |
| Extruder requirement | Direct drive; the base material is a 92A TPU[1][19] | Not documented |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely — Roamr states plainly that no hardened nozzle is needed[20][4] | Hardened steel required[2] |
| Abrasiveness1–5 | Non-abrasive[20] | Highly abrasive — standard CF composite[2] |
| Nozzle clog risk1–5 | Not documented | High — jams from moisture, heat creep or particles; Polymaker specifies hardened steel or ruby nozzles for carbon-filled PPS and Prusa lists composites as a higher clogging risk[21][22] |
| Hotend requirement | No special hot-end required, but a direct-drive extruder is (Simplify3D)[17] | Not documented |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Moderate[23] | Low (0.1–0.3 %) — 0.225 % equilibrium for Fiberon PPS-CF10 and 0.11 % for PPS-GF20[2][5] |
| Equilibrium moisture content at ~50 % RH% | 1.09 water absorption (QIDI TPU-Aero; the standard is not stated)[10] | 0.225 equilibrium (Fiberon PPS-CF10); 0.11 (PPS-GF20)[2][5] |
| Drying temperature & time | 70–80 °C for 4–6 h; keep below 15 % RH while printing (Siraya Tech, Roamr and QIDI)[3][4][10] | Not documented |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface; Siraya Tech adds that moisture wrecks the foaming itself, not only the surface[23][3] | Not documented |
| Effect of moisture on strength | Polymaker groups TPU with the highly hygroscopic materials; no dry-versus-conditioned figures are published[23] | No dry-versus-conditioned figures are published; equilibrium uptake is 0.225 % and Polymaker specifies a 100 °C, 10 h dry[2] |
| Storage requirement | Sealed with desiccant; often kept in a dryer during the print[23] | Not documented |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | Falls with foaming: colorFabb 24 unfoamed and 12 foamed (ISO 527-1A); Siraya Tech 10.3 at break printed at 240 °C down to 3.8 at 270 °C; QIDI 6.81 at break (ISO 527, XY)[1][3][10] | 59.4 ± 1.3 (PPS-CF10) and 64.1 ± 2.1 (PPS-GF20) printed XY, ISO 527[2][5] |
| Young's modulusMPa | 50 unfoamed and 40 foamed (colorFabb, ISO 527-1A)[1] | 5446.7 ± 149.0 (PPS-CF10) and 4552.0 ± 54.6 (PPS-GF20) printed XY, ISO 527[2][5] |
| Elongation at break% | 465 unfoamed and 450 foamed (colorFabb, ISO 527-1A); Siraya Tech 629 at 240 °C down to 475 at 270 °C; Roamr 760 down to 540; QIDI 576 (ISO 527, XY)[1][3][4][10] | 1.4 ± 0.1 (PPS-CF10) and 2.0 ± 0.2 (PPS-GF20) printed XY, ISO 527 — the lowest elongation in the dataset[2][5] |
| Flexural modulusMPa | 50 unfoamed and 40 foamed flexural modulus (colorFabb, ISO 178)[1] | Not documented |
| Charpy impact, notchedkJ/m² | Not documented | 5.3 ± 0.2 printed XY for PPS-CF10 and 7.3 ± 0.2 for PPS-GF20, ISO 179 notched[2][5] |
| Layer adhesion / Z tensileMPa | Not documented | 32.0 ± 5.1 (PPS-CF10) and 22.9 ± 0.8 (PPS-GF20) printed Z, ISO 527[2][5] |
| Brittleness1–5 | Very ductile — bends far before failing[1] | Very brittle — cracks or shatters easily; elongation at break 1.4 %[2] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Tunable by nozzle temperature: colorFabb 92 Shore A unfoamed; Siraya Tech 78 A printed at 240 °C falling to 63 A at 270 °C, Roamr TPU Air HR 80A 80 A down to 66 A and HR 85A 83 A down to 70 A (ISO 7619)[1][3][4][24] | Rockwell 105 (and R124) on extruded unfilled PPS stock (ASTM D785); no figure is published for a fibre-filled PPS filament[25] |
| Creep resistance / sustained load1–5 | Poor — no foamed-grade creep test; a printed 95A TPU bar crept from 74.5 to 82.7 mm over 5 days at 1.25 kg[26] | Excellent — holds load for years. Ensinger lists high creep resistance for unfilled PPS stock and Spectrum states creep resistance is unchanged under continuous load at high temperature; the fibre raises heat deflection to 252 °C at 0.45 MPa[25][27][2] |
| Fatigue / repeated-flex resistance1–5 | Excellent — living hinges viable[18] | Not documented |
| Elasticity / flexibility1–5 | Rubbery / highly elastic[1] | Rigid[2] |
| Z strength as % of XY% | Not documented | 54 (PPS-CF10) and 36 (PPS-GF20), printed[2][5] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | Not documented | 252.5 (PPS-CF10) and 236.3 (PPS-GF20), printed, ISO 75 at 0.45 MPa[2][5] |
| HDT at 1.8 MPa°C | Not documented | 133 (PPS-CF10) and 125.8 (PPS-GF20), printed, ISO 75 at 1.8 MPa[2][5] |
| Glass transition (Tg)°C | Not documented | 97.7 (PPS-CF10) and 95.0 (PPS-GF20), DSC[2][5] |
| Melting point / Vicat°C | Vicat softening drops as the foam expands: 83 printed at 240 °C to 53 at 270 °C (Siraya Tech, ISO 306); QIDI 70.4[3][10] | 279.7 (PPS-CF10) and 279.6 (PPS-GF20) melting, DSC; Vicat 267.5 and 272.5 (ISO 306)[2][5] |
| Continuous service temperature°C | Not documented | 170 long-term service on extruded PPS stock, converted from 338 °F; no figure published for the carbon-filled grade[25] |
| Annealing response | Foaming activates near 230 °C and expands the extrudate about 1.6×; colorFabb advises dropping flow to 60–70 % to realise the weight saving, and Siraya Tech publishes a flow schedule from 85–90 % at 230 °C down to 50–55 % at 270 °C[1][3] | Not documented |
| Environment & Chemical | ||
| UV resistance1–5 | Good — years with some colour shift; Polymaker lists UV exposure among the conditions TPU withstands[18] | Not documented |
| Chemical resistance | Withstands industrial solvents and UV exposure (Polymaker)[18] | Outstanding — PPS resists essentially all solvents below 200 °C[21] |
| Food contact | Not food safe without specific certification (Polymaker)[18] | Not documented |
| Biodegradability / compostability | Not biodegradable[18] | Not documented |
| Recyclability | Not accepted in household plastic collection[18] | Not documented |
| Electrical & ESD properties | Not documented | Surface resistivity above 10¹² ohm — insulating (ANSI/ESD S11.11)[2][5] |
| Health & Safety | ||
| Fume toxicity1–5 | Low hazard — minimal VOC and particle emission; TPU was not among the nine filaments in the chamber study[28] | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[28] |
| Ventilation / filtration requirement1–5 | Open a window / occasional ventilation[28] | Ventilated room or enclosure recommended[28] |
| Dust & fibre handling hazard | Not documented | Fibre is bound in the matrix; sanding dust should not be inhaled[2] |
| Post-Processing | ||
| Sanding & machining | Difficult to sand or smooth; Polymaker limits post-processing to trimming or tumbling[18] | Not documented |
| Gluing & solvent welding | Cyanoacrylate bonds TPU; no common solvent welds it[18] | Not documented |
| Vapour / chemical smoothing | No practical vapour smoothing[18] | Not documented |
| Support material pairing | Polymaker warns TPU supports are often very difficult to remove[18] | Not documented |
| Dimensional accuracy & detail | Foamed surfaces are matte and textured; holding a consistent hardness means holding the nozzle temperature steady, and the printed density moves by nearly a factor of two across the 230–270 °C window[1][3] | Not documented |
| Solvents & Solubility | ||
| Soluble in | DMF, DMSO, NMP and THF dissolve TPU; acetone, MEK and cyclohexanone are partial solvents. All laboratory reagents.[29] | None — PPS does not dissolve in any known solvent below 200 °C.[30][31] |
| Softened or crazed by | Toluene and benzene swell it up to +50 % by weight at 23 °C; the foamed wall soaks up esters and alcohols faster still.[29] | Nothing at 23 °C; Ensinger rates it only conditionally resistant to benzene, dichloromethane, toluene and pyridine.[31] |
| Solvent welding & smoothing agent | None practical — the true solvents (DMF, THF, NMP) are laboratory reagents and leave the joint swollen and weak.[29] | None — no solvent welds or smooths PPS.[30] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- varioShore TPU Technical Data Sheet colorFabb · 2026-08 · tds
- Fiberon PPS-CF10 Technical Data Sheet V1.1 Polymaker · 2025-07 · tds
- Siraya Tech Flex TPU Air Technical Data Sheet Siraya Tech · 2026-08 · tds
- Roamr TPU Air HR 80A Technical Data Sheet Siraya Tech · 2026-08 · tds
- Fiberon PPS-GF20 Technical Data Sheet V1.1 Polymaker · 2025-07 · tds
- Recreus product catalogue Recreus · 2026-08 · vendor
- varioShore TPU Natural — product page colorFabb US · 2026-08 · vendor
- Siraya Tech Flex TPU Air Black Filament — lightweight foaming flexible, product page Siraya Tech · 2026-08 · vendor
- Roamr TPU Air HR 80A Filament — product page Siraya Tech · 2026-08 · vendor
- TPU-Aero Lightweight TPU Filament — product page with specification tables QIDI Tech · 2026-08 · vendor
- aeFlex TPU-Aero — active foaming low weight TPU, product page Phaetus · 2026-08 · vendor
- Polymaker product catalogue Polymaker · 2026-08 · vendor
- Bambu Lab PPS-CF Black, spool (750 g) 3DJAKE · 2026-08 · vendor
- 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
- IEMAI 3D CF-PPS 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- Phaetus aeWorthy TPU-Aero — reseller listing West3D · 2026-08 · vendor
- Flexible (TPE/TPU) — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- TPU — material basics Polymaker Wiki · 2026-08 · doc
- NinjaFlex 85A Technical Specifications NinjaTek · 2026-08 · tds
- Extrudr Product Catalogue (DURAPRO PA12 data block) Extrudr · 2025-03 · tds
- PPS — material basics Polymaker Wiki · 2026-08 · doc
- Composite materials filled with carbon, kevlar or glass Prusa Knowledge Base · 2026-08 · doc
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- Roamr TPU Air HR 85A Technical Data Sheet Siraya Tech · 2026-08 · tds
- TECATRON natural (PPS) — stock shape properties Ensinger · 2026-08 · tds
- BambuLab TPU 95A HF vs Qidi TPU 95A HF — results spreadsheet My Tech Fun (Igor Gaspar) · 2024-02 · test
- Spectrum PPS AM230 Technical Data Sheet Spectrum Filaments · 2022-04 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Elastollan — Chemical properties: swelling and chemical resistance BASF · 2026-08 · tds
- PPS (Polyphenylene sulfide) — Knowledge Base Prusa Research · 2026-08 · doc
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds