3D Printing Info

Filament comparison

ASA Aero vs PEI 9085

Compare printing settings, strength, heat resistance, dated prices and sources.

Foaming ASA (ASA Aero) guidePEI (ULTEM 9085) guide

2 selected · all documented properties

Open these two in the interactive comparisonMore ASA Aero comparisonsMore PEI 9085 comparisons
ASA Aero vs PEI 9085 — documented properties and sources
PropertyFoaming ASA (ASA Aero)ASAPEI (ULTEM 9085)HIGHTEMP
Market snapshot
Listing priceUSD/kg; dated snapshots$49.99/kg median; $49.99–$49.99/kg across 1 dated product listings$309.80/kg median; $220.00–$392.00/kg across 6 dated product listings
Identity & Market
Base polymer / chemistryASA with a heat-activated blowing agent that expands at the nozzle[1][2]Polyetherimide, ULTEM 9085 grade — the flame-retardant PEI used for aircraft interiors[3]
Densityg/cm³0.99 filament (Bambu Lab, ISO 1183); Formfutura's grade reaches 0.33 g/cm³ fully expanded[1][2]1.34 (ISO 1183, 3DXTech) against 1.27 specific gravity on moulded plaques (ASTM D792, Stratasys) — the two suppliers disagree[3][4]
Typical priceUSD/kg1 kg spools cluster near 50[5]1 kg-equivalent spools cluster near 298[6][7][8][9]
Price range across brandsUSD/kg50 at Bambu Lab's 1 kg listing[5]220-392 across brands and formats; 3DXTech ThermaX PEI 9085 220 at 2 kg, 3D4Makers 270 at 2 kg, Fiberlogy 298 at 500 g, Kimya 321 at 500 g, IEMAI 3D 385 at 1 kg, 3DXTech CarbonX PEI 9085+CF 392[6][7][8][9][10]
Market availability1–5Niche, a handful of specialist brands[5][2]Niche, a handful of specialist brands[6][7][8][9]
Spool sizes & diameters1.75 mm; 1 kg spools[5]1.75 and 2.85 mm; 250 g to 2 kg spools, plus Stratasys canisters[6][9][4]
Typical applicationsDrone airframes, RC parts and floating or outdoor applications where mass matters and UV exposure rules out LW-PLA[2]Aircraft interior parts and rail rolling stock, where the flame, smoke and toxicity rating is the requirement[3]
Printing Parameters
Nozzle temperature°C240–280 (Bambu Lab); 220–285 (Formfutura), with foaming activating near 230 °C and peaking between 270 and 285 °C[1][2]Not documented
Bed temperature°C80–90 (Bambu Lab); 50–90 (Formfutura)[1][2]130–140 (3DXTech)[3]
Enclosure / chamber requirement1–5Enclosure recommended — Bambu Lab specifies a 45–60 °C chamber[1][11]Actively heated chamber required[12][13]
Recommended chamber temperature°C45–60 (Bambu Lab)[1]Not documented
Part cooling fan0–80 % (Bambu Lab); 0–50 % (Formfutura)[1][2]Not documented
Bed surface & adhesion aidPEI sheet, BuildTak or an adhesion aid such as Magigoo (Polymaker); Simplify3D also lists Kapton tape and ASA slurry[14][15]Not documented
Maximum volumetric flow (mm³/s; see test conditions)mm³/s12 at Bambu Lab's 150 mm/s cap on a 0.4 mm nozzle at 0.2 mm layer[1][16]Not documented
Warping tendency1–5Not documentedSevere — heated chamber needed[12]
Bed-adhesion difficulty1–5Needs a specific surface plus adhesive[14]Not documented
Stringing / oozing tendency1–5Slight — Polymaker advises 1–2 mm retraction at 20–30 mm/s[14]Not documented
Overall printing difficulty1–5Advanced — enclosure, hardware upgrades, tuning; flow has to be cut to match the expansion and the density follows nozzle temperature[2][1]Expert / industrial hardware only[12][13]
Hardware Wear & Reliability
Nozzle hardness required1–4Brass fine indefinitely[11]Brass fine indefinitely for unfilled grades, but brass softens near these nozzle temperatures — hardened or plated hot ends are the norm[12]
Abrasiveness1–5Non-abrasive[11]Non-abrasive when unfilled[3]
Nozzle clog risk1–5Not documentedModerate — needs dry filament and a clean nozzle; 3DXTech lists no special nozzle concerns but a mandatory 120 °C pre-dry before every print[17]
Heat-creep / jam sensitivity1–5Slightly sensitive[15]Not documented
Hotend requirementNo special hotend required[15]Not documented
Moisture Behaviour
Moisture absorption (hygroscopicity)1–5High — 0.80 % saturated at 25 °C / 55 % RH, nearly double unfilled Bambu Lab ASA[1][18]Not documented
Equilibrium moisture content at ~50 % RH%0.80 saturated at 25 °C / 55 % RH (Bambu Lab)[1]Not documented
Drying temperature & time80 °C for 8 h (Bambu Lab)[1]Not documented
Symptoms when wetBubbling and popping at the nozzle, stringing and a rough surface[19]Not documented
Effect of moisture on strengthNo dry-versus-conditioned figures are published; Polymaker groups the styrenics as moderate-sensitivity and absorbed water shows as bubbling and poor layer adhesion[19]No dry-versus-conditioned figures are published; 3DXTech mandates a 120 °C, 4 h pre-dry before every print because trapped water flashes to steam at these nozzle temperatures[17]
Storage requirementSealed with desiccant; Polymaker rates the styrenics moderate-sensitivity[19]Not documented
Mechanical Properties
Tensile strength (XY)MPa32 ± 4 printed XY, ISO 527 (Bambu Lab)[1]63-77 at break (printed XZ, ASTM D638, Stratasys F900/F3300/Fortus 450mc, three tips and two colours); 54 (printed XY, ISO 527, 3DXTech)[4][3]
Young's modulusMPa2010 ± 260 printed XY, ISO 527 (Bambu Lab)[1]2040-2540 (printed XZ, ASTM D638, Stratasys); 2050 (printed XY, ISO 527, 3DXTech)[4][3]
Elongation at break%5.1 ± 1.6 printed XY, ISO 527 (Bambu Lab)[1]5.4-9.1 at break (printed XZ, ASTM D638, Stratasys); 1.9-4.3 in ZX; 3DXTech quotes 3 (ISO 527)[4][3]
Flexural strengthMPa58 ± 6 printed XY, ISO 178 (Bambu Lab)[1]104-116 at break (printed XZ, ASTM D790 Procedure A, Stratasys); 72-98 in ZX; 3DXTech quotes 90 (ISO 178)[4][3]
Flexural modulusMPa1510 ± 120 printed XY, ISO 178 (Bambu Lab)[1]2400-2550 (printed XZ, ASTM D790, Stratasys F900 T16 and T16A) against 2120-2130 in ZX; 3DXTech quotes 2170 (ISO 178)[4][3]
Charpy impact, notchedkJ/m²8.2 ± 1.6 printed XY, ISO 179, notched (Bambu Lab)[1]Not documented
Other impact dataCharpy unnotched 32.0 ± 2.5 printed XY (Bambu Lab, ISO 179)[1]Izod notched 88.5-140 J/m XZ against 37-80 J/m ZX; unnotched 647-2260 J/m XZ against 169-633 J/m ZX (printed, ASTM D256/D4812, Stratasys, across three printers and three tips)[4]
Layer adhesion / Z tensileMPa21 ± 4 printed Z, ISO 527 (Bambu Lab); flexural Z falls to 24 against 58 in XY[1]39-63 at break (printed ZX, ASTM D638, Stratasys); the low end is the F900 T16 baseline, the high end the F3300 N500 hot end[4]
Brittleness1–5Moderate[1]Brittle — snaps with little warning[3]
Hardness (scale-specific)Shore A / Shore D / RockwellNot documentedRockwell M110 / R126 on extruded PEI stock (ASTM D785)[20]
Creep resistance / sustained load1–5Below average — no creep test found; the foamed structure drops modulus to 2010 MPa and load is carried by a lower solid fraction[1][18]Excellent — holds load for years. Printed ZX coupons keep 87 % of room-temperature tensile strength at 104 °C and 70 % at 132 °C (ASTM D638); extruded PEI stock is rated 170 °C long-term service[4][20]
Fatigue / repeated-flex resistance1–5Moderate — no foamed-grade S-N curve; unfilled printed ASA holds a fatigue limit at 25 % of tensile strength[1][21]Not documented
Elasticity / flexibility1–5Rigid[1]Rigid[3]
Z strength as % of XY%66 by tensile, 41 by flexural (printed, Bambu Lab)[1]56-86 (Stratasys ZX against XZ tensile at break, ASTM D638, across F900/F3300/Fortus 450mc and T16/T20/T40A tips); 58 on the F900 T16 baseline[4]
Thermal Properties
HDT at 0.45 MPa°C85 (ISO 75, 0.45 MPa, Bambu Lab) against 100 for unfilled Bambu Lab ASA[1][18]158 (printed XY, ISO 75 at 0.45 MPa, 3DXTech) to 178 (printed XY 178.2 and ZX 178.4, ASTM D648 Method B at 66 psi, Stratasys); moulded 176.9[3][4]
HDT at 1.8 MPa°C78 (ISO 75, 1.8 MPa, Bambu Lab) against 92 for unfilled Bambu Lab ASA[1][18]170-173 (printed XY 170.2 and ZX 172.6, ASTM D648 Method B at 264 psi); moulded 172.9[4]
Glass transition (Tg)°CNot documented177 (moulded plaque, ASTM D7426 inflection point, Stratasys); 186 (DSC, 3DXTech)[4][3][22]
Continuous service temperature°C93 — Prusa publishes this as the temperature resistance of Prusament ASA[23]170 long-term service on extruded PEI stock, converted from 338 °F; 200 short term[20]
Thermal expansion (CTE)µm/m·KNot documented44.9 (printed XY, -50 to 80 °C, ASTM E831), falling to 31.4 over 80-160 °C; ZX gives 44.5 over -50 to 60 °C. Black pigment raises it to 51.9[4]
Flammability / UL 94Flammable; no UL 94 rating published[18]UL 94 V-0 at 1.5 mm on the base resin. Printed parts are tested to 14 CFR 25.853, BSS 7238 and 7239 and AITM 2.0007B and 3.0005 covering 60 s and 12 s vertical burn, 15 s horizontal burn, smoke density, toxic gas emission and OSU heat release[3][4]
Environment & Chemical
UV resistance1–5Excellent — designed for permanent outdoor use; Formfutura states the foaming grade retains ApolloX's UV resistance[2][24]Good — years with some colour shift. 1000 h of QUV cycling to ASTM G154 left printed ZX coupons at 55.5 MPa yield against 56.0 unexposed, with elongation and modulus unchanged[4]
Chemical resistanceGood against weak acids, weak alkalis, oils and grease; dissolved by acetone[25]Not documented
Food contactNot food safe[14]Not documented
Biodegradability / compostabilityNot biodegradable[14]Not documented
RecyclabilityNot accepted in household plastic collection[14]Not documented
Health & Safety
Fume toxicity1–5High — hazardous VOC such as styrene; enclosure and filtration needed[26][11]Moderate — measurable VOCs and UFPs, ventilation advised. None of these polymers was in the chamber study, and all are processed far above the temperatures it covered[26]
Hazardous species emittedStyrene. Bambu Lab states ABS and ASA release harmful gases such as styrene at printing temperature, which can be toxic and cause dizziness or nausea. Azimi et al. measured styrene from every styrenic filament tested but did not test ASA itself[11][26]Not documented
Ventilation / filtration requirement1–5Enclosure with carbon and HEPA filtration[26][11]Ventilated room or enclosure recommended[26]
Post-Processing
Sanding & machiningSands well and takes filler before painting[14]Not documented
Painting & finishingPaints readily; ASA holds colour outdoors so many parts are left unpainted[14]Not documented
Gluing & solvent weldingSolvent-welds with acetone[25]Not documented
Vapour / chemical smoothingAcetone vapour smoothing works[25]Not documented
Support material pairingHIPS breaks away or dissolves in d-limonene; Bambu Lab sells a Support for ABS that also serves ASA[11]Not documented
Dimensional accuracy & detailMatte, textured surface that hides layer lines; colour lightens as the foaming degree rises, which doubles as a visual density cue[2]Not documented
Solvents & Solubility
Soluble inAcetone dissolves it (Polymaker); MEK, THF, ethyl acetate and the chlorinated solvents dissolve the styrenic backbone.[27][25]Chlorinated hydrocarbons — dichloromethane and chloroform — are solvents for polyetherimide. Laboratory reagents.[28][27]
Softened or crazed byLimonene attacks some grades — Prusa reports Prusament ASA Orange flaking apart as layer adhesion fails.[29]Acetone, MEK, benzene, toluene and butyl acetate craze or stress-crack it; alcohols, fuels and dilute acids do not.[27][28]
Solvent welding & smoothing agentAcetone vapour, ~20 min at 80 °C over 5 mm of liquid; the foamed wall absorbs solvent, so cut the exposure well short.[30]Dichloromethane is the only welding route, and it is a controlled carcinogen rather than a workshop material.[28][27]

Material entries describe families or representative grades, not an interchangeable specification for every spool. Test methods, orientations and conditions may differ. Unknown values are marked “Not documented”. Prices and source dates remain historical snapshots; check the linked guide for product details. Differences highlight text, not a universal winner.

Sources for this comparison

  1. Bambu Filament Technical Data Sheet V1.0 — ASA Aero Bambu Lab · 2026-08 · tds
  2. ApolloX Foaming Technical Data Sheet Formfutura · 2025-07 · tds
  3. ThermaX PEI 9085 Technical Data Sheet v4 3DXTech · 2026-08 · tds
  4. ULTEM 9085 Resin — FDM Material Data Sheet Stratasys · 2026-04 · tds
  5. ASA Aero — product page Bambu Lab US Store · 2026-08 · vendor
  6. 3DXTech product catalogue 3DXTech · 2026-08 · vendor
  7. Kimya PEI-9085 Natural 2.85 mm 500 g igo3d · 2026-08 · vendor
  8. Fiberlogy PEI 9085 Natural, 1.75 mm / 500 g 3DJAKE · 2026-08 · vendor
  9. 3D4Makers product catalogue 3D4Makers · 2026-08 · vendor
  10. IEMAI 3D PEI 9085 3D Printing Filament — store page IEMAI 3D · 2026-08 · vendor
  11. ABS / ASA / PC Usage Guide Bambu Lab Wiki · 2026-08 · doc
  12. Prusament PEI 1010 Technical Datasheet v1.0 Prusa Polymers · 2024-09 · tds
  13. Prusament PEI 1010 — material page Prusa Polymers · 2026-08 · doc
  14. ASA — material basics Polymaker Wiki · 2026-08 · doc
  15. ASA — Ultimate 3D Printing Materials Guide Simplify3D · 2026-08 · doc
  16. Max volumetric speed Prusa Knowledge Base · 2026-08 · doc
  17. THERMAX PEI 9085 — product page (print recommendations) 3DXTech · 2026-08 · doc
  18. Bambu Filament Technical Data Sheet V3.0 — ASA Bambu Lab · 2026-08 · tds
  19. Wet Filament — signs, causes and drying Polymaker Wiki · 2026-08 · doc
  20. TECAPEI natural (PEI) — stock shape properties Ensinger · 2026-08 · tds
  21. Mechanical, Fatigue, and Thermal Characterization of ASA, Nylon 12, PC and PC-ABS Manufactured by Fused Filament Fabrication (FFF) Polymers 18(2):302 · 2026-01 · paper
  22. ThermaX PEI 1010 Technical Data Sheet v4 3DXTech · 2026-08 · tds
  23. Prusament ASA — material page Prusa Polymers · 2026-08 · doc
  24. ASA — FDM Material Data Sheet (includes 1000 h QUV exposure results) Stratasys · 2026-08 · tds
  25. PolyLite ASA Technical Data Sheet Polymaker · 2024-11 · tds
  26. Emissions of Ultrafine Particles and Volatile Organic Compounds from Commercially Available Desktop Three-Dimensional Printers with Multiple Filaments (Azimi et al.) Environmental Science & Technology 50(3) 1260-1268 · 2016-01 · paper
  27. Chemical resistance — resistance of Ensinger plastics to chemicals (DIN 50 014, 23/50) Ensinger · 2026-08 · tds
  28. Radel PPSU, Veradel PESU, Acudel modified PPSU Design Guide — environmental stress cracking tables Solvay Specialty Polymers · 2026-08 · tds
  29. HIPS — Knowledge Base Prusa Research · 2026-08 · doc
  30. Improve your 3D prints with chemical smoothing Prusa Research · 2026-08 · doc