Filament comparison
ASA-GF vs e-TPU
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | Glass-fibre ASA (ASA-GF)ASA | Foaming / expanded TPU (TPU Aero / TPU Air)FLEX |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $29.95/kg median; $26.99–$33.99/kg across 3 dated product listings | $52.05/kg median; $41.99–$85.29/kg across 6 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | ASA reinforced with chopped glass fibre — 10 wt% (Spectrum ASA-X GF10), 15 wt% (ZYLtech ASA-GF)[1][2] | Foaming thermoplastic polyurethane — a blowing agent expands the extrudate so the printed Shore hardness can be tuned by flow rate[3] |
| Densityg/cm³ | 1.07 (ZYLtech) and 1.11 (Spectrum), ISO 1183[1][2] | 1.15 filament (Siraya Tech Flex TPU Air) and 1.05 (Roamr TPU Air HR), ISO 1183; the printed part falls to 0.51–0.93 depending on nozzle temperature (ISO 845)[4][5] |
| Typical priceUSD/kg | 1 kg spools cluster near 28[6][7] | 1 kg-equivalent spools span 42–85; the middle of the market is about 52[8][9][10][11][12][13] |
| Price range across brandsUSD/kg | 27–34 across brands; Ambrosia 27, ZYLtech 30, Siraya Tech 34[6][7][14] | 42–85 across brands; QIDI TPU-Aero 42, Siraya Tech Flex TPU Air 45, Phaetus aeFlex TPU-Aero 49 direct and 40 at West3D, Roamr TPU Air HR 80A 55 at 800 g, Recreus Filaflex Foamy 73 at 750 g, colorFabb varioShore 85 at 700 g[8][9][10][11][12][13][15] |
| Market availability1–5 | Niche, a handful of specialist brands[6][1][2] | Available from several mainstream brands — colorFabb, Recreus, QIDI, Phaetus, Siraya Tech and FusRock all sell an active-foaming TPU[3][8][9][10][12][13] |
| Spool sizes & diameters | 1.75 and 2.85 mm; 1 kg spools[2][6] | 1.75 mm; 0.7, 0.75, 0.8, 1 and 3 kg spools[3][8][10][11][13] |
| Typical applications | Outdoor brackets and mounts that need stiffness and dimensional stability under sun and moisture[1][2] | Cushioning, midsoles, insoles and soft-touch parts where the softness needs to vary within one print; Siraya Tech's Roamr line is aimed specifically at printed footwear[3][11] |
| Diameter tolerance± mm | ±0.01 at 95 % probability and ±0.02 at 100 % (ZYLtech)[2] | 0.03 (Siraya Tech and Roamr, 1.75 mm)[4][5] |
| Printing Parameters | ||
| Nozzle temperature°C | 240–270 (Spectrum); 240–280 (ZYLtech)[1][2] | 230–270 (QIDI and Siraya Tech), 220–260 (Roamr); foaming activates near 230 °C and is strongest at the top of the range[3][4][5][12] |
| Bed temperature°C | 80–100 (Spectrum); 90–110 on PEI (ZYLtech)[1][2] | 30–45 (QIDI and Siraya Tech), 35–50 (Roamr) — a hot bed makes the foamed part over-stick[4][5][12] |
| Enclosure / chamber requirement1–5 | Enclosure recommended[16] | Open frame is fine — Roamr states no enclosure is required[3][5] |
| Part cooling fan | 0–20 % (Spectrum)[1] | 100 % — cooling sets the foamed structure quickly (Siraya Tech and Roamr)[4][5] |
| Bed surface & adhesion aid | PEI sheet, BuildTak or an adhesion aid such as Magigoo (Polymaker); Simplify3D also lists Kapton tape and ASA slurry[17][18] | PEI sheet or painter's tape; Polymaker warns TPU can over-stick and advises a glue stick as a release agent, and Siraya Tech recommends PVP glue or Magigoo as a release agent on PEI[19][20][4] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | 2.4–5.6 at Spectrum's 30–70 mm/s on a 0.4 mm nozzle at 0.2 mm layer; ZYLtech allows up to 200 mm/s[1][2][21] | Up to 12 (Siraya Tech, Flex TPU Air)[10] |
| Warping tendency1–5 | Moderate — needs adhesion aid or draught shield[16] | Not documented |
| Bed-adhesion difficulty1–5 | Needs a specific surface plus adhesive[17] | Not documented |
| Stringing / oozing tendency1–5 | Slight — Polymaker advises 1–2 mm retraction at 20–30 mm/s[17] | Severe — the material expands inside the hot end, so it oozes on travel moves; QIDI states retraction tuning cannot fix it and Siraya Tech advises setting retraction distance and speed to zero[4][12] |
| Overall printing difficulty1–5 | Intermediate — dry filament and a tuned profile; ZYLtech requires a hardened nozzle of 0.6 mm or larger[2][1] | Advanced — enclosure, hardware upgrades, tuning; both density and hardness follow nozzle temperature and flow[3] |
| Extruder requirement | ZYLtech specifies a hardened nozzle 0.6 mm or larger; Spectrum bases its settings on a 0.5 mm nozzle[2][1] | Direct drive; the base material is a 92A TPU[3][22] |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Hardened steel required — Spectrum recommends ruby or hardened, ZYLtech requires hardened[1][2] | Brass fine indefinitely — Roamr states plainly that no hardened nozzle is needed[23][5] |
| Abrasiveness1–5 | Highly abrasive — standard GF composite[1][2] | Non-abrasive[23] |
| Nozzle clog risk1–5 | Moderate — needs dry filament and a clean nozzle; Prusa lists higher risk of nozzle clogging for glass-filled composites[24] | Not documented |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[18] | Not documented |
| Hotend requirement | No special hotend required[18] | No special hot-end required, but a direct-drive extruder is (Simplify3D)[19] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | Moderate — the ASA matrix takes up 0.40–0.45 % saturated at 25 °C / 55 % RH; no glass-filled grade publishes its own figure[25][26][27] | Moderate[28] |
| Equilibrium moisture content at ~50 % RH% | Not documented | 1.09 water absorption (QIDI TPU-Aero; the standard is not stated)[12] |
| Drying temperature & time | Not documented | 70–80 °C for 4–6 h; keep below 15 % RH while printing (Siraya Tech, Roamr and QIDI)[4][5][12] |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface[28] | Bubbling and popping at the nozzle, stringing and a rough surface; Siraya Tech adds that moisture wrecks the foaming itself, not only the surface[28][4] |
| Effect of moisture on strength | No dry-versus-conditioned figures are published; Polymaker groups the styrenics as moderate-sensitivity and absorbed water shows as bubbling and poor layer adhesion[28] | Polymaker groups TPU with the highly hygroscopic materials; no dry-versus-conditioned figures are published[28] |
| Storage requirement | Sealed with desiccant; Polymaker rates the styrenics moderate-sensitivity[28] | Sealed with desiccant; often kept in a dryer during the print[28] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 33–36 at break, ISO 527 (ZYLtech; specimen type not stated); Spectrum quotes 55 at break on injection-moulded specimens[2][1] | Falls with foaming: colorFabb 24 unfoamed and 12 foamed (ISO 527-1A); Siraya Tech 10.3 at break printed at 240 °C down to 3.8 at 270 °C; QIDI 6.81 at break (ISO 527, XY)[3][4][12] |
| Young's modulusMPa | 2540–2890 (ZYLtech; specimen type not stated) and 2550 (Spectrum, injection-moulded), ISO 527[2][1] | 50 unfoamed and 40 foamed (colorFabb, ISO 527-1A)[3] |
| Elongation at break% | 3.4 at break (ZYLtech; specimen type not stated); Spectrum quotes 2.80 at yield on injection-moulded specimens[2][1] | 465 unfoamed and 450 foamed (colorFabb, ISO 527-1A); Siraya Tech 629 at 240 °C down to 475 at 270 °C; Roamr 760 down to 540; QIDI 576 (ISO 527, XY)[3][4][5][12] |
| Flexural modulusMPa | 2130–2480 flexural modulus, ISO 178 (ZYLtech; specimen type not stated)[2] | 50 unfoamed and 40 foamed flexural modulus (colorFabb, ISO 178)[3] |
| Charpy impact, notchedkJ/m² | 8.3 notched Charpy at 23 °C on injection-moulded specimens (Spectrum, ISO 179-1eA); ZYLtech publishes notched Izod 6.9 by ISO 180 instead[1][2] | Not documented |
| Other impact data | Charpy unnotched 25 kJ/m² at 23 °C on injection-moulded specimens (Spectrum, ISO 179-1eU); ZYLtech notched Izod 6.9 kJ/m² (ISO 180)[1][2] | Not documented |
| Brittleness1–5 | Brittle — snaps with little warning; elongation at break 3.4 %[2] | Very ductile — bends far before failing[3] |
| Hardness (scale-specific)Shore A / Shore D / Rockwell | Not documented | Tunable by nozzle temperature: colorFabb 92 Shore A unfoamed; Siraya Tech 78 A printed at 240 °C falling to 63 A at 270 °C, Roamr TPU Air HR 80A 80 A down to 66 A and HR 85A 83 A down to 70 A (ISO 7619)[3][4][5][29] |
| Creep resistance / sustained load1–5 | Good — no creep test found; chopped glass fibre lifts modulus to 2540–2890 against 2379–2450 for unfilled ASA[2][26][25] | Poor — no foamed-grade creep test; a printed 95A TPU bar crept from 74.5 to 82.7 mm over 5 days at 1.25 kg[30] |
| Fatigue / repeated-flex resistance1–5 | Below average — no GF-grade S-N curve; elongation at break falls to 3.4 % against 6.7–9.2 % for unfilled ASA[2][26][25] | Excellent — living hinges viable[20] |
| Elasticity / flexibility1–5 | Rigid[2] | Rubbery / highly elastic[3] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 100 (Spectrum, injection-moulded, ISO 75 at 0.45 MPa)[1] | Not documented |
| HDT at 1.8 MPa°C | 97–99 unannealed (ZYLtech, ISO 75 at 1.8 MPa; specimen type not stated); Spectrum 90 on injection-moulded specimens[2][1] | Not documented |
| Melting point / Vicat°C | Amorphous ASA matrix; Vicat 98 (Spectrum, ISO 306). ZYLtech quotes a 210–220 °C melting range by ISO 11357 for its grade[1][2] | Vicat softening drops as the foam expands: 83 printed at 240 °C to 53 at 270 °C (Siraya Tech, ISO 306); QIDI 70.4[4][12] |
| Continuous service temperature°C | 93 — Prusa publishes this as the temperature resistance of Prusament ASA[31] | Not documented |
| Annealing response | Not documented | Foaming activates near 230 °C and expands the extrudate about 1.6×; colorFabb advises dropping flow to 60–70 % to realise the weight saving, and Siraya Tech publishes a flow schedule from 85–90 % at 230 °C down to 50–55 % at 270 °C[3][4] |
| Flammability / UL 94 | Flammable; no UL 94 rating published[25] | Not documented |
| Environment & Chemical | ||
| UV resistance1–5 | Excellent — designed for permanent outdoor use; Spectrum states the parts resist prolonged UV and moisture exposure[1][32] | Good — years with some colour shift; Polymaker lists UV exposure among the conditions TPU withstands[20] |
| Chemical resistance | Good against weak acids, weak alkalis, oils and grease; dissolved by acetone[26] | Withstands industrial solvents and UV exposure (Polymaker)[20] |
| Food contact | Not food safe[17] | Not food safe without specific certification (Polymaker)[20] |
| Biodegradability / compostability | Not biodegradable[17] | Not biodegradable[20] |
| Recyclability | Not accepted in household plastic collection[17] | Not accepted in household plastic collection[20] |
| Health & Safety | ||
| Fume toxicity1–5 | High — hazardous VOC such as styrene; enclosure and filtration needed[33][16] | Low hazard — minimal VOC and particle emission; TPU was not among the nine filaments in the chamber study[33] |
| Hazardous species emitted | Styrene. Bambu Lab states ABS and ASA release harmful gases such as styrene at printing temperature, which can be toxic and cause dizziness or nausea. Azimi et al. measured styrene from every styrenic filament tested but did not test ASA itself[16][33] | Not documented |
| Ventilation / filtration requirement1–5 | Enclosure with carbon and HEPA filtration[33][16] | Open a window / occasional ventilation[33] |
| Dust & fibre handling hazard | Glass fibre is bound in the matrix; avoid inhaling sanding dust[1] | Not documented |
| Post-Processing | ||
| Sanding & machining | Sands well and takes filler before painting[17] | Difficult to sand or smooth; Polymaker limits post-processing to trimming or tumbling[20] |
| Painting & finishing | Paints readily; ASA holds colour outdoors so many parts are left unpainted[17] | Not documented |
| Gluing & solvent welding | Solvent-welds with acetone[26] | Cyanoacrylate bonds TPU; no common solvent welds it[20] |
| Vapour / chemical smoothing | Acetone vapour smoothing works[26] | No practical vapour smoothing[20] |
| Support material pairing | HIPS breaks away or dissolves in d-limonene; Bambu Lab sells a Support for ABS that also serves ASA[16] | Polymaker warns TPU supports are often very difficult to remove[20] |
| Dimensional accuracy & detail | Not documented | Foamed surfaces are matte and textured; holding a consistent hardness means holding the nozzle temperature steady, and the printed density moves by nearly a factor of two across the 230–270 °C window[3][4] |
| Solvents & Solubility | ||
| Soluble in | Acetone dissolves the resin and leaves the fibre; MEK, THF, ethyl acetate and chlorinated solvents attack the styrenic backbone.[34][26] | DMF, DMSO, NMP and THF dissolve TPU; acetone, MEK and cyclohexanone are partial solvents. All laboratory reagents.[35] |
| Softened or crazed by | Limonene attacks some grades — Prusa reports Prusament ASA Orange flaking apart as layer adhesion fails.[36] | Toluene and benzene swell it up to +50 % by weight at 23 °C; the foamed wall soaks up esters and alcohols faster still.[35] |
| Solvent welding & smoothing agent | Acetone vapour reaches only the resin fraction, so the fibre is left standing proud of the smoothed surface.[37][26] | None practical — the true solvents (DMF, THF, NMP) are laboratory reagents and leave the joint swollen and weak.[35] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- Spectrum ASA-X GF10 Technical Data Sheet (mechanical and thermal data marked injection-moulded) Spectrum Filaments · 2026-08 · tds
- ZYLtech ASA-GF Filament Technical Data Sheet v1 ZYLtech · 2026-08 · tds
- varioShore TPU Technical Data Sheet colorFabb · 2026-08 · tds
- Siraya Tech Flex TPU Air Technical Data Sheet Siraya Tech · 2026-08 · tds
- Roamr TPU Air HR 80A Technical Data Sheet Siraya Tech · 2026-08 · tds
- Filastruder product catalogue Filastruder · 2026-08 · vendor
- ZYLtech ASA-GF Glass Fiber filament — product page ZYLtech · 2026-08 · vendor
- Recreus product catalogue Recreus · 2026-08 · vendor
- varioShore TPU Natural — product page colorFabb US · 2026-08 · vendor
- Siraya Tech Flex TPU Air Black Filament — lightweight foaming flexible, product page Siraya Tech · 2026-08 · vendor
- Roamr TPU Air HR 80A Filament — product page Siraya Tech · 2026-08 · vendor
- TPU-Aero Lightweight TPU Filament — product page with specification tables QIDI Tech · 2026-08 · vendor
- aeFlex TPU-Aero — active foaming low weight TPU, product page Phaetus · 2026-08 · vendor
- Siraya Tech Fibreheart ASA-GF Filament product page Siraya Tech · 2026-08 · vendor
- Phaetus aeWorthy TPU-Aero — reseller listing West3D · 2026-08 · vendor
- ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
- ASA — material basics Polymaker Wiki · 2026-08 · doc
- ASA — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Flexible (TPE/TPU) — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- TPU — material basics Polymaker Wiki · 2026-08 · doc
- Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
- NinjaFlex 85A Technical Specifications NinjaTek · 2026-08 · tds
- Extrudr Product Catalogue (DURAPRO PA12 data block) Extrudr · 2025-03 · tds
- Composite materials filled with carbon, kevlar or glass Prusa Knowledge Base · 2026-08 · doc
- Bambu Filament Technical Data Sheet V3.0 — ASA Bambu Lab · 2026-08 · tds
- PolyLite ASA Technical Data Sheet Polymaker · 2024-11 · tds
- Prusament ASA Technical Datasheet v1.1 Prusa Polymers · 2024-05 · tds
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- Roamr TPU Air HR 85A Technical Data Sheet Siraya Tech · 2026-08 · tds
- BambuLab TPU 95A HF vs Qidi TPU 95A HF — results spreadsheet My Tech Fun (Igor Gaspar) · 2024-02 · test
- Prusament ASA — material page Prusa Polymers · 2026-08 · doc
- ASA — FDM Material Data Sheet (includes 1000 h QUV exposure results) Stratasys · 2026-08 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- Elastollan — Chemical properties: swelling and chemical resistance BASF · 2026-08 · tds
- HIPS — Knowledge Base Prusa Research · 2026-08 · doc
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc