3D Printing Info

Filament comparison

ASA Aero vs PPS-CF

Compare printing settings, strength, heat resistance, dated prices and sources.

2 selected · all documented properties

ASA Aero vs PPS-CF — documented properties and sources
PropertyFoaming ASA (ASA Aero)ASAFibre-reinforced PPSHIGHTEMP
Market snapshot
Listing priceUSD/kg; dated snapshots$49.99/kg median; $49.99–$49.99/kg across 1 dated product listings$139.98/kg median; $119.98–$174.17/kg across 5 dated product listings
Identity & Market
Base polymer / chemistryASA with a heat-activated blowing agent that expands at the nozzle[1][2]Carbon-fibre reinforced PPS — Polymaker's Fiberon grade is nominally 10 wt%[3]
Densityg/cm³0.99 filament (Bambu Lab, ISO 1183); Formfutura's grade reaches 0.33 g/cm³ fully expanded[1][2]1.29 (Fiberon PPS-CF10) and 1.36 (Fiberon PPS-GF20), ISO 1183[3][4]
Typical priceUSD/kg1 kg spools cluster near 50[5]1 kg-equivalent spools span 93–174; the middle of the market is about 140[6][7][8][9]
Price range across brandsUSD/kg50 at Bambu Lab's 1 kg listing[5]93-174 across brands and formats; Polymaker Fiberon PPS-GF20 93 at 3 kg, IEMAI 3D CF-PPS 131 at 750 g, LEHVOSS Luvocom 3F PPS CF 9938 164 at 2.3 kg, Bambu Lab PPS-CF 174 at 750 g[6][7][8][9]
Market availability1–5Niche, a handful of specialist brands[5][2]Available from several mainstream brands[6][7][8]
Spool sizes & diameters1.75 mm; 1 kg spools[5]1.75 mm; 0.5 kg spools[6]
Typical applicationsDrone airframes, RC parts and floating or outdoor applications where mass matters and UV exposure rules out LW-PLA[2]Chemical and automotive parts needing PPS chemistry with structural stiffness[3]
Printing Parameters
Nozzle temperature°C240–280 (Bambu Lab); 220–285 (Formfutura), with foaming activating near 230 °C and peaking between 270 and 285 °C[1][2]Not documented
Bed temperature°C80–90 (Bambu Lab); 50–90 (Formfutura)[1][2]Not documented
Enclosure / chamber requirement1–5Enclosure recommended — Bambu Lab specifies a 45–60 °C chamber[1][10]Enclosure required (passive) — Polymaker states its Fiberon PPS-CF10 needs no heated chamber, unlike the unfilled sulfones and PAEKs[3]
Recommended chamber temperature°C45–60 (Bambu Lab)[1]Not documented
Part cooling fan0–80 % (Bambu Lab); 0–50 % (Formfutura)[1][2]Not documented
Bed surface & adhesion aidPEI sheet, BuildTak or an adhesion aid such as Magigoo (Polymaker); Simplify3D also lists Kapton tape and ASA slurry[11][12]Not documented
Maximum volumetric flow (mm³/s; see test conditions)mm³/s12 at Bambu Lab's 150 mm/s cap on a 0.4 mm nozzle at 0.2 mm layer[1][13]Not documented
Bed-adhesion difficulty1–5Needs a specific surface plus adhesive[11]Not documented
Stringing / oozing tendency1–5Slight — Polymaker advises 1–2 mm retraction at 20–30 mm/s[11]Not documented
Overall printing difficulty1–5Advanced — enclosure, hardware upgrades, tuning; flow has to be cut to match the expansion and the density follows nozzle temperature[2][1]Expert / industrial hardware only[3]
Hardware Wear & Reliability
Nozzle hardness required1–4Brass fine indefinitely[10]Hardened steel required[3]
Abrasiveness1–5Non-abrasive[10]Highly abrasive — standard CF composite[3]
Nozzle clog risk1–5Not documentedHigh — jams from moisture, heat creep or particles; Polymaker specifies hardened steel or ruby nozzles for carbon-filled PPS and Prusa lists composites as a higher clogging risk[14][15]
Heat-creep / jam sensitivity1–5Slightly sensitive[12]Not documented
Hotend requirementNo special hotend required[12]Not documented
Moisture Behaviour
Moisture absorption (hygroscopicity)1–5High — 0.80 % saturated at 25 °C / 55 % RH, nearly double unfilled Bambu Lab ASA[1][16]Low (0.1–0.3 %) — 0.225 % equilibrium for Fiberon PPS-CF10 and 0.11 % for PPS-GF20[3][4]
Equilibrium moisture content at ~50 % RH%0.80 saturated at 25 °C / 55 % RH (Bambu Lab)[1]0.225 equilibrium (Fiberon PPS-CF10); 0.11 (PPS-GF20)[3][4]
Drying temperature & time80 °C for 8 h (Bambu Lab)[1]Not documented
Symptoms when wetBubbling and popping at the nozzle, stringing and a rough surface[17]Not documented
Effect of moisture on strengthNo dry-versus-conditioned figures are published; Polymaker groups the styrenics as moderate-sensitivity and absorbed water shows as bubbling and poor layer adhesion[17]No dry-versus-conditioned figures are published; equilibrium uptake is 0.225 % and Polymaker specifies a 100 °C, 10 h dry[3]
Storage requirementSealed with desiccant; Polymaker rates the styrenics moderate-sensitivity[17]Not documented
Mechanical Properties
Tensile strength (XY)MPa32 ± 4 printed XY, ISO 527 (Bambu Lab)[1]59.4 ± 1.3 (PPS-CF10) and 64.1 ± 2.1 (PPS-GF20) printed XY, ISO 527[3][4]
Young's modulusMPa2010 ± 260 printed XY, ISO 527 (Bambu Lab)[1]5446.7 ± 149.0 (PPS-CF10) and 4552.0 ± 54.6 (PPS-GF20) printed XY, ISO 527[3][4]
Elongation at break%5.1 ± 1.6 printed XY, ISO 527 (Bambu Lab)[1]1.4 ± 0.1 (PPS-CF10) and 2.0 ± 0.2 (PPS-GF20) printed XY, ISO 527 — the lowest elongation in the dataset[3][4]
Flexural strengthMPa58 ± 6 printed XY, ISO 178 (Bambu Lab)[1]Not documented
Flexural modulusMPa1510 ± 120 printed XY, ISO 178 (Bambu Lab)[1]Not documented
Charpy impact, notchedkJ/m²8.2 ± 1.6 printed XY, ISO 179, notched (Bambu Lab)[1]5.3 ± 0.2 printed XY for PPS-CF10 and 7.3 ± 0.2 for PPS-GF20, ISO 179 notched[3][4]
Other impact dataCharpy unnotched 32.0 ± 2.5 printed XY (Bambu Lab, ISO 179)[1]Not documented
Layer adhesion / Z tensileMPa21 ± 4 printed Z, ISO 527 (Bambu Lab); flexural Z falls to 24 against 58 in XY[1]32.0 ± 5.1 (PPS-CF10) and 22.9 ± 0.8 (PPS-GF20) printed Z, ISO 527[3][4]
Brittleness1–5Moderate[1]Very brittle — cracks or shatters easily; elongation at break 1.4 %[3]
Hardness (scale-specific)Shore A / Shore D / RockwellNot documentedRockwell 105 (and R124) on extruded unfilled PPS stock (ASTM D785); no figure is published for a fibre-filled PPS filament[18]
Creep resistance / sustained load1–5Below average — no creep test found; the foamed structure drops modulus to 2010 MPa and load is carried by a lower solid fraction[1][16]Excellent — holds load for years. Ensinger lists high creep resistance for unfilled PPS stock and Spectrum states creep resistance is unchanged under continuous load at high temperature; the fibre raises heat deflection to 252 °C at 0.45 MPa[18][19][3]
Fatigue / repeated-flex resistance1–5Moderate — no foamed-grade S-N curve; unfilled printed ASA holds a fatigue limit at 25 % of tensile strength[1][20]Not documented
Elasticity / flexibility1–5Rigid[1]Rigid[3]
Z strength as % of XY%66 by tensile, 41 by flexural (printed, Bambu Lab)[1]54 (PPS-CF10) and 36 (PPS-GF20), printed[3][4]
Thermal Properties
HDT at 0.45 MPa°C85 (ISO 75, 0.45 MPa, Bambu Lab) against 100 for unfilled Bambu Lab ASA[1][16]252.5 (PPS-CF10) and 236.3 (PPS-GF20), printed, ISO 75 at 0.45 MPa[3][4]
HDT at 1.8 MPa°C78 (ISO 75, 1.8 MPa, Bambu Lab) against 92 for unfilled Bambu Lab ASA[1][16]133 (PPS-CF10) and 125.8 (PPS-GF20), printed, ISO 75 at 1.8 MPa[3][4]
Glass transition (Tg)°CNot documented97.7 (PPS-CF10) and 95.0 (PPS-GF20), DSC[3][4]
Melting point / Vicat°CNot documented279.7 (PPS-CF10) and 279.6 (PPS-GF20) melting, DSC; Vicat 267.5 and 272.5 (ISO 306)[3][4]
Continuous service temperature°C93 — Prusa publishes this as the temperature resistance of Prusament ASA[21]170 long-term service on extruded PPS stock, converted from 338 °F; no figure published for the carbon-filled grade[18]
Flammability / UL 94Flammable; no UL 94 rating published[16]Not documented
Environment & Chemical
UV resistance1–5Excellent — designed for permanent outdoor use; Formfutura states the foaming grade retains ApolloX's UV resistance[2][22]Not documented
Chemical resistanceGood against weak acids, weak alkalis, oils and grease; dissolved by acetone[23]Outstanding — PPS resists essentially all solvents below 200 °C[14]
Food contactNot food safe[11]Not documented
Biodegradability / compostabilityNot biodegradable[11]Not documented
RecyclabilityNot accepted in household plastic collection[11]Not documented
Electrical & ESD propertiesNot documentedSurface resistivity above 10¹² ohm — insulating (ANSI/ESD S11.11)[3][4]
Health & Safety
Fume toxicity1–5High — hazardous VOC such as styrene; enclosure and filtration needed[24][10]Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[24]
Hazardous species emittedStyrene. Bambu Lab states ABS and ASA release harmful gases such as styrene at printing temperature, which can be toxic and cause dizziness or nausea. Azimi et al. measured styrene from every styrenic filament tested but did not test ASA itself[10][24]Not documented
Ventilation / filtration requirement1–5Enclosure with carbon and HEPA filtration[24][10]Ventilated room or enclosure recommended[24]
Dust & fibre handling hazardNot documentedFibre is bound in the matrix; sanding dust should not be inhaled[3]
Post-Processing
Sanding & machiningSands well and takes filler before painting[11]Not documented
Painting & finishingPaints readily; ASA holds colour outdoors so many parts are left unpainted[11]Not documented
Gluing & solvent weldingSolvent-welds with acetone[23]Not documented
Vapour / chemical smoothingAcetone vapour smoothing works[23]Not documented
Support material pairingHIPS breaks away or dissolves in d-limonene; Bambu Lab sells a Support for ABS that also serves ASA[10]Not documented
Dimensional accuracy & detailMatte, textured surface that hides layer lines; colour lightens as the foaming degree rises, which doubles as a visual density cue[2]Not documented
Solvents & Solubility
Soluble inAcetone dissolves it (Polymaker); MEK, THF, ethyl acetate and the chlorinated solvents dissolve the styrenic backbone.[25][23]None — PPS does not dissolve in any known solvent below 200 °C.[26][25]
Softened or crazed byLimonene attacks some grades — Prusa reports Prusament ASA Orange flaking apart as layer adhesion fails.[27]Nothing at 23 °C; Ensinger rates it only conditionally resistant to benzene, dichloromethane, toluene and pyridine.[25]
Solvent welding & smoothing agentAcetone vapour, ~20 min at 80 °C over 5 mm of liquid; the foamed wall absorbs solvent, so cut the exposure well short.[28]None — no solvent welds or smooths PPS.[26]

Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.

Sources for this comparison

  1. Bambu Filament Technical Data Sheet V1.0 — ASA Aero Bambu Lab · 2026-08 · tds
  2. ApolloX Foaming Technical Data Sheet Formfutura · 2025-07 · tds
  3. Fiberon PPS-CF10 Technical Data Sheet V1.1 Polymaker · 2025-07 · tds
  4. Fiberon PPS-GF20 Technical Data Sheet V1.1 Polymaker · 2025-07 · tds
  5. ASA Aero — product page Bambu Lab US Store · 2026-08 · vendor
  6. Polymaker product catalogue Polymaker · 2026-08 · vendor
  7. Bambu Lab PPS-CF Black, spool (750 g) 3DJAKE · 2026-08 · vendor
  8. 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
  9. IEMAI 3D CF-PPS 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
  10. ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
  11. ASA — material basics Polymaker Wiki · 2026-08 · doc
  12. ASA — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
  13. Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
  14. PPS — material basics Polymaker Wiki · 2026-08 · doc
  15. Composite materials filled with carbon, kevlar or glass Prusa Knowledge Base · 2026-08 · doc
  16. Bambu Filament Technical Data Sheet V3.0 — ASA Bambu Lab · 2026-08 · tds
  17. Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
  18. TECATRON natural (PPS) — stock shape properties Ensinger · 2026-08 · tds
  19. Spectrum PPS AM230 Technical Data Sheet Spectrum Filaments · 2022-04 · tds
  20. Mechanical, Fatigue, and Thermal Characterization of ASA, Nylon 12, PC and PC-ABS Manufactured by Fused Filament Fabrication (FFF) Polymers 18(2):302 · 2026-01 · paper
  21. Prusament ASA — material page Prusa Polymers · 2026-08 · doc
  22. ASA — FDM Material Data Sheet (includes 1000 h QUV exposure results) Stratasys · 2026-08 · tds
  23. PolyLite ASA Technical Data Sheet Polymaker · 2024-11 · tds
  24. Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
  25. Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
  26. PPS (Polyphenylene sulfide) — Knowledge Base Prusa Research · 2026-08 · doc
  27. HIPS — Knowledge Base Prusa Research · 2026-08 · doc
  28. Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc