3D Printing Info

Filament comparison

e-TPU vs PEI 9085

Compare printing settings, strength, heat resistance, dated prices and sources.

Foaming / expanded TPU (TPU Aero / TPU Air) guidePEI (ULTEM 9085) guide

2 selected · all documented properties

Open these two in the interactive comparisonMore e-TPU comparisonsMore PEI 9085 comparisons
e-TPU vs PEI 9085 — documented properties and sources
PropertyFoaming / expanded TPU (TPU Aero / TPU Air)FLEXPEI (ULTEM 9085)HIGHTEMP
Market snapshot
Listing priceUSD/kg; dated snapshots$52.05/kg median; $41.99–$85.29/kg across 6 dated product listings$309.80/kg median; $220.00–$392.00/kg across 6 dated product listings
Identity & Market
Base polymer / chemistryFoaming thermoplastic polyurethane — a blowing agent expands the extrudate so the printed Shore hardness can be tuned by flow rate[1]Polyetherimide, ULTEM 9085 grade — the flame-retardant PEI used for aircraft interiors[2]
Densityg/cm³1.15 filament (Siraya Tech Flex TPU Air) and 1.05 (Roamr TPU Air HR), ISO 1183; the printed part falls to 0.51–0.93 depending on nozzle temperature (ISO 845)[3][4]1.34 (ISO 1183, 3DXTech) against 1.27 specific gravity on moulded plaques (ASTM D792, Stratasys) — the two suppliers disagree[2][5]
Typical priceUSD/kg1 kg-equivalent spools span 42–85; the middle of the market is about 52[6][7][8][9][10][11]1 kg-equivalent spools cluster near 298[12][13][14][15]
Price range across brandsUSD/kg42–85 across brands; QIDI TPU-Aero 42, Siraya Tech Flex TPU Air 45, Phaetus aeFlex TPU-Aero 49 direct and 40 at West3D, Roamr TPU Air HR 80A 55 at 800 g, Recreus Filaflex Foamy 73 at 750 g, colorFabb varioShore 85 at 700 g[6][7][8][9][10][11][16]220-392 across brands and formats; 3DXTech ThermaX PEI 9085 220 at 2 kg, 3D4Makers 270 at 2 kg, Fiberlogy 298 at 500 g, Kimya 321 at 500 g, IEMAI 3D 385 at 1 kg, 3DXTech CarbonX PEI 9085+CF 392[12][13][14][15][17]
Market availability1–5Available from several mainstream brands — colorFabb, Recreus, QIDI, Phaetus, Siraya Tech and FusRock all sell an active-foaming TPU[1][6][7][8][10][11]Niche, a handful of specialist brands[12][13][14][15]
Spool sizes & diameters1.75 mm; 0.7, 0.75, 0.8, 1 and 3 kg spools[1][6][8][9][11]1.75 and 2.85 mm; 250 g to 2 kg spools, plus Stratasys canisters[12][15][5]
Typical applicationsCushioning, midsoles, insoles and soft-touch parts where the softness needs to vary within one print; Siraya Tech's Roamr line is aimed specifically at printed footwear[1][9]Aircraft interior parts and rail rolling stock, where the flame, smoke and toxicity rating is the requirement[2]
Diameter tolerance± mm0.03 (Siraya Tech and Roamr, 1.75 mm)[3][4]Not documented
Printing Parameters
Nozzle temperature°C230–270 (QIDI and Siraya Tech), 220–260 (Roamr); foaming activates near 230 °C and is strongest at the top of the range[1][3][4][10]Not documented
Bed temperature°C30–45 (QIDI and Siraya Tech), 35–50 (Roamr) — a hot bed makes the foamed part over-stick[3][4][10]130–140 (3DXTech)[2]
Enclosure / chamber requirement1–5Open frame is fine — Roamr states no enclosure is required[1][4]Actively heated chamber required[18][19]
Part cooling fan100 % — cooling sets the foamed structure quickly (Siraya Tech and Roamr)[3][4]Not documented
Bed surface & adhesion aidPEI sheet or painter's tape; Polymaker warns TPU can over-stick and advises a glue stick as a release agent, and Siraya Tech recommends PVP glue or Magigoo as a release agent on PEI[20][21][3]Not documented
Maximum volumetric flow (mm³/s; see test conditions)mm³/sUp to 12 (Siraya Tech, Flex TPU Air)[8]Not documented
Warping tendency1–5Not documentedSevere — heated chamber needed[18]
Stringing / oozing tendency1–5Severe — the material expands inside the hot end, so it oozes on travel moves; QIDI states retraction tuning cannot fix it and Siraya Tech advises setting retraction distance and speed to zero[3][10]Not documented
Overall printing difficulty1–5Advanced — enclosure, hardware upgrades, tuning; both density and hardness follow nozzle temperature and flow[1]Expert / industrial hardware only[18][19]
Extruder requirementDirect drive; the base material is a 92A TPU[1][22]Not documented
Hardware Wear & Reliability
Nozzle hardness required1–4Brass fine indefinitely — Roamr states plainly that no hardened nozzle is needed[23][4]Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[18]
Abrasiveness1–5Non-abrasive[23]Non-abrasive when unfilled[2]
Nozzle clog risk1–5Not documentedModerate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[24]
Hotend requirementNo special hot-end required, but a direct-drive extruder is (Simplify3D)[20]Not documented
Moisture Behaviour
Moisture absorption (hygroscopicity)1–5Moderate[25]Not documented
Equilibrium moisture content at ~50 % RH%1.09 water absorption (QIDI TPU-Aero; the standard is not stated)[10]Not documented
Drying temperature & time70–80 °C for 4–6 h; keep below 15 % RH while printing (Siraya Tech, Roamr and QIDI)[3][4][10]Not documented
Symptoms when wetBubbling and popping at the nozzle, stringing and a rough surface; Siraya Tech adds that moisture wrecks the foaming itself, not only the surface[25][3]Not documented
Effect of moisture on strengthPolymaker groups TPU with the highly hygroscopic materials; no dry-versus-conditioned figures are published[25]No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[24]
Storage requirementSealed with desiccant; often kept in a dryer during the print[25]Not documented
Mechanical Properties
Tensile strength (XY)MPaFalls with foaming: colorFabb 24 unfoamed and 12 foamed (ISO 527-1A); Siraya Tech 10.3 at break printed at 240 °C down to 3.8 at 270 °C; QIDI 6.81 at break (ISO 527, XY)[1][3][10]63-77 at break (printed XZ, ASTM D638, Stratasys F900/F3300/Fortus 450mc, three tips and two colours); 54 (printed XY, ISO 527, 3DXTech)[5][2]
Young's modulusMPa50 unfoamed and 40 foamed (colorFabb, ISO 527-1A)[1]2040-2540 (printed XZ, ASTM D638, Stratasys); 2050 (printed XY, ISO 527, 3DXTech)[5][2]
Elongation at break%465 unfoamed and 450 foamed (colorFabb, ISO 527-1A); Siraya Tech 629 at 240 °C down to 475 at 270 °C; Roamr 760 down to 540; QIDI 576 (ISO 527, XY)[1][3][4][10]5.4-9.1 at break (printed XZ, ASTM D638, Stratasys); 1.9-4.3 in ZX; 3DXTech quotes 3 (ISO 527)[5][2]
Flexural strengthMPaNot documented104-116 at break (printed XZ, ASTM D790 Procedure A, Stratasys); 72-98 in ZX; 3DXTech quotes 90 (ISO 178)[5][2]
Flexural modulusMPa50 unfoamed and 40 foamed flexural modulus (colorFabb, ISO 178)[1]2400-2550 (printed XZ, ASTM D790, Stratasys F900 T16 and T16A) against 2120-2130 in ZX; 3DXTech quotes 2170 (ISO 178)[5][2]
Other impact dataNot documentedIzod notched 88.5-140 J/m XZ against 37-80 J/m ZX; unnotched 647-2260 J/m XZ against 169-633 J/m ZX (printed, ASTM D256/D4812, Stratasys, across three printers and three tips)[5]
Layer adhesion / Z tensileMPaNot documented39-63 at break (printed ZX, ASTM D638, Stratasys); the low end is the F900 T16 baseline, the high end the F3300 N500 hot end[5]
Brittleness1–5Very ductile — bends far before failing[1]Brittle — snaps with little warning[2]
Hardness (scale-specific)Shore A / Shore D / RockwellTunable by nozzle temperature: colorFabb 92 Shore A unfoamed; Siraya Tech 78 A printed at 240 °C falling to 63 A at 270 °C, Roamr TPU Air HR 80A 80 A down to 66 A and HR 85A 83 A down to 70 A (ISO 7619)[1][3][4][26]Rockwell M110 / R126 on extruded PEI stock (ASTM D785)[27]
Creep resistance / sustained load1–5Poor — no foamed-grade creep test; a printed 95A TPU bar crept from 74.5 to 82.7 mm over 5 days at 1.25 kg[28]Excellent — holds load for years. Printed ZX coupons keep 87 % of room-temperature tensile strength at 104 °C and 70 % at 132 °C (ASTM D638); extruded PEI stock is rated 170 °C long-term service[5][27]
Fatigue / repeated-flex resistance1–5Excellent — living hinges viable[21]Not documented
Elasticity / flexibility1–5Rubbery / highly elastic[1]Rigid[2]
Z strength as % of XY%Not documented56-86 (Stratasys ZX against XZ tensile at break, ASTM D638, across F900/F3300/Fortus 450mc and T16/T20/T40A tips); 58 on the F900 T16 baseline[5]
Thermal Properties
HDT at 0.45 MPa°CNot documented158 (printed XY, ISO 75 at 0.45 MPa, 3DXTech) to 178 (printed XY 178.2 and ZX 178.4, ASTM D648 Method B at 66 psi, Stratasys); moulded 176.9[2][5]
HDT at 1.8 MPa°CNot documented170-173 (printed XY 170.2 and ZX 172.6, ASTM D648 Method B at 264 psi); moulded 172.9[5]
Glass transition (Tg)°CNot documented177 (moulded plaque, ASTM D7426 inflection point, Stratasys); 186 (DSC, 3DXTech)[5][2][29]
Melting point / Vicat°CVicat softening drops as the foam expands: 83 printed at 240 °C to 53 at 270 °C (Siraya Tech, ISO 306); QIDI 70.4[3][10]Not documented
Continuous service temperature°CNot documented170 long-term service on extruded PEI stock, converted from 338 °F; 200 short term[27]
Annealing responseFoaming activates near 230 °C and expands the extrudate about 1.6×; colorFabb advises dropping flow to 60–70 % to realise the weight saving, and Siraya Tech publishes a flow schedule from 85–90 % at 230 °C down to 50–55 % at 270 °C[1][3]Not documented
Thermal expansion (CTE)µm/m·KNot documented44.9 (printed XY, -50 to 80 °C, ASTM E831), falling to 31.4 over 80-160 °C; ZX gives 44.5 over -50 to 60 °C. Black pigment raises it to 51.9[5]
Flammability / UL 94Not documentedUL 94 V-0 at 1.5 mm on the base resin. Printed parts are tested to 14 CFR 25.853, BSS 7238 and 7239 and AITM 2.0007B and 3.0005 covering 60 s and 12 s vertical burn, 15 s horizontal burn, smoke density, toxic gas emission and OSU heat release[2][5]
Environment & Chemical
UV resistance1–5Good — years with some colour shift; Polymaker lists UV exposure among the conditions TPU withstands[21]Good — years with some colour shift. 1000 h of QUV cycling to ASTM G154 left printed ZX coupons at 55.5 MPa yield against 56.0 unexposed, with elongation and modulus unchanged[5]
Chemical resistanceWithstands industrial solvents and UV exposure (Polymaker)[21]Not documented
Food contactNot food safe without specific certification (Polymaker)[21]Not documented
Biodegradability / compostabilityNot biodegradable[21]Not documented
RecyclabilityNot accepted in household plastic collection[21]Not documented
Health & Safety
Fume toxicity1–5Low hazard — minimal VOC and particle emission; TPU was not among the nine filaments in the chamber study[30]Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[30]
Ventilation / filtration requirement1–5Open a window / occasional ventilation[30]Ventilated room or enclosure recommended[30]
Post-Processing
Sanding & machiningDifficult to sand or smooth; Polymaker limits post-processing to trimming or tumbling[21]Not documented
Gluing & solvent weldingCyanoacrylate bonds TPU; no common solvent welds it[21]Not documented
Vapour / chemical smoothingNo practical vapour smoothing[21]Not documented
Support material pairingPolymaker warns TPU supports are often very difficult to remove[21]Not documented
Dimensional accuracy & detailFoamed surfaces are matte and textured; holding a consistent hardness means holding the nozzle temperature steady, and the printed density moves by nearly a factor of two across the 230–270 °C window[1][3]Not documented
Solvents & Solubility
Soluble inDMF, DMSO, NMP and THF dissolve TPU; acetone, MEK and cyclohexanone are partial solvents. All laboratory reagents.[31]Chlorinated hydrocarbons — dichloromethane and chloroform — are solvents for polyetherimide. Laboratory reagents.[32][33]
Softened or crazed byToluene and benzene swell it up to +50 % by weight at 23 °C; the foamed wall soaks up esters and alcohols faster still.[31]Acetone, MEK, benzene, toluene and butyl acetate craze or stress-crack it; alcohols, fuels and dilute acids do not.[33][32]
Solvent welding & smoothing agentNone practical — the true solvents (DMF, THF, NMP) are laboratory reagents and leave the joint swollen and weak.[31]Dichloromethane is the only welding route, and it is a controlled carcinogen rather than a workshop material.[32][33]

Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.

Sources for this comparison

  1. varioShore TPU Technical Data Sheet colorFabb · 2026-08 · tds
  2. ThermaX PEI 9085 Technical Data Sheet v4 3DXTech · 2026-08 · tds
  3. Siraya Tech Flex TPU Air Technical Data Sheet Siraya Tech · 2026-08 · tds
  4. Roamr TPU Air HR 80A Technical Data Sheet Siraya Tech · 2026-08 · tds
  5. ULTEM 9085 Resin — FDM Material Data Sheet Stratasys · 2026-04 · tds
  6. Recreus product catalogue Recreus · 2026-08 · vendor
  7. varioShore TPU Natural — product page colorFabb US · 2026-08 · vendor
  8. Siraya Tech Flex TPU Air Black Filament — lightweight foaming flexible, product page Siraya Tech · 2026-08 · vendor
  9. Roamr TPU Air HR 80A Filament — product page Siraya Tech · 2026-08 · vendor
  10. TPU-Aero Lightweight TPU Filament — product page with specification tables QIDI Tech · 2026-08 · vendor
  11. aeFlex TPU-Aero — active foaming low weight TPU, product page Phaetus · 2026-08 · vendor
  12. 3DXTech product catalogue 3DXTech · 2026-08 · vendor
  13. Kimya PEI-9085 Natural 2.85 mm 500 g igo3d · 2026-08 · vendor
  14. Fiberlogy PEI 9085 Natural, 1.75 mm / 500 g 3DJAKE · 2026-08 · vendor
  15. 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
  16. Phaetus aeWorthy TPU-Aero — reseller listing West3D · 2026-08 · vendor
  17. IEMAI 3D PEI 9085 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
  18. Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
  19. Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
  20. Flexible (TPE/TPU) — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
  21. TPU — material basics Polymaker Wiki · 2026-08 · doc
  22. NinjaFlex 85A Technical Specifications NinjaTek · 2026-08 · tds
  23. Extrudr Product Catalogue (DURAPRO PA12 data block) Extrudr · 2025-03 · tds
  24. THERMAX PEI 9085 — product page (print recommendations) 3DXTech · 2026-08 · doc
  25. Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
  26. Roamr TPU Air HR 85A Technical Data Sheet Siraya Tech · 2026-08 · tds
  27. TECAPEI natural (PEI) — stock shape properties Ensinger · 2026-08 · tds
  28. BambuLab TPU 95A HF vs Qidi TPU 95A HF — results spreadsheet My Tech Fun (Igor Gaspar) · 2024-02 · test
  29. ThermaX PEI 1010 Technical Data Sheet v4 3DXTech · 2026-08 · tds
  30. Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
  31. Elastollan — Chemical properties: swelling and chemical resistance BASF · 2026-08 · tds
  32. Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
  33. Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds