Filament comparison
ASA Aero vs PETG-GF
Compare printing settings, strength, heat resistance, dated prices and sources.
2 selected · all documented properties
| Property | Foaming ASA (ASA Aero)ASA | Glass-fibre polyester (PETG-GF / PET-GF)PETG |
|---|---|---|
| Market snapshot | ||
| Listing priceUSD/kg; dated snapshots | $49.99/kg median; $49.99–$49.99/kg across 1 dated product listings | $27.38/kg median; $18.99–$29.99/kg across 3 dated product listings |
| Identity & Market | ||
| Base polymer / chemistry | ASA with a heat-activated blowing agent that expands at the nozzle[1][2] | Glass-fibre reinforced polyester. Polymaker's Fiberon PET-GF15 uses a PET rather than a PETG matrix and carries 15 wt% glass fibre[3] |
| Densityg/cm³ | 0.99 filament (Bambu Lab, ISO 1183); Formfutura's grade reaches 0.33 g/cm³ fully expanded[1][2] | 1.43 (Fiberon PET-GF15, ISO 1183)[3] |
| Typical priceUSD/kg | 1 kg spools cluster near 50[4] | 1 kg spools cluster near 25[5][6] |
| Price range across brandsUSD/kg | 50 at Bambu Lab's 1 kg listing[4] | 19–30 across brands; ELEGOO 19, Polymaker Fiberon 30[5][6] |
| Market availability1–5 | Niche, a handful of specialist brands[4][2] | Niche, a handful of specialist brands[5][6] |
| Spool sizes & diameters | 1.75 mm; 1 kg spools[4] | 1.75 mm; 0.5 and 1 kg spools[6] |
| Typical applications | Drone airframes, RC parts and floating or outdoor applications where mass matters and UV exposure rules out LW-PLA[2] | Stiff, dimensionally stable fixtures; the Fiberon grade is designed to be annealed for heat resistance[3] |
| Printing Parameters | ||
| Nozzle temperature°C | 240–280 (Bambu Lab); 220–285 (Formfutura), with foaming activating near 230 °C and peaking between 270 and 285 °C[1][2] | Not documented |
| Bed temperature°C | 80–90 (Bambu Lab); 50–90 (Formfutura)[1][2] | Not documented |
| Enclosure / chamber requirement1–5 | Enclosure recommended — Bambu Lab specifies a 45–60 °C chamber[1][7] | Not documented |
| Recommended chamber temperature°C | 45–60 (Bambu Lab)[1] | Not documented |
| Part cooling fan | 0–80 % (Bambu Lab); 0–50 % (Formfutura)[1][2] | Not documented |
| Bed surface & adhesion aid | PEI sheet, BuildTak or an adhesion aid such as Magigoo (Polymaker); Simplify3D also lists Kapton tape and ASA slurry[8][9] | Textured PEI, satin or powder-coated sheets; on smooth PEI a glue stick acts as a release agent[10][11] |
| Maximum volumetric flow (mm³/s; see test conditions)mm³/s | 12 at Bambu Lab's 150 mm/s cap on a 0.4 mm nozzle at 0.2 mm layer[1][12] | Not documented |
| Bed-adhesion difficulty1–5 | Needs a specific surface plus adhesive[8] | Needs the right surface or a thin adhesive — the problem is releasing the part, not sticking it[10][11] |
| Stringing / oozing tendency1–5 | Slight — Polymaker advises 1–2 mm retraction at 20–30 mm/s[8] | Moderate — retraction tuning needed; Polymaker names stringing as PETG's common quirk[11] |
| Overall printing difficulty1–5 | Advanced — enclosure, hardware upgrades, tuning; flow has to be cut to match the expansion and the density follows nozzle temperature[2][1] | Not documented |
| Hardware Wear & Reliability | ||
| Nozzle hardness required1–4 | Brass fine indefinitely[7] | Hardened steel required[3] |
| Abrasiveness1–5 | Non-abrasive[7] | Highly abrasive — standard GF composite[3] |
| Nozzle clog risk1–5 | Not documented | Moderate — needs dry filament and a clean nozzle; Prusa lists higher risk of nozzle clogging for glass-filled composites[13] |
| Heat-creep / jam sensitivity1–5 | Slightly sensitive[9] | Slightly sensitive[14] |
| Hotend requirement | No special hotend required[9] | No special hot-end required[14] |
| Moisture Behaviour | ||
| Moisture absorption (hygroscopicity)1–5 | High — 0.80 % saturated at 25 °C / 55 % RH, nearly double unfilled Bambu Lab ASA[1][15] | Moderate (0.3–0.8 %) — the PETG matrix reaches 0.40 % saturated at 25 °C / 55 % RH; no glass-filled grade publishes its own figure[10] |
| Equilibrium moisture content at ~50 % RH% | 0.80 saturated at 25 °C / 55 % RH (Bambu Lab)[1] | Not documented |
| Drying temperature & time | 80 °C for 8 h (Bambu Lab)[1] | Not documented |
| Symptoms when wet | Bubbling and popping at the nozzle, stringing and a rough surface[16] | Bubbling and popping at the nozzle, stringing and a rough surface[16] |
| Effect of moisture on strength | No dry-versus-conditioned figures are published; Polymaker groups the styrenics as moderate-sensitivity and absorbed water shows as bubbling and poor layer adhesion[16] | Polymaker groups PETG with nylon, PVA and TPU as highly hygroscopic; no dry-versus-conditioned strength figures are published for this grade and the loss shows as bubbling and poor layer adhesion[16] |
| Storage requirement | Sealed with desiccant; Polymaker rates the styrenics moderate-sensitivity[16] | Sealed with desiccant; Polymaker groups PETG with the highly hygroscopic materials[16][11] |
| Mechanical Properties | ||
| Tensile strength (XY)MPa | 32 ± 4 printed XY, ISO 527 (Bambu Lab)[1] | 59.9 ± 0.8 printed XY, ISO 527 (Fiberon PET-GF15)[3] |
| Young's modulusMPa | 2010 ± 260 printed XY, ISO 527 (Bambu Lab)[1] | 4144 ± 133 printed XY, ISO 527 (Fiberon PET-GF15)[3] |
| Elongation at break% | 5.1 ± 1.6 printed XY, ISO 527 (Bambu Lab)[1] | 4.0 ± 0.5 printed XY, ISO 527 (Fiberon PET-GF15)[3] |
| Flexural strengthMPa | 58 ± 6 printed XY, ISO 178 (Bambu Lab)[1] | 104.2 ± 2.4 printed XY, ISO 178 (Fiberon PET-GF15)[3] |
| Flexural modulusMPa | 1510 ± 120 printed XY, ISO 178 (Bambu Lab)[1] | 3705 ± 85 printed XY, ISO 178 (Fiberon PET-GF15)[3] |
| Charpy impact, notchedkJ/m² | 8.2 ± 1.6 printed XY, ISO 179, notched (Bambu Lab)[1] | 8.7 ± 0.6 printed XY, ISO 179, notched (Fiberon PET-GF15)[3] |
| Other impact data | Charpy unnotched 32.0 ± 2.5 printed XY (Bambu Lab, ISO 179)[1] | Charpy unnotched 27.2 ± 2.0 printed XY (Fiberon PET-GF15, ISO 179)[3] |
| Layer adhesion / Z tensileMPa | 21 ± 4 printed Z, ISO 527 (Bambu Lab); flexural Z falls to 24 against 58 in XY[1] | 48.2 ± 0.3 printed Z, ISO 527 (Fiberon PET-GF15)[3] |
| Brittleness1–5 | Moderate[1] | Brittle — snaps with little warning; elongation 4.0 % in XY and 2.6 % in Z[3] |
| Creep resistance / sustained load1–5 | Below average — no creep test found; the foamed structure drops modulus to 2010 MPa and load is carried by a lower solid fraction[1][15] | Below average — no GF-grade creep test; the CF grades sagged to 14.8–16.7 mm over 5 days at 1.25 kg against 17.1–20.4 mm unfilled[17][18][19] |
| Fatigue / repeated-flex resistance1–5 | Moderate — no foamed-grade S-N curve; unfilled printed ASA holds a fatigue limit at 25 % of tensile strength[1][20] | Below average — no GF-grade S-N curve; elongation at break falls to 4.0 % in XY against 5.2–9.3 % unfilled[3][21] |
| Elasticity / flexibility1–5 | Rigid[1] | Rigid[3] |
| Z strength as % of XY% | 66 by tensile, 41 by flexural (printed, Bambu Lab)[1] | 80 (Fiberon PET-GF15, printed Z against XY tensile)[3] |
| Thermal Properties | ||
| HDT at 0.45 MPa°C | 85 (ISO 75, 0.45 MPa, Bambu Lab) against 100 for unfilled Bambu Lab ASA[1][15] | 81.6 as printed, 133.7 after annealing (ISO 75, 0.45 MPa)[3] |
| HDT at 1.8 MPa°C | 78 (ISO 75, 1.8 MPa, Bambu Lab) against 92 for unfilled Bambu Lab ASA[1][15] | 71.8 as printed, 87.3 after annealing (ISO 75, 1.8 MPa)[3] |
| Glass transition (Tg)°C | Not documented | 59.5 (DSC)[3] |
| Melting point / Vicat°C | Not documented | 231.6 melting (DSC); Vicat 232.6 (ISO 306)[3] |
| Continuous service temperature°C | 93 — Prusa publishes this as the temperature resistance of Prusament ASA[22] | Not documented |
| Annealing response | Not documented | Annealing lifts HDT at 0.45 MPa from 81.6 to 133.7 °C[3] |
| Thermal expansion (CTE)µm/m·K | Not documented | 20 along the print bead and 63–74 in the build direction at 30 °C (30 wt% GF, large-format printed, TMA)[23] |
| Flammability / UL 94 | Flammable; no UL 94 rating published[15] | UL 94 HB at 1.5 mm (Fiberon PET-GF15)[3] |
| Environment & Chemical | ||
| UV resistance1–5 | Excellent — designed for permanent outdoor use; Formfutura states the foaming grade retains ApolloX's UV resistance[2][24] | Not documented |
| Chemical resistance | Good against weak acids, weak alkalis, oils and grease; dissolved by acetone[25] | Withstands acids, alkalis, oils and UV exposure[11] |
| Food contact | Not food safe[8] | Not certified for food contact as filament[11] |
| Biodegradability / compostability | Not biodegradable[8] | Not biodegradable[11] |
| Recyclability | Not accepted in household plastic collection[8] | Not accepted in household plastic collection[11] |
| Electrical & ESD properties | Not documented | Surface resistivity above 10¹² ohm — insulating (Fiberon PET-GF15, ANSI/ESD S11.11)[3] |
| Health & Safety | ||
| Fume toxicity1–5 | High — hazardous VOC such as styrene; enclosure and filtration needed[26][7] | Moderate — measurable VOCs and UFPs, ventilation advised[26] |
| Hazardous species emitted | Styrene. Bambu Lab states ABS and ASA release harmful gases such as styrene at printing temperature, which can be toxic and cause dizziness or nausea. Azimi et al. measured styrene from every styrenic filament tested but did not test ASA itself[7][26] | Not documented |
| Ventilation / filtration requirement1–5 | Enclosure with carbon and HEPA filtration[26][7] | Open a window / occasional ventilation[26] |
| Dust & fibre handling hazard | Not documented | Glass fibre is bound in the matrix; avoid inhaling sanding dust[3] |
| Post-Processing | ||
| Sanding & machining | Sands well and takes filler before painting[8] | Sands poorly — the material is tough and gums rather than powders[14] |
| Painting & finishing | Paints readily; ASA holds colour outdoors so many parts are left unpainted[8] | Not documented |
| Gluing & solvent welding | Solvent-welds with acetone[25] | Cyanoacrylate; no common solvent welds PETG cleanly[14] |
| Vapour / chemical smoothing | Acetone vapour smoothing works[25] | No practical vapour smoothing[14] |
| Support material pairing | HIPS breaks away or dissolves in d-limonene; Bambu Lab sells a Support for ABS that also serves ASA[7] | Prints its own supports; Polymaker rates PolyDissolve S1 for PETG[14] |
| Dimensional accuracy & detail | Matte, textured surface that hides layer lines; colour lightens as the foaming degree rises, which doubles as a visual density cue[2] | Not documented |
| Solvents & Solubility | ||
| Soluble in | Acetone dissolves it (Polymaker); MEK, THF, ethyl acetate and the chlorinated solvents dissolve the styrenic backbone.[27][25] | No common workshop solvent; dichloromethane — a carcinogen — dissolves the matrix surface, 1,2-dichloroethane destroys it in a week.[28][29] |
| Softened or crazed by | Limonene attacks some grades — Prusa reports Prusament ASA Orange flaking apart as layer adhesion fails.[30] | Acetone (+16 % weight over 1 year at 23 °C), ethyl acetate, toluene and DMF swell and soften it; methanol crazes it.[28] |
| Solvent welding & smoothing agent | Acetone vapour, ~20 min at 80 °C over 5 mm of liquid; the foamed wall absorbs solvent, so cut the exposure well short.[29] | Dichloromethane reaches only the resin, so the fibre is left standing proud of the surface. Controlled carcinogen.[29] |
Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.
Sources for this comparison
- Bambu Filament Technical Data Sheet V1.0 — ASA Aero Bambu Lab · 2026-08 · tds
- ApolloX Foaming Technical Data Sheet Formfutura · 2025-07 · tds
- Fiberon PET-GF15 Technical Data Sheet V1.0 Polymaker · 2026-08 · tds
- ASA Aero — product page Bambu Lab US Store · 2026-08 · vendor
- ELEGOO product catalogue ELEGOO · 2026-08 · vendor
- Polymaker product catalogue Polymaker · 2026-08 · vendor
- ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
- ASA — material basics Polymaker Wiki · 2026-08 · doc
- ASA — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Prusament PETG Technical Datasheet v1.1 Prusa Polymers · 2022-02 · tds
- PETG — material basics Polymaker Wiki · 2026-08 · doc
- Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
- Composite materials filled with carbon, kevlar or glass Prusa Knowledge Base · 2026-08 · doc
- PET and PETG — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
- Bambu Filament Technical Data Sheet V3.0 — ASA Bambu Lab · 2026-08 · tds
- Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
- Extrudr PETG vs PCTG vs XPETG-CF — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- Prusament PETG-CF vs PETG V0 vs PETG — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- BambuLab PETG Basic vs Translucent vs PETG-CF — results spreadsheet My Tech Fun (Igor Gaspar) · 2026-08 · test
- Mechanical, Fatigue, and Thermal Characterization of ASA, Nylon 12, PC and PC-ABS Manufactured by Fused Filament Fabrication (FFF) Polymers 18(2):302 · 2026-01 · paper
- Mechanical Properties of Additively Manufactured Polymeric Materials — PLA and PETG — For Biomechanical Applications Polymers 16(13):1868 · 2024-06 · paper
- Prusament ASA — material page Prusa Polymers · 2026-08 · doc
- Effects of Fiber Orientation on the Coefficient of Thermal Expansion of Fiber-Filled Polymer Systems in Large Format Polymer Extrusion-Based Additive Manufacturing Materials 15(8):2764 · 2022-04 · paper
- ASA — FDM Material Data Sheet (includes 1000 h QUV exposure results) Stratasys · 2026-08 · tds
- PolyLite ASA Technical Data Sheet Polymaker · 2024-11 · tds
- Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
- Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
- Eastman Spectar copolyester — Chemical resistance (unstressed bars, 1 year at 23 °C) Eastman Chemical Company · 2026-08 · tds
- Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc
- HIPS — Knowledge Base Prusa Research · 2026-08 · doc