Filament comparison
ASA vs PEEK
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | ASAASA | PEEKHIGHTEMP |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $28.98/kg median; $17.99–$50.00/kg across 14 dated product listings | $531.87/kg median; $296.14–$770.00/kg across 5 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | Acrylonitrile styrene acrylate — ABS with the butadiene rubber phase replaced by an acrylate rubber that has no UV-vulnerable double bonds[1][2] | Polyether ether ketone — a semi-crystalline polyaryletherketone[3] |
| Densityg/cm³ | 1.05 (Bambu Lab) to 1.13 (PolyLite ASA), ISO 1183; Prusament 1.07[4][5][2] | 1.30 (ISO 1183)[3][6] |
| Typical priceUSD/kg | 1 kg spools cluster near 30[7][8][9] | 1 kg-equivalent spools span 296–770; the middle of the market is about 532[10][11][12] |
| Price range across brandsUSD/kg | 18–50 across brands; IEMAI 18, SUNLU 18, Ambrosia 23, Polymaker 26, Bambu Lab 30, YXPOLYER 30, Prusament 41, 3DXTech 50[13][8][7][14][9][10][15][16][17] | 296-770 across brands and spool sizes; 3D4Makers recycled R-PEEK 296 at 750 g, IEMAI 3D 420 at 1 kg, LEHVOSS Luvocom 3F PEEK 9581 532 at 2 kg, 3DXTech ThermaX PEEK 770 at 500 g[10][11][12] |
| Market availability1–5 | Stocked by most mainstream brands[7][8][10][9] | Niche, a handful of specialist brands[10][11][6] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 0.8, 1, 4 and 10 kg spools[10][9][7] | 1.75 and 2.85 mm; 200 g to 2 kg spools[10][11][6] |
| Typical applications | Outdoor fittings, signage, automotive exterior trim and anything that has to hold colour and strength in sunlight[18][1] | Aerospace brackets, semiconductor handling, sterilisable medical tooling and downhole parts[3] |
| Diameter tolerance± mm | ±0.04 (Prusament)[2] | Not documented |
| Printing Parameters | ||
| Nozzle temperature°C | 230–270 across brands; Prusament 260 ± 10, Bambu Lab 240–270, PolyLite 230–260[4][5][2] | 380-400 (3DXTech printed-specimen conditions); Victrex quotes a 340-450 melt range for AM 450 FIL[3][6] |
| Bed temperature°C | 75–110; Prusament 110 ± 5, Bambu Lab 80–100, PolyLite 75–95[4][5][2] | 130–140 (3DXTech)[3] |
| Enclosure / chamber requirement1–5 | Enclosure recommended — Polymaker calls a chamber needed at ambient temperature, Bambu Lab requires an enclosed printer and rules out its P1P and A-series machines[5][19] | Actively heated chamber required[20][21] |
| Recommended chamber temperature°C | 45–60 (Bambu Lab)[4] | Not less than 150 for semi-crystalline printing (Victrex AM 450 FIL); bed above 150[6] |
| Part cooling fan | Low — Prusament 30 % within a 0–50 % range, Bambu Lab 0–80 %, PolyLite off[2][4][5] | Not documented |
| Bed surface & adhesion aid | Satin, smooth PEI or powder-coated sheet with a glue stick; Prusa advises a 3 mm or taller brim on large parts[2][19] | Not documented |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | 10–16 (PrusaSlicer guidance for ABS/ASA)[22] | Not documented |
| Warping tendency1–5 | High — enclosure needed for reliable large parts; Prusa recommends a tall brim and Bambu Lab attributes cracking to cooling stress exceeding interlayer adhesion[2][19] | Severe — heated chamber needed[20] |
| Bed-adhesion difficulty1–5 | Needs a specific surface plus adhesive[2][19] | Very difficult — special plates or slurry required[20] |
| Stringing / oozing tendency1–5 | Slight[5] | Not documented |
| Overall printing difficulty1–5 | Intermediate — dry filament and a tuned profile[19][2] | Expert / industrial hardware only[20][21] |
| Extruder requirement | Not documented | An all-metal hot end rated above 400 °C and a heated chamber; 3DXTech tests at 0.25 mm layer height on a 0.4 mm nozzle[3][20] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely[19] | Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[20] |
| Abrasiveness1–5 | Non-abrasive[19] | Non-abrasive when unfilled[3] |
| Nozzle clog risk1–5 | Low — no special hot-end required and clogging is not among the listed drawbacks; Prusa lists no drybox and no hardened nozzle[23][24] | Moderate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[25] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[23] | Not documented |
| Hotend requirement | No special hot-end required[23] | Not documented |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Moderate — 0.45 % saturated at 25 °C / 55 % RH (Bambu Lab) and 0.40 % equilibrium (Polymaker); Prusa measures only 0.17 % after 7 days at 22 % RH[4][5][2] | Not documented |
| Equilibrium moisture content at ~50 % RH% | 0.45 saturated at 25 °C / 55 % RH (Bambu Lab); 0.40 equilibrium (Polymaker); 0.17 after 7 days at 24 °C / 22 % RH (Prusa)[4][5][2] | 0.45 at saturation, 23 °C (ISO 62); 0.55 at 100 °C[6] |
| Drying temperature & time | 80 °C for 8 h (Bambu Lab); 70 °C for 7 h (Polymaker)[4][5] | 120 °C for 5 h, target below 0.020 % moisture (Victrex AM 450 FIL)[6] |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing, rough surface and weak layers[26] | Not documented |
| Effect of moisture on strength | No dry-versus-conditioned figures are published for ASA; Polymaker groups the styrenics as moderate-sensitivity and the loss shows as poor layer adhesion rather than a stated strength delta[26] | No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[25] |
| Storage requirement | Sealed with desiccant; Polymaker rates the styrenics moderate-sensitivity[26] | Not documented |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 37 ± 3 (Bambu Lab) to 43.8 (PolyLite) printed XY, ISO 527; Prusament 42 ± 1 at yield; Formfutura quotes 47.5 at yield[4][5][2][27] | 60-100 (printed XY): Victrex AM 450 FIL 60-80 at yield and 3DXTech 100, both ISO 527; 98 at yield injection-moulded[3][6] |
| Young's modulusMPa | 2379 (PolyLite) to 2450 (Bambu Lab) printed XY, ISO 527; Prusament 1600, Formfutura 2020[4][5][2][27] | 3000-4000 (printed XY, ISO 527, Victrex AM 450 FIL); 3720 (3DXTech); 4000 injection-moulded[3][6] |
| Elongation at break% | 6.7 (PolyLite) to 9.2 (Bambu Lab) at break, printed XY, ISO 527; Formfutura quotes 15 at break, Prusament 3.4 at yield[4][5][27][2] | 28 (printed XY, ISO 527) — remarkably ductile for a high-temperature polymer[3] |
| Flexural strengthMPa | 64 ± 1 printed horizontal (Prusament, ISO 178); Bambu Lab 65 ± 5, PolyLite 73.4[2][4][5] | 130 (printed XY, ISO 178)[3] |
| Flexural modulusMPa | 1920 ± 130 (Bambu Lab) to 3206 (PolyLite) printed XY, ISO 178; Prusament 2000[4][5][2] | 2700 (printed XY, ISO 178)[3] |
| Charpy impact, notchedkJ/m² | 10.3 (PolyLite) to 19.6 (Bambu Lab) printed XY, ISO 179, notched; Prusament 12 ± 1, Formfutura 18[5][4][2][27] | 6.0 (injection-moulded, ISO 179/1eA); unnotched does not break[6] |
| Other impact data | Charpy unnotched 25 ± 3 printed horizontal and 38 ± 11 printed vertical (Prusament, ISO 179-1); Bambu Lab 41.0 ± 2.3 printed XY[2][4] | Izod notched 7.0 kJ/m2 injection-moulded (ISO 180/A). Printed anisotropy is extreme: VICTREX AM 200 on a Stratasys F900 gives Izod notched 1380-1530 J/m XZ against 30-62 J/m ZX (ASTM D256)[6][28] |
| Layer adhesion / Z tensileMPa | 11 ± 1 (Prusa interlayer adhesion test); 31 ± 4 (Bambu Lab) and 32 (PolyLite) printed Z tensile, ISO 527[2][4][5] | 20-85 at yield (printed ZX, ISO 527, Victrex AM 450 FIL); the spread is set by chamber temperature and weld quality[6] |
| Brittleness1–5 | Tough — absorbs impact, yields before breaking[4][2] | Tough — absorbs impact, yields before breaking[3] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | 78 Shore D (Prusa Polymers method)[2] | Shore D 84.5 (injection-moulded, ISO 868); Rockwell M100 / R125 on extruded PEEK stock (ASTM D785)[6][29] |
| Creep resistance / sustained load1–5 | Moderate — no printed-ASA creep test found; Tg of 98 °C keeps room-temperature service far below softening, unlike PLA[5][2] | Excellent — holds load for years. Victrex rates PEEK for long-term creep; injection-moulded flexural stress at 3.5 % strain falls only from 125 MPa at 23 °C to 85 MPa at 125 °C, and extruded stock is rated to 249 °C continuous[30][6][29] |
| Fatigue / repeated-flex resistance1–5 | Moderate — fatigue limit at 25 % of tensile strength (8 MPa) on printed specimens, the best of the four polymers in that study[31] | Excellent — living hinges viable. Victrex rates PEEK for long-term fatigue as well as creep[30] |
| Elasticity / flexibility1–5 | Rigid[4] | Rigid[3] |
| Z strength as % of XY% | 84 (Bambu Lab, printed Z against XY tensile); 73 for PolyLite ASA[4][5] | 71-84 (VICTREX AM 200 LMPAEK printed on the Stratasys F900 and Fortus 450mc, ZX against XZ tensile yield, ASTM D638); unfilled PEEK's own ZX spread is wider[28] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 93 (Prusament) to 103 (PolyLite), ISO 75 at 0.45 MPa; Bambu Lab 100[2][5][4] | 140 (printed XY, ISO 75 at 0.45 MPa, 3DXTech)[3] |
| HDT at 1.8 MPa°C | 86 (Prusament) to 100 (PolyLite), ISO 75 at 1.8 MPa; Bambu Lab 92[2][5][4] | 152 (unannealed, ISO 75-2/Af, Victrex AM 450 FIL); 160 on extruded stock (ASTM D648 at 264 psi)[6][29] |
| Glass transition (Tg)°C | 98 (PolyLite, DSC)[5] | 143 (DSC, 3DXTech); Victrex gives onset 143 and midpoint 150 (ISO 11357-2)[3][6] |
| Melting point / Vicat°C | Amorphous — no melting point; Vicat 105 (PolyLite, ISO 306)[5] | 343 melting (ISO 11357-3, Victrex); VICTREX AM 200 LMPAEK melts at 303[6][28] |
| Continuous service temperature°C | 93 — Prusa publishes this as the temperature resistance of Prusament ASA[32] | 240 UL 746B relative thermal index, strength (RTI electrical 260, impact 180); Ensinger rates extruded PEEK stock at 249 long term[6][29] |
| Thermal expansion (CTE)µm/m·K | 69 ± 17 in XY and 115 ± 24 in the build direction (printed, TMA, 40–70 °C)[33] | 37.8 (extruded PEEK stock, 23-60 °C, ASTM E831; source states 2.1e-5 in/in/°F), rising to 41.9 at 60-100 °C and 55.8 at 100-150 °C[29] |
| Flammability / UL 94 | Flammable; no UL 94 rating published for standard ASA[4] | UL 94 V-0 at 1.5 mm on the base resin; glow-wire flammability index 960 °C at 2.0 mm (IEC 60695-2-12)[3][6] |
| Environment & Chemical | ||
| UV resistance1–5 | Excellent — designed for permanent outdoor use. After 1000 h of QUV exposure to ASTM G154 Stratasys measured yield strength falling only from 30.5 to 30.3 MPa and stress at break by 3.0 %[18] | Not documented |
| Outdoor durability | 1000 h QUV per ASTM G154, cycling 8 h at 60 °C and 4 h at 50 °C with condensation: yield 30.5 → 30.3 MPa, stress at break 30.5 → 29.5 MPa, elongation 2.8 → 2.3 %, modulus 1.82 → 1.95 GPa[18] | Not documented |
| Chemical resistance | Good against weak acids, weak alkalis, oils and grease; dissolved by acetone[5] | Outstanding — resistant to almost all solvents and to steam sterilisation[3] |
| Water / humidity resistance in service1–5 | Good — minor absorption[4] | Excellent — essentially unaffected; 0.45 % water at saturation and resistant to steam sterilisation[6][3] |
| Food contact | Not food safe[1] | Not documented |
| Biodegradability / compostability | Not biodegradable[1] | Not documented |
| Recyclability | Not accepted in household plastic collection[1] | Not documented |
| Health & Safety | ||
| Fume toxicity1–5 | High — hazardous VOC such as styrene; enclosure and filtration needed[34][19] | Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[34] |
| VOC emission rateµg/min | 12–113 styrene, the range measured across the styrenic filaments tested; ASA itself was not among them[34] | Not documented |
| Ultrafine-particle emission rateparticles/min | 2 × 10¹⁰ to 9 × 10¹⁰ median for ABS, the closest styrenic tested; ASA itself was not measured[34] | Not documented |
| Hazardous species emitted | Styrene. Bambu Lab states ABS and ASA release harmful gases such as styrene at printing temperature, which can be toxic and cause dizziness or nausea. Azimi et al. measured styrene from every styrenic filament tested but did not test ASA itself[19][34] | Not documented |
| Ventilation / filtration requirement1–5 | Enclosure with carbon and HEPA filtration[34][19] | Ventilated room or enclosure recommended[34] |
| Post-Processing | ||
| Sanding & machining | Sands well and takes filler before painting[1] | Not documented |
| Gluing & solvent welding | Solvent-welds with acetone[5] | Not documented |
| Vapour / chemical smoothing | Acetone vapour smoothing works — ASA dissolves in acetone[5] | Not documented |
| Support material pairing | HIPS breaks away or dissolves in d-limonene; Bambu Lab sells a dedicated Support for ABS that also serves ASA[19] | Not documented |
| Dimensional accuracy & detail | Warping and cooling-stress cracking are the accuracy limits; Stratasys notes the matte finish as a deliberate aesthetic advantage[19][18] | Not documented |
| Solvents & Solubility | ||
| Soluble in | Acetone dissolves it (Polymaker); MEK, THF, ethyl acetate and the chlorinated solvents dissolve the styrenic backbone.[35][5] | 95–98 wt% sulphuric acid dissolves it — 10 g per 100 mL at 40–70 °C gives a dark red solution. Laboratory route only.[36][35] |
| Softened or crazed by | Limonene attacks some grades — Prusa reports Prusament ASA Orange flaking apart as layer adhesion fails.[37] | Concentrated nitric, hydrofluoric, hydrobromic and hydriodic acids attack it; DCM, DMSO and THF swell thin-walled sections.[38][35] |
| Solvent welding & smoothing agent | Acetone vapour, ~20 min at 80 °C over 5 mm of liquid (15–40 min across brands); layer adhesion up, tensile slightly down.[39] | None — no solvent softens PEEK, so parts are joined thermally or mechanically, never chemically.[38][35] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- ASA — material basics Polymaker Wiki · 2026-08 · doc
- Prusament ASA Technical Datasheet v1.1 Prusa Polymers · 2024-05 · tds
- ThermaX PEEK Technical Data Sheet v3 3DXTech · 2026-08 · tds
- Bambu Filament Technical Data Sheet V3.0 — ASA Bambu Lab · 2026-08 · tds
- PolyLite ASA Technical Data Sheet Polymaker · 2024-11 · tds
- VICTREX AM 450 FIL — datasheet Victrex · 2025-12 · tds
- ASA — product page Bambu Lab US Store · 2026-08 · vendor
- Polymaker product catalogue Polymaker · 2026-08 · vendor
- Printed Solid product catalogue Printed Solid · 2026-08 · vendor
- 3DXTech product catalogue 3DXTech · 2026-08 · vendor
- 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
- IEMAI 3D PEEK 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
- Filastruder product catalogue Filastruder · 2026-08 · vendor
- ZYLtech ASA-GF Glass Fiber filament — product page ZYLtech · 2026-08 · vendor
- IEMAI ASA 3D Printing Filament product page IEMAI 3D · 2026-08 · vendor
- SUNLU ASA 3D Printer Filament 1 kg SUNLU · 2026-08 · vendor
- YXPOLYER ASA Purple product page YXPOLYER · 2026-08 · vendor
- ASA — FDM Material Data Sheet (includes 1000 h QUV exposure results) Stratasys · 2026-08 · tds
- ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
- Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
- Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
- Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
- ASA — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Filament Material Guide Prusa Knowledge Base · 2026-08 · doc
- ThermaX PEEK — product page 3DXTech · 2026-08 · vendor
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- ApolloX Technical Data Sheet Formfutura · 2026-08 · tds
- VICTREX AM 200 — FDM Material Data Sheet Stratasys · 2024-04 · tds
- TECAPEEK natural (PEEK) — stock shape properties Ensinger · 2026-08 · tds
- PEEK polymers — product overview Victrex · 2026-08 · doc
- Mechanical, Fatigue, and Thermal Characterization of ASA, Nylon 12, PC and PC-ABS Manufactured by Fused Filament Fabrication (FFF) Polymers 18(2):302 · 2026-01 · paper
- Prusament ASA — material page Prusa Polymers · 2026-08 · doc
- Basalt Fiber Composites with Reduced Thermal Expansion for Additive Manufacturing Polymers 14(15):3216 · 2022-08 · paper
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- The Effects of Sulfonated Poly(ether ether ketone) Ion Exchange Preparation Conditions on Membrane Properties Yee, Zhang & Ladewig, Membranes 3(3) 182–195 · 2013-07 · paper
- HIPS — Knowledge Base Prusa Research · 2026-08 · doc
- What solvents are not compatible with PEEK? — fluidics technical FAQ IDEX Health & Science · 2026-08 · doc
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc